TK_Elevator_Titel (GB) 21.05.2003 11:41 Uhr Seite 1 Annual Report 2001/2002 02 Key figures ThyssenKrupp Elevator key figures million € million € 2000/2001 2001/2002 BU Germany/Austria/Switzerland 583 552 BU France/Benelux 374 384 BU Spain/Portugal/Latin America 518 497 1,731 1,676 249 313 62 78 Sales BU North America/Australia BU Other Countries BU Passenger Boarding Bridges 110 108 Consolidation (112) (108) Total sales 3,515 3, 500 EBIT 357 366 EBT 276 317 4,403 4,404 Abroad 24,098 24,364 Total 28,501 28,768 BU Accessibility Earnings Employees ThyssenKrupp Elevator AG August-Thyssen-Strasse 1 40211 Düsseldorf Germany Tel. +49 (0) 211 824 – 3 68 37 Fax. +49 (0) 211 824 – 3 68 39 www.thyssenkrupp-elevator.com Annual Report 2001/2002 Germany TK Elevator TK_Elevator_Titel (GB) 21.05.2003 11:41 Uhr Seite 1 Annual Report 2001/2002 02 Key figures ThyssenKrupp Elevator key figures million € million € 2000/2001 2001/2002 BU Germany/Austria/Switzerland 583 552 BU France/Benelux 374 384 BU Spain/Portugal/Latin America 518 497 1,731 1,676 249 313 62 78 Sales BU North America/Australia BU Other Countries BU Passenger Boarding Bridges 110 108 Consolidation (112) (108) Total sales 3,515 3, 500 EBIT 357 366 EBT 276 317 4,403 4,404 Abroad 24,098 24,364 Total 28,501 28,768 BU Accessibility Earnings Employees ThyssenKrupp Elevator AG August-Thyssen-Strasse 1 40211 Düsseldorf Germany Tel. +49 (0) 211 824 – 3 68 37 Fax. +49 (0) 211 824 – 3 68 39 www.thyssenkrupp-elevator.com Annual Report 2001/2002 Germany TK Elevator TK_Elevator_Titel (GB) 11:41 Uhr Seite 2 Organization chart (major shareholdings) ThyssenKrupp Elevator Segment lead company, Germany Business unit Germany/Austria/Switzerland Business unit France/Benelux Business unit Spain/Portugal/Latin America Business unit North America/Australia ThyssenKrupp Aufzüge, Germany ThyssenKrupp Ascenseurs, France ThyssenKrupp Elevadores, Spain ThyssenKrupp Elevator, USA ThyssenKrupp Aufzugswerke, Germany ThyssenKrupp Elevator Manufacturing, France ThyssenKrupp Eletec International, Spain ThyssenKrupp Elevator Systems, USA ThyssenKrupp Fahrtreppen, Germany ThyssenKrupp Liften Ascenseurs, Belgium ThyssenKrupp Norte, Spain Central Elevator, USA ThyssenKrupp Aufzüge Nordost, Germany ThyssenKrupp Liften, Netherlands ThyssenKrupp Servicios Corporativos, Spain Mainco Elevator & Escalator, USA ThyssenKrupp Aufzüge Süd, Germany ThyssenKrupp Elevadores, Portugal New York Elevator, USA ThyssenKrupp Aufzüge West, Germany ThyssenKrupp Elevadores, Argentina Computerized Elevator Control, USA ThyssenKrupp Aufzüge, Austria ThyssenKrupp Elevadores, Brazil ThyssenKrupp Elevator, Canada ThyssenKrupp Aufzüge, Switzerland ThyssenKrupp Elevadores, Chile Northern Elevator, Canada ThyssenKrupp Elevadores, Guatemala ThyssenKrupp Lifts Pacific, Australia ThyssenKrupp Elevadores, Colombia ThyssenKrupp Elevadores, Mexico ThyssenKrupp Elevadores, Panama ThyssenKrupp Elevadores, Paraguay ThyssenKrupp Elevadores, Peru ThyssenKrupp Elevadores, Uruguay ThyssenKrupp Elevadores, Venezuela Business unit Other Countries Business unit Passenger Boarding Bridges Business unit Accessibility Asia ThyssenKrupp Airport Systems, Germany ThyssenKrupp Access, USA ThyssenKrupp Elevators & Escalators, China ThyssenKrupp Airport Systems, Spain ThyssenKrupp Accessibility, United Kingdom ThyssenKrupp ECE Elevator, India ThyssenKrupp Airport Systems, USA ThyssenKrupp Accessibility, Netherlands ThyssenKrupp Treppenlifte, Germany Eastern Europe ThyssenKrupp Monolift, Belgium Thyssen Výtahý, Slovakian Republic ThyssenKrupp Monolift, France Thyssen Výtahý, Czech Republic ThyssenKrupp Monoliften, Netherlands Thyssen Lift Service, Poland ThyssenKrupp Monolift, Sweden Middle East ThyssenKrupp Jolift, Jordan Northern Europe ThyssenKrupp Elevator, United Kingdom ThyssenKrupp Elevator, Denmark ThyssenKrupp Elevator, Norway ThyssenKrupp Elevator, Sweden Others ThyssenKrupp Asansör ve Yürüyen Merdiven, Turkey Note: To promote a common identity among ThyssenKrupp Elevator companies, a number of renamings were carried out or initiated at the beginning of 2003. These are already taken into account in the chart. ThyssenKrupp Elevator-overview 03 21.05.2003 TK_Elevator_Titel (GB) 11:41 Uhr Seite 2 Organization chart (major shareholdings) ThyssenKrupp Elevator Segment lead company, Germany Business unit Germany/Austria/Switzerland Business unit France/Benelux Business unit Spain/Portugal/Latin America Business unit North America/Australia ThyssenKrupp Aufzüge, Germany ThyssenKrupp Ascenseurs, France ThyssenKrupp Elevadores, Spain ThyssenKrupp Elevator, USA ThyssenKrupp Aufzugswerke, Germany ThyssenKrupp Elevator Manufacturing, France ThyssenKrupp Eletec International, Spain ThyssenKrupp Elevator Systems, USA ThyssenKrupp Fahrtreppen, Germany ThyssenKrupp Liften Ascenseurs, Belgium ThyssenKrupp Norte, Spain Central Elevator, USA ThyssenKrupp Aufzüge Nordost, Germany ThyssenKrupp Liften, Netherlands ThyssenKrupp Servicios Corporativos, Spain Mainco Elevator & Escalator, USA ThyssenKrupp Aufzüge Süd, Germany ThyssenKrupp Elevadores, Portugal New York Elevator, USA ThyssenKrupp Aufzüge West, Germany ThyssenKrupp Elevadores, Argentina Computerized Elevator Control, USA ThyssenKrupp Aufzüge, Austria ThyssenKrupp Elevadores, Brazil ThyssenKrupp Elevator, Canada ThyssenKrupp Aufzüge, Switzerland ThyssenKrupp Elevadores, Chile Northern Elevator, Canada ThyssenKrupp Elevadores, Guatemala ThyssenKrupp Lifts Pacific, Australia ThyssenKrupp Elevadores, Colombia ThyssenKrupp Elevadores, Mexico ThyssenKrupp Elevadores, Panama ThyssenKrupp Elevadores, Paraguay ThyssenKrupp Elevadores, Peru ThyssenKrupp Elevadores, Uruguay ThyssenKrupp Elevadores, Venezuela Business unit Other Countries Business unit Passenger Boarding Bridges Business unit Accessibility Asia ThyssenKrupp Airport Systems, Germany ThyssenKrupp Access, USA ThyssenKrupp Elevators & Escalators, China ThyssenKrupp Airport Systems, Spain ThyssenKrupp Accessibility, United Kingdom ThyssenKrupp ECE Elevator, India ThyssenKrupp Airport Systems, USA ThyssenKrupp Accessibility, Netherlands ThyssenKrupp Treppenlifte, Germany Eastern Europe ThyssenKrupp Monolift, Belgium Thyssen Výtahý, Slovakian Republic ThyssenKrupp Monolift, France Thyssen Výtahý, Czech Republic ThyssenKrupp Monoliften, Netherlands Thyssen Lift Service, Poland ThyssenKrupp Monolift, Sweden Middle East ThyssenKrupp Jolift, Jordan Northern Europe ThyssenKrupp Elevator, United Kingdom ThyssenKrupp Elevator, Denmark ThyssenKrupp Elevator, Norway ThyssenKrupp Elevator, Sweden Others ThyssenKrupp Asansör ve Yürüyen Merdiven, Turkey Note: To promote a common identity among ThyssenKrupp Elevator companies, a number of renamings were carried out or initiated at the beginning of 2003. These are already taken into account in the chart. ThyssenKrupp Elevator-overview 03 21.05.2003 05 Contents Page Key figures 02 Organization chart 03 Executive Committee 06 Letter from the Executive Board Chairman 07 Strategic focus 08 Business performance 14 Elevators and Moving Walks 18 Escalators 26 Passenger Boarding Bridges 32 Accessibility 36 Employees 40 Research and development 44 Environmental protection 48 Customer orientation and service 50 Capital expenditures 54 Report by the Supervisory Board 56 Members of the Supervisory Board 57 ThyssenKrupp Elevator Management 58 Major subsidiaries and shareholdings 60 Contact 62 06/07 EXECUTIVE COMMITTEE Dr. Joachim Panek Gary Elliott Peter Gendelmeyer John Brant Dr. Clemens Kolbe Deputy Member of the Executive Board ThyssenKrupp Elevator AG (from January 1, 2003) Chairman of the Executive Board ThyssenKrupp Elevator AG France/Benelux business unit North America/ Australia business unit Germany/Austria/ Switzerland business unit José-Luis Alvarez Margaride Spain/Portugal/ Latin America business unit Dr. Werner Ende Hermann Poppe Member of the Executive Board ThyssenKrupp Elevator AG and Labor Director Member of the Executive Board ThyssenKrupp Elevator AG Ladies and Gentlemen, The Elevator segment again posted record earnings in fiscal 2001/2002, despite mostly adverse economic conditions. While order intake remained steady at €3.6 billion due to exchange rate effects and sales remained at the prior-year level at €3.5 billion, EBT increased 15 percent to €317 million. The weak dollar had a negative impact. Eliminating exchange rate effects, earnings would have been even higher. The number of employees worldwide remained virtually unchanged at 28,768 . For almost all business units, the current fiscal year 2002/2003 began successfully in terms of orders, sales and earnings. One example of this is the signing of a contract on December 17, 2002 to supply passenger boarding bridges worth €47 million for Barajas Airport in Madrid. This contract will provide over a year’s work for our factory in Mieres (Spain). To grow the company we will continue to make acquisitions both to develop new markets and strengthen our presence on established markets. Our proven ability to integrate acquisitions efficiently will form the basis for achieving synergy effects. One outstanding example of successful integration was the acquisition four years ago of Dover in the USA. We see key areas of our further expansion in Eastern Europe and Asia. Our aim is to grow profitably. With our e-escalator we have significantly improved the cost efficiency and ease of servicing of escalators by utilizing the possibilities offered by the internet. An innovative bus system makes it possible to retrieve information from safety and monitoring sensors via a single data line. This technology is factory-fitted in every one of our new-generation escalators, which are among the safest and most advanced in the world. No less innovative is an elevator system whose design is poised to set a new trend on the market: the “TWIN”. This system, featuring two independent elevators in one shaft, will result in an enormous time saving for users and offers