l l i r d V e L p o a i M B Natural liquid low-viscosity polymer for mechanized tunnelling and drilling DESCRIPTION Mapedrill Bio LV is a liquid natural biodegradable polymer, characterized by a low viscosity, used as a stabilizing and clay inhibitor both in salt and soft water mud, as well as in water-based fluids for drilling. Mapedrill Bio LV acts on the foam bubbles, gluing them together, improving foam density before and during the injection. Moreover, during mucking operations, Mapedrill Bio LV improves the stability of the spoil, inhibiting the settling of excavated solids. Mapedrill Bio LV is particularly suitable for being employed in clayed grounds. Mapedrill Bio LV is fully compatible with our Foamer range. PRODUCT APPLICATIONS Slurry shields Mapedrill Bio LV is a low viscosity product; it can effectively replace bentonite, thus enabling the preparation of fluids with no solids content. Moreover, Mapedrill Bio LV has an inhibiting action on swelling clays and can avoid undesirable viscosity increases and fine solids dispersion in the fluid. Mapedrill Bio LV lubricates the EPBM, reducing torque, cutter wear and accelerating process. Thanks to its suspension quality, Mapedrill Bio LV is able to prevent the segregation phenomena, which normally slow down the discard materials removing operations. Fluids prepared with Mapedrill Bio LV have a high lubricating effect, thus avoiding Mapedrill Bio LV has a lubricating effect for mechanized tunnelling, significantly reducing tool wear and cutter face torque (especially in presence of fine particles) and enhancing TBM performance. EPB The use of Mapedrill Bio LV gives more stability to the foam produced with foaming agents, also inhibiting clay swelling. Mapedrill Bio LV is suitable for use in the presence of Mg++, Ca++, SO42-, Cl- ions and can be employed also in contaminated soils. Mapedrill Bio LV, thanks to its formulation and as well the liquid form, do not require any specific mixing equipment (such as high shear mixer). DOSAGE – A slurry for Hydroshield: from 0.2 to 2.0%. – As foaming stabilizer from 0.3 to 1%. – As polymer for brattice stabilizing mud from 0.2 to 2.0%. Our technical laboratory is at the customer complete disposal for optimising the right Mapedrill Bio LV dosage according to the drilling soil characteristics. Please contact our “Underground Technology Team” technical service for assistance in product optimisation. PACKAGING Mapedrill Bio LV is available in 25 kg plastic kegs, [sche UTT] 2248_mapedrill bio lv_gb (28.04.2008 - 3ª Bozza/Ciano/PDF) TECHNICAL DATA (typical values) PRODUCT IDENTITY low viscous liquid Toxicity: not toxic Brookfield Viscosity RVT, +20°C, 20 rpm (mPa•s): 12 Dispersibility: very good Fluid lost (bentonite mud at 4,5% + 0,2% of Mapedrill Bio LV): 8 cc / 30 min Storage: 6 months in its original packaging Customs class: 3912 31 00 Hazard classification according to EC 1999/45: none. Before using refer to the “Safety instructions for preparation and application” paragraph and the information on the packaging and Safety Data Sheet STORAGE Mapedrill Bio LV can be stored for 6 months in its original packaging and at a temperature between +5°C and +35°C. SAFETY INSTRUCTIONS FOR PREPARATION AND APPLICATION Mapedrill Bio LV is not considered as dangerous according to the European regulation regarding the classification of preparations. It is however recommended to use gloves, eyes protection and to take the usual precaution taken when handling chemical products. The Safety Data Sheet is available on request for professional users. WARNING Although the technical details and recommendations contained in this product report correspond to the best of our knowledge and experience, all the above information must, in every case, be taken as merely indicative and subject to confirmation after long-term practical applications: for this reason, anyone who intends to use the product must ensure beforehand that it is suitable for the envisaged application: in every case, the user alone is fully responsible for any consequences deriving from the use of the product. All relevant references for the product are available upon request and from www.mapei.com Any reproduction of texts, photos and illustrations published here is prohibited and subject to prosecution 200 kg plastic drums, 1000 kg plastic mega drum. (GB) A.G. BETA Consistency: FOR PROFESSIONALS. 2248-4-2008 ll i r ed LV p Ma Bio www.utt-mapei.com ® BUILDING THE FUTURE
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