an up to 25 percent space gain or saving with the same or increased efficiency. We are working hard to further improve the performance of the Elevator group at all levels. The “ThyssenKrupp best” efficiency and value enhancement program launched throughout the ThyssenKrupp Group in October 2001 is being implemented at our company all over the world with currently more than 100 projects and with significant savings potential. ThyssenKrupp Elevator is and will remain the premium elevator brand. The brand stands for outstanding quality and innovation. We will continue to prove this in the future and make a significant value contribution to the Group earnings. Gary Elliott Chairman of the Executive Board “According to a study by Credit Suisse First Boston, the world elevator market – including service and modernization – is worth €28 billion. We are already one of the big three global players in this market, an ideal position from which to achieve further growth.” Gary Elliott, Vorsitzender des Vorstands 08/09 STRATEGIC FOCUS ThyssenKrupp Elevator strategic focus The ThyssenKrupp logo is to the global elevator business what the star is to the auto industry. ThyssenKrupp Elevator is the premium brand among elevator manufacturers. The brand stands for outstanding product quality and innovative technologies, for extreme durability and reliability (“a product for the life of a building”), for high-quality, customer-focused service, and for global presence. Elevator is the most international segment of the ThyssenKrupp Group. Approximately 90 percent of its sales are generated outside Germany. ThyssenKrupp Elevator employs around 29,000 people, the great majority of whom produce, sell or service equipment outside of Germany’s borders. Our global operations include 23 production sites and more than 800 branches and regional offices. The segment’s extensive product range includes elevators, escalators, moving walks, passenger boarding bridges, and stairway and platform lifts. Our core competencies are the production, modernization and service of elevators, escalators and moving walks. These activities are organized in five regional business units, and we have two centrally managed business units Passenger Boarding Bridges and Accessibility (stairway and platform lifts as well as small elevators for private homes). Growth is our goal. Our aim is to continue to grow profitably. This is to be achieved through innovative, highquality products and services as well as increased customer retention. We intend to further increase our share of the new equipment and service markets. To drive the growth of the company we will make acquisitions both to develop new markets and strengthen our presence on established markets. Our proven ability to integrate acquisitions efficiently will form the basis for achieving synergy effects. An outstanding example of successful integration is the acquisition of Dover. We see key areas for further expansion in Eastern Europe and Asia. “We enjoy an excellent image as the premium elevator brand. Our groundbreaking innovations are the talk of the industry. Our strategic acquisitions are integrated smoothly into the rest of the Group. So we have every reason to look to the future with optimism.” 10/11 Strategic focus Our service business is already playing an increasingly important role: high-quality maintenance and modernization of elevators, escalators and moving walks now account for around 50 percent of total sales. According to a study by Credit Suisse First Boston, the size of the world market for elevators and escalators including servicing last year was approximately €28 billion. ThyssenKrupp Elevator is one of the big three global players. The largest markets for ThyssenKrupp Elevator are the USA and Canada. Our elevators and escalators are used in all major North American cities. In addition to the USA, ThyssenKrupp Elevator is strongly represented in Europe and on the South American continent. As a result of the acquisitions of Elevadores SÛR in 1999 and KONE Latin America in 2001, we are number two in new elevators and number one in new escalators in Latin America. Thanks to these acquisitions and their successful integration, ThyssenKrupp Elevator is present in all of Latin America’s major cities: from the World Trade Center in Mexico City to the Almeda Tower in Lima to Fortaleza Airport in Buenos Aires. Our market position in Mexico was further strengthened last fiscal year by the purchase of a service contract package from Desarrollo Vertical. Latin America is one of the growth markets of the future for ThyssenKrupp Elevator and therefore has an important strategic role. Europe represents by far the largest segment of the world market. More than half of all units installed worldwide are in operation here. For ThyssenKrupp Elevator, Europe stands for two superlatives: In Prague we built the continent’s longest and most modern escalator, while at Potsdamer Platz in Berlin we installed Europe’s fastest elevator, which travels at a speed of 8.5 meters/second. Roughly 38 percent of our sales in the reporting period were to European customers. Spain, Portugal, France, the UK and of course Germany are the most important markets in Europe. Noteworthy projects included new elevators for the Four Seasons Hotel George V and the head office of France Télécom in Paris, and the Palau de las Artes in Valencia. The acquisition of the Westphalian elevator manufacturer Josef Tepper Aufzüge GmbH & Co. KG, Münster, effective April 1, 2003, will further expand and strengthen our position in Germany. Restructuring measures have been launched to make our German organization flatter, more efficient and above all more customer-oriented. Active in future markets. Eastern Europe and Asia will be important markets for us in the future. We are working hard to strengthen and expand our positions there. In Malaysia we acquired the customer service operations of Mahkota Technologies, in Jordan we bought a majority stake in Jordan Lift & Cranes, and in India we set up the joint venture ThyssenKrupp ECE Elevator. In Russia we established our own sales organization and acquired the customer service activities of a Russian elevator company. Innovations: The future is now. Nor have we stood still as far as technology is concerned: our “TWIN” system is poised to set a new trend in the market. The system comprises two independent elevators in one shaft, allowing customers to save space, with investment costs similar to a conventional system. The first pilot installation is currently in the test phase. We have also successfully launched a new drive technology called “Epoxy Gearless” for smaller machine room-less elevators. Machine and drive are integrated in one housing – a technology originally developed for the Transrapid high-speed train and now adopted in the elevator area as an example of cross-segment synergies. 12/13 Strategic focus A new platform lift called “Radius” will be introduced on the market shortly. This lift is held vertical by electronic controls, and is thus the slimmest version on the market in comparison with previous mechanically controlled systems. “ISIS” is not just an Egyptian sun goddess, but a new machine room-less elevator for mid- and low-rise buildings. The use of new materials and innovative installation solutions provide a glimpse of the elevator technology of the future. The availability of equipment data for more efficient service is increased by an internetbased “e-service” platform. This allows clients and our own service staff to view operating data and equipment service history online. This makes availability and service more transparent and boosts service efficiency. In the escalator area this development is reflected in the new generation of “e-escalators,” in which all signals are transmitted via an internal bus system and so can also be transmitted via an internet connection. Our new e-escalator series has proved itself on the market. Looking forward, we aim to continue to grow profitably, both organically by developing our own strengths such as innovative products, supreme product quality and high-grade service, and through the successful integration of acquisitions. The main markets for growth will be Eastern Europe, South America and Asia. The focus is firmly on new technologies for the benefit of our customers: we aim to maintain our quality and technology leadership in the future. For next fiscal year, ThyssenKrupp Elevator again expects a positive performance from virtually all its business units, both in sales and earnings. One important factor will be restructuring programs which are currently being carried out particularly in the business units Germany/Austria/Switzerland, Passenger Boarding Bridges and Accessibility and some of which already resulted in considerable earnings increases last fiscal year. Neither the global economic uncertainties nor the possible development of the US dollar should cloud the extremely positive outlook for ThyssenKrupp Elevator in the next fiscal year. ThyssenKrupp best: a holistic approach to efficiency and value enhancement. In October 2001, ThyssenKrupp initiated a forward-looking efficiency and value enhancement program. ThyssenKrupp best stands for “business excellence in service and technology”. Following a successful pilot project at ThyssenKrupp Aufzüge in Frankfurt, the program was rolled out throughout ThyssenKrupp Elevator’s global operations. Currently more than 100 projects are being addressed in the segment, covering the full range of our business. 14/15 BUSINESS PERFORMANCE 2001/2002 ThyssenKrupp Elevator sets new earnings record ThyssenKrupp Elevator continued its successful performance in the past fiscal year. Order intake remained steady at €3.6 billion due to exchange rate effects, while sales were unchanged at €3.5 billion despite the weak global economy. EBT at €317 million again reached a new record level. Changes to accounting rules (elimination of goodwill amortization in accordance with SFAS 141/142) had an estimated earnings impact of around €50 million. EBT increased by 15 percent. The weak dollar as of June had a negative earnings impact of just under €10 million, so excluding exchange rate effects earnings would be even higher. ThyssenKrupp Elevator had 28,768 employees worldwide at the end of the fiscal year. In the reorganized Germany/Austria/Switzerland business unit, order intake increased modestly by two percent to €583 million despite weak building activity. Sales decreased by five percent to €552 million. The acquisition of the Westphalian elevator manufacturer Josef Tepper Aufzüge GmbH & Co. KG effective April 1, 2003 will further strengthen our position in the German market. Due to general restructurings the number of employees in the business unit increased to a total of 4,904. Strengthening our market positions. In the France/Benelux business unit, order intake increased to €401 million in the past fiscal year. This reflected not only reorganizations but also a renewed improvement in operating performance. For example, the unit landed a prestige contract from the company Rolex. Sales of the business unit also increased, by three percent to €384 million. The reorganizational measures taken in the Netherlands are showing initial success. Due to reorganization the number of employees in the business unit increased by 13.4 percent. “Even in difficult times, the markets respond positively to our blend of technical expertise, quality awareness, good ideas and strong customer orientation. That’s how we managed to achieve record earnings in 2002.” 16/17 Business performance Despite the difficult economic situation in Latin America, ThyssenKrupp Elevator considerably strengthened its market position there, also through the acquisition of KONE Latin America. The Spain/Portugal/Latin America business unit increased its order intake by 2.5 percent to €595 million. This positive performance is due to our strong market position on the Iberian Peninsula. Sales decreased slightly to €497 million due to exchange rate effects in Latin America. The North America/Australia business unit further improved its strong market position despite the anticipated economic slowdown. Order intake decreased slightly to €1.65 billion. Sales of the business unit also fell slightly by 3.1 percent to €1.68 billion. The performance of the Other Countries business unit was influenced by reorganization and expansion measures and by the outstanding success of some parts of this unit. As part of various restructuring measures, some companies previously belonging to the Other Countries business unit were transferred to the Germany/Austria/Switzerland and France/Benelux business units. In Eastern Europe and Asia, ThyssenKrupp Elevator significantly improved its market position by means of acquisitions, including the customer service activities of Mahkota Technologies in Malaysia, the purchase of a majority stake in Jordan Lift & Cranes in Jordan, the acquisition of the customer service activities of a Russian elevator manufacturer and the purchase of a 75 percent interest in Liftservice in Lublin, Poland. Total order intake in this business unit decreased slightly to €334 million as a result of the reorganizations. However, at individual company level there were many cases of substantial growth. This is particularly true of our operations in China and the UK. Reflecting the organizational changes, sales amounted to €313 million. ThyssenKrupp Elevator in figures million € million € 2000/2001 2001/2002 Order intake 3,702 3,615 Sales 3,515 3,500 EBITDA 417 418 Income* 276 317 28,501 28,768 Imployees (Sept. 30) * before income taxes and minority interest ThyssenKrupp Elevator Sales by business units 2001/2002 Spain/Portugal/Latin America Accessibility Passenger Boarding Bridges France/Benelux total €3.5 billion Germany/Austria/Switzerland North America/Australia Other Countries As well as elevators, escalators and moving walks, the ThyssenKrupp Elevator product range also includes passenger boarding bridges, allowing ThyssenKrupp Elevator to provide a full service to the airport market. Against the background of the September 11 terrorist attack, our Passenger Boarding Bridges business unit reported a clear decrease in order intake to €42 million. However, sales increased to €78 million, reflecting work carried out on the previous year’s order backlog. In the Accessibility business unit, both order intake (€111 million) and sales (€108 million) remained steady despite considerable restructuring measures. 18/19 ELEVATOR ThyssenKrupp Elevator – Global quality leader People often think that elevators are a fairly recent invention. In fact, they have a 150-year history. The rise of the elevator came with the industrial revolution and the growth of cities, particularly of high-rise buildings and skyscrapers. Today, elevators are the safest and most widely used means of transportation in the world. Every day, elevators transport more than a billion people. Without elevators, metropoles like Frankfurt, London, New York, Sao Paulo and Shanghai would not exist. Constantly rising requirements are a challenge to us to keep on improving elevator performance. 20/21 Elevator The Elevator unit of ThyssenKrupp Elevator produces and installs new equipment and maintains and modernizes existing elevators. The new equipment unit produces and installs elevators from ThyssenKrupp Elevator for buildings of all kinds, beginning with two-story buildings and extending through to high-rise buildings and TV towers. We supply elevators for residential buildings, office buildings, shopping centers, banks, hotels, hospitals, train stations, airports, theaters, museums and industrial buildings. Elevators from ThyssenKrupp Elevator are even used in ships. The product range includes passenger, hospital bed and freight elevators, all available with either traction or hydraulic drive. The variety of products resulting from these market requirements is made even greater by architectural and aesthetic demands. To be able to offer customers optimum solutions and tailored end-to-end systems, ThyssenKrupp Elevator places great emphasis on equipment design, engineering and project management. Think global – design local. Elevators have to be variable to meet different national building customs and regulations. For example, in the USA all buildings over two stories are equipped with elevators to allow disabled persons to access every floor. In Europe, elevators for buildings with less than ten floors predominate, while in China most residential buildings have 15 to 20 floors. The Chinese elevator market is the largest in the world, with 42,000 elevators and escalators installed per year. In addition, different demands on cab size and design have to be fulfilled. ThyssenKrupp Elevator has developed product families which meet all these different needs. In North America, ThyssenKrupp Elevator is very successful also with low-rise elevators. These form the basis for our market leadership in the USA. Behind this success stands a modern manufacturing facility which produces most components in-house and efficiently monitors both costs and quality. In Latin America, higherspeed elevators dominate, reflecting building sizes. Here, too, great value is placed on cab design, and ThyssenKrupp Elevator offers cabs in a variety of styles. In Europe, markets differ from country to country, as do our products. In Spain, demand is very high for elevators for residential buildings of around 8 stories in large population centers. ThyssenKrupp Elevator offers the ideal solution of standardized traction elevators for standardized buildings. In Germany on the other hand, demand is higher for more sophisticated elevators for a variety of applications. For ThyssenKrupp Elevator this means offering a varied product family. In China, as in other Asian countries, high value is placed on technical capability. Here, ThyssenKrupp Elevator offers its most advanced product family featuring numerous high-tech components. High-tech also dominates elevator styling. The trend in elevator production is towards machine room-less elevators. These elevators are becoming more and more important in the market. For clients the advantages are the elimination of the machine room at the top or bottom of a building, investment cost savings and 22/23 Elevator alternative use of space. These products are gaining increasing market share in Europe, Latin America and Asia. ThyssenKrupp Elevator’s first machine room-less elevator, the “Evolution”‚ was launched in Germany in 1998. Lerch & Bates, one of the world’s leading elevator consultants said at the time: “The Evolution is the best machine room-less system on the market, worldwide.” Around it, ThyssenKrupp Elevator has created a family of elevators covering a wide range of uses, from small passenger elevators to smaller freight elevators and hospital bed elevators. Elevators for today and tomorrow. ThyssenKrupp Elevator was the first company on the market to introduce a shallow-pit elevator, the “Evolution compact”, in the year 2000. Up until then, pit depths of approx. 1.4 m were needed, but now building owners need only provide a pit depth of 300 mm. Special structural measures to deal with groundwater problems, rocky foundations etc. are now no longer an issue, and architects enjoy greater flexibility. One special application is the Evolution traffic for use in train stations. Elevators in train stations have to meet particular requirements. They are often the only way that disabled persons can access public transportation. They are also particularly exposed to vandalism and so have to be designed for robustness and transparency, ideally by means of an all-glass cab. Deutsche Bahn and ThyssenKrupp Elevator set up a joint project team to design a platform elevator based on the Evolution. We develop custom-made solutions at no extra cost to meet individual market requirements anywhere in the world. Our solutions offer architects maximum design freedom. A new technology of a different kind was used by ThyssenKrupp Elevator in the Hermes Tower at Hanover Exhibition Center. In this elevator, energy is supplied to the cab not via suspended cables or traveling storage batteries but for the first time ever in Europe by means of a noncontacting power supply system (individual coupling), which guarantees troublefree operation both during travel and when the cab is stationary. This makes it possible to eliminate heavy storage batteries and maintenanceintensive charging stations at the end stops. All data, including safety signals and voice communications with the cab, are transmitted by radio link. The smooth transmission of safety-relevant information guarantees that users can enjoy a carefree ride. 24/25 Elevator This technology was one of the reasons why ThyssenKrupp Elevator received the contract to supply four elevators for the Moscow TV tower to replace the ones damaged in the August 2000 fire. They, too, had been supplied (in 1967) and modernized (1987) by ThyssenKrupp Elevator. Higher, faster, better. Showcase projects of a completely different kind are also fitted with elevators from ThyssenKrupp Elevator. At the Commerzbank Building in Frankfurt, Europe’s tallest office building, our elevators transport staff to vertiginous heights. In the DaimlerChrysler building at Potsdamer Platz in Berlin, we installed Europe’s fastest elevator, with a speed of 8.5 meters per second. But ThyssenKrupp Elevator products can be found not just in Germany but all over the world, including in many luxury hotels and casinos in Las Vegas, like the Bellagio, the Mirage and the NewYork NewYork, in the British Telecom Tower in London, the Hilton Opera Hotel in Hanoi/Vietnam, the Seven Seas Mariner cruise liner, Barajas Airport in Madrid, the Guggenheim Museum in Bilbao, the Nelson Atkins Museum in Kansas City/Missouri and the International Club Building in Beijing, to name but a few. Another important area of the elevator business, and the one with the greatest growth opportunities at present, is the modernization of existing installations. Even if older elevators are operating reliably there are still good reasons for modernization. Old installations often no longer meet current safety and performance standards. The older they get, the more prone to repair they become. Modernization normally involves replacing elevator controllers, drive controls, drives, doors, door operators and signal fixtures. Modern drive systems reduce energy consumption. We modernize various makes of elevator. ThyssenKrupp Elevator offers specialist advice and tailored execution of all modernization work. Our intelligent solutions make for safe, efficient, comfortable and cost-effective transportation, while our modern designs meet high aesthetic requirements. The most important area of service is maintenance. ThyssenKrupp Elevator currently maintains more than 700,000 installations. Around half of these contracts are full-service contracts under which ThyssenKrupp Elevator guarantees over 98 percent availability 24 hours a day, 365 days a year. With our internet-linked systems, clients can view important equipment information such as numbers of trips or faults in a defined period. ThyssenKrupp Elevator’s total capability in new equipment, modernization and maintenance makes us optimistic about the future. 26/27 ESCALATORS AND MOVING WALKS ThyssenKrupp Elevator, market leader for quality products Escalators and moving walks are an indispensable part of a mobile society. Whether in department stores, train stations, modern soccer arenas, luxury casinos, office complexes or airports – ThyssenKrupp Elevator products keep people moving in virtually all areas of public life. Escalators and moving walks are as old as cars and airplanes. 150 years ago an American inventor filed a patent for an automatic conveyor belt as an “improvement in revolving stairs”. 28/29 Escalators and Moving Walks Today, escalators and moving walks are among the safest of all means of transportation. ThyssenKrupp Elevator with plants in Hamburg (Germany), Mieres (Spain) and Zhongshan (China) is one of the world’s leading suppliers of escalators and moving walks, which are built for any kind of architecture. Escalators and moving walks are used above all in two areas: public areas such as airports and train stations, and to a growing extent in department stores, shopping centers and recreational buildings. In both areas of use, our products have set standards for many decades in terms of technology, innovation and design, all backed by ThyssenKrupp Elevator’s unsurpassed quality. When it comes to public installations, ThyssenKrupp Elevator is famous for quality products featuring the latest technology. Public escalators have to cope with particularly high demands – outdoor escalators and moving walks have to provide supreme performance. Varying climatic conditions, long periods of use and huge amounts of traffic call for very high quality levels and state-of-the-art technology. Customer requirements are constantly rising. Installations have to be available around the clock. Particularly in train stations this is vital for passenger safety. For example, if an escalator in a heavily frequented metro station breaks down, trains have to drive through without stopping because in an emergency people could not get out of the station quickly enough. An escalator can transport up to 9,000 people an hour. Reliability is key. ThyssenKrupp Elevator guarantees its customers maximum possible availability. As a long-standing company we benefit from decades of experience in the development of weatherresistant highly robust escalators. In 1973, for example, ThyssenKrupp Elevator was the first manufacturer to launch a public escalator with significantly improved corrosion protection. But availability is important indoors, too. In department stores, functioning elevators guarantee sales on the upper floors. Sales studies have proven that people do not like climbing stairs. If an escalator breaks down, sales decrease by 50 percent in the first hour. Only escalators can tempt customers to upper sales floors. Escalators and moving walks from ThyssenKrupp Elevator are designed for decades of reliable operation. Thanks to a modular modernization system, even after many years installations can be brought up to the latest standards of technology and design, for example by fitting the environmentally friendly eco-chain with lifetime lubrication, a new motor with the energysaving ETA-Drive or a new control system. In addition, installations can be given a facelift with the addition of modern lighting fixtures, steps, handrails or skirt panels. Escalators from ThyssenKrupp Elevator can thus remain in service for far longer than the normal span of roughly 20 years. Supreme quality and reliability guarantee long life, as shown by nine escalators which have given outstanding service for 50 years in a Belgian department store. The ensemble is one of the oldest installations in Europe still in daily operation, and one of the most imposing: the mighty silver-white escalators would not be out of place in the famous Museum of Modern Art in New York. They owe their extreme durability not least to our company’s spare parts guarantee: “We supply genuine parts for every installation – even after 50 years.” The development department of ThyssenKrupp Elevator works constantly to further improve our extensive product range. ThyssenKrupp Elevator is one of the most innovative companies in the industry and has launched a number of exciting new products in recent years. One milestone in escalator history is without doubt the ThyssenKrupp Elevator-developed eescalator. The world’s first internet escalator can be monitored online via the World Wide Web thanks to a specially developed and patented technology which further improves escalator and moving walk operation, service and safety and so significantly increases availability. 30/31 Escalators and Moving Walks Building award-winning visions. Even the most extravagant ideas can be realized in cooperation with ThyssenKrupp Elevator. The architects of the London Underwriting Centre, for instance, relied on us to build the world’s first suspended escalator installation. A total of 16 escalators are hung from just four rods in the center’s impressive atrium. In addition to many high-profile contracts for clients such as Deutsche Bundesbahn, the French rail authority RATP, the Police Headquarters in Hong Kong, AOL Time Warner in New York or Düsseldorf Airport, ThyssenKrupp Elevator has regularly come up with solutions to meet out-of-the-ordinary client requirements. For the fourth year in a row ThyssenKrupp Elevator took first place in the renowned “Project of the year award” organized by “Elevator World” magazine. Skiers in St. Ulrich, Italy, can now use escalators to get from the parking lot to the base station. For the weather-resistant escalators and moving walks a new drainage system had to be developed to drain off melt water. The installation, part of which runs through a tunnel, covers a distance of 84 meters and runs smoothly both in summer and during the snowy winter months. ThyssenKrupp Elevator won the 2001 “Project of the year award” for this showcase project. In 2002, ThyssenKrupp Elevator won first prize for an escalator project in Toledo, Spain. Here, ThyssenKrupp Elevator had to solve a logistical problem due to the difficulty of access to Toledo’s historic center with its narrow streets. Twelve escalators now provide a link between car parking facilities and the historic entrance to the town. Customized designs meeting special client needs demonstrate ThyssenKrupp Elevator’s capabilities, which extend far beyond the product itself. For an Arab client escalators for access to jumbo jets were installed on a special Mercedes truck – one of the few mobile escalators anywhere in the world. Challenges like these motivate us to keep on impressing the market with innovative products, reliability and stylish designs. Our next project is the webcam monitoring of our internetbased products “e-escalator” and “e-conveyor”: images of these moving walks and escalators will be transmitted to control monitors in real time via the internet. Optimum service and new technologies will continue to drive our research and development in the future. F Awards won Project of the year 1999: Metro Prague Station “Namesti Miru” Project of the year 2000: BTSC Skytrain Bangkok, Thailand Project of the year 2001: Seceda cable car in St. Ulrich, Italy Project of the year 2002: Escalators in Toledo, Spain T IRS P C LA E 32/33 PASSENGER BOARDING BRIDGES Ready for takeoff – safe, economical, elegant For most airports, passenger boarding bridges are no longer just a system to enhance passenger comfort on the way from the terminal to the plane. Passenger boarding bridges today are seen as a key link in the design and operation of major airports and as a strategic element to enable fast boarding and deboarding with the large aircraft of the future such as the Airbus A 380. 34/35 Passenger Boarding Bridges In addition, the aesthetic design of passenger boarding bridges is playing an ever greater role in architects’ studies for new airport projects as an architectural element linked with the terminal building. Safe boarding. Particularly after the tragic events of September 11, the safety aspect of boarding bridge design has become increasingly important. Passenger boarding bridges ensure that passengers move in a controlled safety zone on their way from the boarding gate in the terminal to their seat in the plane. Boarding bridge design has undergone constant development and today can be divided into the following types: Fitted with a cross tunnel, the cabin of the “nose loader” offers a certain degree of flexibility. It approaches the aircraft via a telescoping and lifting movement of the longitudinal tunnel. The “telescopic bridge” is the most advanced bridge design and permits the largest number of different movements in servicing the aircraft. Horizontal movement is by means of a bogie which carries the weight of the bridge and can be moved in all directions from the cab. Vertical movement is accomplished by a hydraulic lift system. The side walls are fitted externally with hot dip galvanized steel panels and internally with metal panels finished to customer specifications. In addition to steel-clad bridges, transparent glass bridges are gaining increasing market share, reflecting the modern steel-glass designs of many new airports. In this type of passenger boarding bridge the inner and outer steel paneling is replaced by safety glass. Passengers therefore have a wonderful view of the aircraft and the apron area. A telescopic bridge consists of several elements. The rotunda is the link between the terminal and the bridge’s telescopic tunnels. The pedestal is the fixed element which carries the bridge. Its height depends on the height of the terminal level above the apron. The tunnels, whose length depends on the aircraft to be serviced, have side walls consisting of two or three elements made of metal or glass. Then there is the cab, which is located at the outer end of the bridge and provides access to the aircraft. It has a hinged floor and contains the bridge controls. The lift unit permits vertical movement to adjust the cab sill height to the height of the aircraft docking door. The drive mechanism moves the bridge horizontally and is fitted with alternating current motors with frequency inverter speed control. In addition, there are several safety elements. These include all the elements which limit or control bridge movements to prevent collisions with vehicles or the aircraft itself and ensure the safety both of operating personnel and passengers. Tailor-made for every type of aircraft. The “DUAL” passenger boarding bridge was developed for servicing smaller aircraft including propeller aircraft. It can be lowered to reach the low access heights of smaller aircraft. As the cabins on these aircraft are small in diameter, the special canopy to protect passengers from the weather has to fit very snugly against the aircraft body. The dimensions of the swivel cab and the tunnel are also adapted to the cramped space conditions outside the aircraft. The “Zero-Level Bridge” was designed for small airports with ground floor passenger lounges. This bridge also moves freely on the apron and allows passengers to get from the lounge to the plane without climbing stairs and sheltered from the weather. The “Zero-Level Bridge” allows smaller airports to meet international passenger safety requirements. Passenger boarding bridges from ThyssenKrupp Elevator are the outcome of decades of experience in the airport equipment industry. The more than 1,600 units we have installed in airports around the world are proof that the market appreciates our superior quality and technology. Bridges built by ThyssenKrupp Elevator differ from competitor products in two aspects which demonstrate this superiority – firstly the use of hot dip galvanized steel for the tunnel structure, providing a level of corrosion resistance that ensures at least 20 years’ service given proper maintenance, and secondly the use of a hydraulic lift system, which allows more precise control and greater reliability compared with electromechanical lift systems. Pioneering production methods. In the year 2000 a new production plant for passenger boarding bridges was opened in Mieres (Asturia/Spain). The new factory has 10,800 m2 of production space and a total area of 24,000 m2. It is fitted with state-of-the-art equipment for the manufacture of passenger boarding bridges, including pressurized paint booths (35 x 6 m2), which allow high-speed drying at over 70ºC and collect waste by means of a water curtain, and special welding facilities designed especially to weld the tunnel side panels (made of hot dip galvanized steel). This new factory increases ThyssenKrupp Elevator’s production capacity to 300 passenger boarding bridges a year, which is split between the two production centers in Europe (Mieres/Spain) and the USA (Fort Worth/Texas). 36/37 ACCESSIBILITY We make mobility The products of the Accessibility business unit are targeted primarily at private end users. The product line includes three different product categories: stairway lifts, platform lifts and home elevators. Whereas stairway and platform lifts are installed in existing buildings, home elevators are designed for new singlefamily homes and smaller apartment facilities. 38/39 Accessibility Mobility at home and in public areas. With stairway lifts, a guide track is mounted on the stair. Users are carried up or down in a seated position by means of an electric drive. There are two basic kinds of stairway lift – for straight or curved stairs. Curved stairway lifts are always custom-built designs. This is where our particular expertise lies. Using special bending machines we manufacture the track precisely in accordance with the building’s structural requirements. The stairway lift can be mounted on the inside or outside of the stairway. If space is limited, the entire lift including armrest and footrest can be folded. In addition to an upholstered seat the stairway lift has robust height-adjustable armrests and footrests. The seat has a special swivel mechanism to allow users to get on and off safely. With its innovative, space-saving single-tube system, ThyssenKrupp Elevator is technology leader in this area. The platform lift consists of a rear wall and a folding platform floor which allows a wheelchair user and an accompanying person to negotiate a stairway. The wheelchair is rolled onto the platform and secured by bars. The control system is located in the rear wall. These lifts represent a user-friendly solution for both indoors and outdoors. The platform lift can either use an existing stairway for a track or can be installed in a separate shaft for vertical transportation. This solution is frequently used for short ride heights (up to two meters) or when there is not enough space for an elevator. A general distinction is made between inclined lifts for straight or curved stairways, and vertical lifts. Platform lifts can be built with either wheelchair or standing platforms. This fiscal year the Accessibility business unit successfully completed the development of a space-saving platform lift which is expected to result in significant sales growth in the coming years. Home elevators are small, compact elevators which are fitted in private homes and serve the purpose of user convenience. A full-fledged elevator can be installed for the price of a luxury fitted kitchen. This newly developed product has already proved highly popular in North America. The home elevator is a good example of joint development work with the Elevator product unit and the use of synergies within the Elevator segment. A market with great future potential. The Accessibility business unit supports the mobility of older and disabled persons both in the home and in public places. It also offers solutions for people wanting even more convenience in their homes. ThyssenKrupp Elevator offers a full range of products meeting the everyday needs of disabled persons. With production sites in the Netherlands, the UK, Sweden and the USA, as well as a global distribution network, the Accessibility business unit is able to meet local requirements in a customer-friendly way. For example, a stairway lift can be installed in just five hours. In individual national markets, we have established brands such as Flow and LEV which meet local customer wishes and building requirements. The Accessibility business unit has far from exhausted its market potential. In many cases, older people hesitate too long in improving mobility and convenience in their own home. The sector still has a lot of work to do. The product structures in Europe and the USA show that the stairway lift is still the most important product on the market. Market figures (in units) for Europe – 2001/2002 Home elevators 3% (2,250) Platform lifts 12% (8,576) 74,167 Stairway lifts 85% (63,341) However the growth of the home elevator in the USA shows what unsuspected potential may lie in other regions. Based on our high-quality product line and efficient manufacturing setup, we look to the future with great optimism. Our vision: “No-one delivers faster!” Market figures (in units) for North America – 2001/2002 Home elevators 18% (5,920) Platform lifts 20% (6,400) Stairway lifts 62% (19,900) 32,220 40/41 EMPLOYEES Global growth and service create new requirements As part of the ThyssenKrupp Elevator strategy, the internationalization of our service operations was continued, above all in Latin America, Asia and the Middle East. This is being supported by HR measures. Integrating employees of acquired businesses into the ThyssenKrupp Elevator world, developing global training modules for the field organization as well as an international management personnel policy are important success factors. On September 30, 2002 the companies of ThyssenKrupp Elevator had a total of 28,768 employees, 267 or one percent more than a year earlier. The workforce increased by 687 as a result of acquisitions and the integration of newly consolidated companies in Latin America, Turkey and Jordan, and by 753 due to the positive business situation particularly in Spain, Latin America and China. The transfer of three companies in Spain to other segments of the ThyssenKrupp Group decreased the workforce by 548, while restructuring of the field organization in the USA and at Accessibility resulted in a total reduction of 625. 84 people were employed at our Headquarters in Düsseldorf on September 30, 2002, including 22 expatriates, i.e. ThyssenKrupp Elevator AG specialists and managers on assignments abroad. The workforce of the Germany/Austria/Switzerland business unit increased slightly in the reporting period. Headcount increased in growth markets. The biggest rise in employees was the Spain/Portugal/Latin America business unit, mainly due to the acquisition of Kone South America and the integration of these operations in Brazil and Venezuela. Due to the difficult economic situation in the USA last fiscal year the headcount at the North America/Australia business unit decreased by 484. New equipment business declined as a result of the weak economic picture, and this was reflected in the field organization in the USA. In the Other Countries business unit, the growth in the workforce reflected an expansion in activities and increased orders in China. This and the integration of newly consolidated companies such as Jordan Lift and Cranes in Jordan and the Turkish company Thyssen Asansör ve Yürüyen Merdiven resulted in a total increase of 305 in the business unit’s workforce. “Our almost thirty thousand-strong workforce takes in a broad range of nationalities. Each of our employees is an expert in his or her field and channels this expertise into the success of the company. So we have every confidence that with this team we can achieve even more.” 42/43 Employees The establishment of our headquarters organization in Düsseldorf was largely completed in the reporting period with the filling of positions in the Technical Coordination and Communication & Marketing functions. Around 40 percent of our global workforce was engaged in the service area last year. The Elevator segment generated approximately 50 percent of its sales with the maintenance and repair of traction and hydraulic elevators, escalators and moving walks, platform and stairway lifts, and passenger boarding bridges. A customer-focused sales strategy for maintenance and repairs, process optimization in the modernization business and the development of global training modules for our field staff are of central importance. Skilled and committed employees are essential to strengthening the segment’s competitiveness. Strategy implementation is supported by staff and management development based on segment-wide transparency in terms of competencies, performance and potential of key executives and future management personnel. The HR activities of ThyssenKrupp Elevator are integrated with the staff development and management personnel policies of the Group. On September 30, 2002 the geographical breakdown of our workforce was as follows: Worldwide presence of ThyssenKrupp Elevator in the following regions Europe: 14,896 Other countries: 1,215 Americas: 12,657 28,768 The majority of our employees are in Europe. We currently have 23 production sites in North and Latin America, Europe and Asia and more than 800 branches and bases worldwide. A tight network of branches and bases is necessary to meet specific customer requirements. Customized products for department stores, residential buildings, hospitals, office buildings, etc. require specialized training programs for field staff and fitters. Our management personnel policy is based on the principle that local business should be conducted by local managers who know the culture, language and people of the country and can best represent our company there. In addition to local specialists and managers we also deploy ‘expatriates’ around the world, who support local staff and help reconcile the requirements of headquarters, the business units and the ThyssenKrupp Group with the specific needs of the respective country. This review of the past fiscal year shows that we mastered a range of important challenges. A further challenge in the current fiscal year 2002/2003 is the continuing internationalization of our company. 44/45 RESEARCH AND DEVELOPMENT Organizational separation of research and development In the current fiscal year ThyssenKrupp Elevator has begun to separate its research and development activities. We understand research as looking toward the future and beyond the horizons of our business in order to develop new ideas and technologies. Due to the uncertainties involved in launching any research project, the goals of research cannot always be stated exactly. We regard development as work carried out on products, generally aimed at specific goals. We have intensively pursued both forms of creative activity for many years. Against the background of ever faster technological change on our markets we have set up two locationally and organizationally separate research centers to carry out research under optimum conditions away from the demands of day-to-day business. The two sites offer ideal research conditions: Sophie-Antipolis, the French high-tech center near Nice, and San Diego in California, the most innovative state in the USA. Development is pursued at our production plants, while research is now freer and independent. TWIN: Two cabs. One shaft. One quantum leap. The name TWIN refers to the fact that in the TWIN system two cabs run independently of one another in one elevator shaft. Although the first patent for an elevator with two cabs in one shaft was registered back in 1931, ThyssenKrupp Elevator is the first company in the world to turn this vision into reality. The new technology works as follows: Two cabs are arranged one above the other in a shaft and use the same guide tracks and the same shaft doors. The two cabs in the TWIN system are not connected and can travel independently to different floors. Each elevator has its own traction drive and its own counterweight. One essential part of the TWIN system is the Destination Selection Control (DSC) system developed by ThyssenKrupp Elevator, which allocates the calls intelligently. A new, four-stage safety concept prevents the two cabs from colliding. “As of this year, our highly qualified researchers can go about their work free from the shackles of day-today business – ideal conditions for working on tomorrow’s technology. And their visions deliver concrete results which have already won worldwide acclaim. So we have every confidence that our innovations will continue to shape the industry in the future.” 46/47 Research and development Global marketing of the system can now go ahead after the first TWIN installation was approved by the TÜV inspectorate in December 2002. It was installed as part of a modernization project in a building owned by Stuttgart University. The existing group of 6 elevators could no longer cope with increasing traffic. As part of the modernization, a TWIN system was installed. The TWIN is suitable for buildings with rises upwards of 50 meters, both for the modernization of existing installations – like at Stuttgart University – and for the new equipment market. Compared with the conventional solution – one elevator cab per shaft – one TWIN in a group of four elevators can increase carrying capacity in existing shafts by approx. 40 percent or reduce space needs by 25 percent, i.e. one complete shaft. In older buildings the no longer needed shaft can be put to other uses, e.g. services (air conditioning, cables, etc.), with no reduction in carrying capacity. In new buildings, the elimination of a shaft can reduce building volume or increase the amount of useful (rentable) space available. ISIS: the machine room-less elevator. The ISIS project, named after the Egyptian sun goddess, was set up to investigate ways of adapting machine room-less elevator technology for the North American market and develop a low-cost traction elevator to penetrate a market currently dominated by hydraulic excavators. Traction elevators without a machine room offer customers considerable advantages. The elimination of the machine room reduces construction costs and increases architectural flexibility. Compared with hydraulic excavators, ride quality is higher and energy consumption is lower. ThyssenKrupp Elevator has been selling machine room-less elevators for around five years, and so it was time to review the technology and develop new concepts. This open approach to the topic of machine room-less elevators resulted in a concept which is remarkable for its simplicity. Logical analysis of the overall system led to the integration of components which previously had always been regarded as separate. In addition, new technologies were used, making it possible to achieve high levels of reliability, robustness and elegance at very favorable cost. In the meantime the first ISIS has been installed. ThyssenKrupp Elevator will continue to develop and introduce innovative concepts to retain its status as the quality leader on the elevator market. 48/49 ENVIRONMENTAL PROTECTION Environmental protection Environmental protection chiefly concerns the plants of ThyssenKrupp Elevator as they are responsible for more emissions and higher energy consumption than the service business. Since ThyssenKrupp Elevator’s plants are spread all over the world and therefore face very different environmental conditions, environmental targets are set on a decentralized basis according to the conditions prevailing in each country. All the plants pursue ambitious goals without losing sight of the many small steps that can be taken to benefit the environment. North America The Middleton/Tennessee plant achieved significant improvements in the paint shop. An enhanced filter system reduced the level of particles released into the atmosphere and considerably cut energy consumption. The use of new solvents and paints lowered the level of volatile organic emissions. All waste paints and solvents are sent to a specialist recycling company selected according to environmental criteria. Other key issues were the reduction of energy and water consumption. Water usage fell from approx. 15 million liters to approx. six million liters. Spain One particular focus of environmental management at the Madrid plant was packaging. Extensive new measures reduced packaging weight by around 26 percent – the equivalent of some 8,000 trees. The share of recycled packaging was also considerably increased. In addition, the program introduced several years ago to reduce environmentally harmful waste was continued with remarkable success: The volume for each elevator produced decreased by 28 percent. Over a five-year period, a total reduction of 69 percent has thus been achieved. Germany The Neuhausen plant installed a fluid management system for the procurement, monitoring and maintenance of oils and lubricants for the machine tools, which not only enhances staff health protection, but also increases the service life of the fluids. The Hamburg plant improved the environmental properties of its escalator products. For example, the introduction of maintenance-free chains eliminates the need for waste oil disposal throughout the service life of the escalator. In addition, liquid-tight truss weld seams prevent water pollutant leakage. In the production plant, solvent emissions were halved following the start-up of a powder painting line. Operating on a closed-loop water cycle, this new facility and an existing painting line produce no wastewater. France The Angers plant is preparing for certification to environmental standard ISO 14000 and expects to achieve this in 2003. The most prominent project in the past fiscal year was the introduction of a hermetically sealed collection center for waste oils and other industrially contaminated materials. The center ensures that these materials can be treated in accordance with environmental requirements as quickly as possible before being collected by the corresponding disposal companies. As these environmental management activities show, ThyssenKrupp Elevator takes its responsibility seriously. At all locations environmentally friendly, resource-saving production systems are in place. Considerable success has been achieved in reducing emissions, noise, water and energy consumption and in waste recycling. 50/51 CUSTOMER ORIENTATION AND SERVICE Customer orientation and service Today customers increasingly expect predicted downtime to be met even in the event of unforeseen operating problems and maintenance work. To allow cost savings while improving service quality, ThyssenKrupp Elevator developed its own remote monitoring systems which not only trigger an emergency call when someone is trapped in an elevator but also monitor core functions of the elevator itself and identify potential defects at an early stage. 52/53 Customer orientation and service Since maintenance intensity is dependent on operating cycles, the number of motor starts, door movements and hundreds of other details are monitored. As part of this preventive maintenance approach, parts are replaced before a malfunction can occur. At some locations, ThyssenKrupp Elevator offers a special service in which key components are monitored by minute cameras linked via the internet to the surveillance center. As a result, problems can be solved before the customer even notices there is anything wrong. ThyssenKrupp Elevator’s goal is to furnish as many customers as possible with long-term guarantees in the framework of full service agreements. The annual fee covers the maintenance and replacement of all functional components, motors, cables, push-buttons, drives and computer control components. Constant high-quality availability and thus constant product improvement are guaranteed for this period. ThyssenKrupp Elevator provides round-the-clock services, 365 days a year. Innovative tools are used to shorten processing times and enhance the efficiency of our service engineers. ThyssenKrupp Elevator North America has equipped some 3,000 service staff with Personal Data Assistants (PDA). Also known as handheld computers or palmtops, these PDAs are used in elevator maintenance among other things to diagnose errors, order spare parts and record working hours. For diagnosis purposes, the PDA is directly connected to the central elevator control system. Information about errors and damage appears on the unit’s display. This project is both innovative and effective. Via a mobile telephone, the palmtops can exchange data directly with the computers at ThyssenKrupp Elevator’s branches. Data such as hours worked can be fed straight to the central book-keeping system and automatically processed. The system can identify individual elevators via a barcode. On the basis of the information on individual elevators collected by the central databases of ThyssenKrupp Elevator, an up-to-date, detailed service plan is automatically generated. This is transmitted to the PDA, giving the service engineer step-by-step instructions on how to proceed. In America and some other countries, ThyssenKrupp Elevator also services equipment from other manufacturers on request. For this purpose ThyssenKrupp Elevator has set up a National Technical Customer Services Center in Dallas, Texas. The specialists there provide specific equipment support, service manuals and technician assistance and training. If necessary, technicians can send data to the National Technical Customer Services Center via their mobile telephones and obtain real-time support. In escalators, too, ThyssenKrupp Elevator has harnessed the potential of the internet to significantly improve the cost-efficiency and serviceability of escalators with the introduction of the “e-escalator”. An innovative bus system enables information from safety and monitoring sensors to be retrieved via a single bus cable. If, for example, an escalator is out of operation because a passenger has pressed the emergency button by mistake, the system recognizes this and the escalator is switched back on via remote control. This saves unnecessary delays involved in waiting for a service engineer to arrive. This new technology is factory-integrated in all of our new-generation escalators, making these pioneering models the safest in the world. ThyssenKrupp Elevator is constantly expanding its service portfolio and uses innovative tools and premium quality services to maximize customer satisfaction. 54/55 CAPITAL EXPENDITURES ThyssenKrupp Elevator capital expenditures Investment at ThyssenKrupp Elevator has focused mainly on company acquisitions in recent years. Spending on plant and equipment, by contrast, has remained largely constant. Following substantial financial investment in previous years, spending in the 2001/2002 fiscal year was modest. The €86 million capital expenditure broke down as follows: intangible assets (e.g. service contract packages) €41 million, property, plant and equipment €42 million and financial assets €3 million. The Angers/France plant of Thyssen Ascenseurs invested in a new laser center to improve quality in cab production. At the Gratkorn/Austria plant investment focused on improving production processes. A punch/nibbler laser unit was installed to enhance efficiency in steel sheet processing. To enable us to participate fully in the market growth in Latin America, capacity was expanded. A center for the production of conventional and machine room-less elevators was established in Porto Alegre/Brazil. At the Hamburg plant of ThyssenKrupp Fahrtreppen a new powder coating line went into operation. ThyssenKrupp Norte in Spain also further optimized its escalator production facilities. A new balustrade assembly line permits considerable savings in the assembly of escalators. In the North American field organization a new computer system was implemented to improve the processing of receivables. As a result, outstanding payables and bad debt losses were reduced. As well as upgrades to our production facilities, our investment activities focus on the acquisition of service contract packages. These contribute in particular to the expansion and optimization of our service portfolio. 56/57 Report by the Supervisory Board Report by the Supervisory Board ThyssenKrupp Elevator AG has a Supervisory Board in accordance with the provisions of the 1976 Codetermination Act. In accordance with the Articles of Association, the Supervisory Board is composed of 20 members. In the reporting period the Supervisory Board held four regular meetings and one extraordinary meeting. In addition, meetings of the Personnel Committee and Accounting and Finance Committee were held. During the past fiscal year Mr. Sigfrid Tritthart succeeded Mr. Jürgen Rossberg as shareholder representative on the board. The previous Supervisory Board chairman, Dr. Hans-Erich Forster, resigned as chairman and member of the Supervisory Board at the end of the fiscal year. The Supervisory Board elected Prof. Dr. Eckhard Rohkamm as its new chairman effective October 1, 2002. With effect from October 1, 2002 the Supervisory Board elected Dr. Werner Ende as a member of the Executive Board and HR director to succeed Dr. Horst Neumann. In addition, Dr. Joachim Panek was appointed to the Executive Board effective January 1, 2003. Dr. Panek will initially be a deputy member of the Executive Board until June 30, 2003. The Executive Board informed the Supervisory Board in detail on the business development and economic situation of the company and the individual business units. In addition, the chairman of the Supervisory Board was kept informed in regular individual meetings with the Executive Board. At ThyssenKrupp Elevator AG the functions and instruments necessary for the early recognition of risks are installed in the competent corporate departments. In cooperation with the organizations existing in the business units, these support the Executive Board and Supervisory Board of ThyssenKrupp Elevator AG in the performance of their control functions. The financial statements for the 2001/2002 fiscal year together with the management report including the book-keeping were audited by KPMG Deutsche Treuhandgesellschaft Aktiengesellschaft Wirtschaftsprüfungsgesellschaft, Stuttgart. No objections were raised. The financial statements for the 2001/2002 fiscal year, the management report and the auditor’s report bearing an unqualified audit opinion were distributed to the Supervisory Board. The auditor took part in the discussion of the financial statements and the management report in the meeting of the Accounting and Finance Committee on December 6, 2002 and was available to provide supplementary information. The Supervisory Board approves the audit opinion on the financial statements; on the basis of its own examination it raises no objections. The Supervisory Board expresses thanks and recognition to the Executive Board and all employees, company managements and works councils for their work. Düsseldorf, December 2002 The Supervisory Board Yours, Prof. Dr. Eckhard Rohkamm Chairman Members of the Supervisory Board Members of the Supervisory Board In the year under review, the Supervisory Adrián Piera Jiménez, Madrid, Board comprised the following members: attorney at law Dr. Hans-Erich Forster, Ratingen, Gerd Kappelhoff, Witten, member of the Executive Board of trade union secretary, IG Metall, Düsseldorf ThyssenKrupp AG and Chairman of the Executive Board of ThyssenKrupp Dr. Herbert Lütkestratkötter, Frankfurt/Main, Materials AG (until September 30, 2002; member of the Executive Board of Chairman until September 30, 2002) Philipp Holzmann AG Prof. Dr. Eckhard Rohkamm, Mülheim/Ruhr, Dr. Ulrich Middelmann, Bochum, member of the Executive Board of Vice Chairman of the Executive Board of ThyssenKrupp AG and Chairman of the ThyssenKrupp AG and Chairman of the Executive Board of ThyssenKrupp Executive Board of ThyssenKrupp Steel AG Technologies AG (Chairman since October 1, 2002) Albert S. Nagy, San Juan Capistrano, California, entrepreneur Benno Eberl, Stuttgart, trade union secretary, IG Metall, Stuttgart Klaus Neuberger, Stuttgart, (Vice Chairman) fitter Dr. Hermann Elmering, Tegernsee, Bernd Rauch, Berg, management consultant Chairman of the Supervisory Board of Bovis Lend Lease l´RW AG Wolfgang Fischer, Düren, electrician Assessor Jürgen Rossberg, Essen, member of the Executive Board of Josef Forkl, Aichtal-Aich, ThyssenKrupp AG industrial clerk/industrial specialist (until December 31, 2001) Harald Gedike, Hamburg, Peter Schlösser, Hornburg, assembly foreman elevator assembly operator Dirk Grosse-Wördemann, Frankfurt/Main, Dipl.-Ing. Sigfrid Tritthart, Innsbruck, Management Board Chairman of managing director of Achammer, Vivico Management GmbH Tritthart & Partner (from February 26, 2002) Michael Hofmann, Coswig, elevator assembly operator Bert Thierron, Frankfurt/Main, trade union secretary, IG Metall, Frankfurt/Main Klaus Ix, Siek, fitter 58/59 ThyssenKrupp Elevator Management ThyssenKrupp Elevator Management (as of January 1, 2003) Executive Board of ThyssenKrupp Elevator AG Gary Elliott, Dr. Werner Ende, Executive Executive Board Chairman Board member and labor director Hermann Poppe, Dr. Joachim Panek, deputy Executive Board member member of the Executive Board Executive Committee ThyssenKrupp Elevator AG José Luis Alvarez Margaride Dr. Clemens Kolbe John Brant Dr. Joachim Panek Gary Elliott Hermann Poppe Dr. Werner Ende Peter Gendelmeyer Heads of corporate departments at ThyssenKrupp Elevator AG Business unit North America/Australia Anne-Marie Beth-von der Warth John Brant Dr. Peter Buttmann Dave Engelhardt Dr. Jörg Horney Rich Hussey Dr. Rembert Horstmann Barry Pletch Hartmut Prahl Rory Smith Wolfgang Witte Business unit Germany/Austria/Switzerland Business unit Other Countries Dr. Clemens Kolbe Eric Jones (Northern Europe) Rolf H. Meyer Helmut Müller (Asia) Martin Rosik Jacek Luzar (Eastern Europe) Dr. Michael Währisch Kristina Sawalha, Iskandar Sawalha (Middle East) Business unit France/Benelux Business unit Accessibility Peter Gendelmeyer Christian Fröhlich Alain Béguin Stephane Krause Business unit Spain/Portugal/Latin America Business unit Passenger Boarding Bridges José Luis Alvarez Margaride José Luis Alvarez Margaride Ataúlfo Arróspide Muniz Javier del Pozo Portillo Emilio Fernandez Fernandez Ramón Sotomayor Javier del Pozo Portillo Jésus Sanjurjo González Miguel Angel Valverde Valverde Manuel Ventura Ventura 60/61 Major subsidiaries and shareholdings Major subsidiaries and shareholdings (as of September 30, 2002) Germany/Austria/Switzerland business unit ThyssenKrupp Aufzüge GmbH, Neuhausen a.d.F., Germany Thyssen Aufzüge Stuttgart GmbH, Neuhausen a.d.F., Germany Thyssen Aufzüge München GmbH, Feldkirchen, Germany Thyssen Aufzüge Frankfurt GmbH, Frankfurt a.M., Germany Thyssen Aufzüge Düsseldorf GmbH, Düsseldorf, Germany Thyssen Aufzüge Hamburg GmbH, Hamburg, Germany Thyssen Aufzüge Sachsen GmbH, Boehlitz-Ehrenberg, Germany Thyssen Aufzüge Berlin GmbH, Berlin, Germany Thyssen Aufzugswerke GmbH, Neuhausen a.d.F., Germany ThyssenKrupp Fahrtreppen GmbH, Hamburg, Germany ThyssenKrupp Aufzüge Ges.m.b.H., Vienna, Austria ThyssenKrupp Aufzüge AG, Rümlang, Switzerland Group shareholding 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 99.50 100.00 100.00 100.00 France/Benelux business unit ThyssenKrupp Ascenseurs Holding S.A.S., Puteaux, France Thyssen Ascenseurs S.A.S., Angers, France ThyssenKrupp Elevator Manufacturing France S.A.S., Angers, France Group shareholding 100.00 99.99 100.00 Thyssen Ascenseurs Luxembourg S.a.r.l., Luxembourg Thyssen Liften Ascenseurs S.A./N.V., Brussels, Belgium ThyssenKrupp Liften BV, Krimpen a.d.I, Netherlands 100.00 99.96 100.00 Spain/Portugal/Latin America business unit ThyssenKrupp Elevadores S.A. (E), Madrid, Spain ThyssenKrupp Eletec International S.A., Madrid, Spain ThyssenKrupp Norte S.A., Mieres/Oviedo, Spain ThyssenKrupp Servicios Corporativos S.A., Madrid, Spain ThyssenKrupp Elevadores S.A., Lisbon, Portugal ThyssenKrupp Elevadores S.A., Buenos Aires, Argentina ThyssenKrupp Elevadores S.A. de C.V., Mexico City, Mexico ThyssenKrupp Elevadores S.A., Santiago de Chile, Chile ThyssenKrupp Elevadores S.A.C., Lima, Peru ThyssenKrupp Elevadores S.A., Guatemala City, Guatemala ThyssenKrupp Elevadores S.A., Bogota, Colombia ThyssenKrupp Elevadores S.A., Sao Paulo, Brazil ThyssenKrupp Elevadores S.R.L., Asunción, Paraguay ThyssenKrupp Elevadores S.R.L., Montevideo, Uruguay ThyssenKrupp Elevadores C.A., Panama City, Panama ThyssenKrupp Elevadores C.A., Caracas, Venezuela Group shareholding 99.94 74.00 66.70 100.00 100.00 99.80 99.40 98.84 98.21 90.00 80.00 99.68 99.90 95.00 100.00 100.00 North America/Australia business unit Thyssen Elevator Ltd., Toronto, Canada Ascenseurs Thyssen Montenay Ltd., Montreal, Canada Northern Elevator Ltd., Scarborough (Ontario), Canada Thyssen Lifts Pacific Pty. Ltd., Spring Hills, Australia ThyssenKrupp Elevator Queensland Pty. Ltd., Spring Hills, Australia ThyssenKrupp Elevator Australia Pty. Ltd., Surry Hills, Australia ThyssenKrupp Elevator Holding Corp., Whittier/California, USA ThyssenKrupp USA Commercial Services Inc., Whittier/California, USA ThyssenKrupp Elevator Corp., Horn Lake/Mississippi, USA Group shareholding 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 ThyssenKrupp Elevator Manufacturing Inc., Collierville/Tennessee, USA ThyssenKrupp Elevator Inc., San Juan, Puerto Rico Other Countries business unit ThyssenKrupp Elevator OOO., Moscow, Russia ThyssenKrupp Elevator d.o.o., Zagreb, Croatia Thyssen Vytahy s.r.o., Bratislava, Slovakia Thyssen Vytahy s.r.o., Prague, Czech Republic Thyssen Lift Kft, Budapest, Hungary Thyssen Lift Service Sp. Z.o.o., Warsaw, Poland ThyssenKrupp Jolift MSG Co. W.L.L., Amman, Jordan Thyssen Lifts & Escalators (U.A.E.) L.L.C., Dubai, United Arab Emirates Thyssen Asansör ve Yürüyen Merdiven Sa. Tic. A.S., Istanbul, Turkey Thyssen Lifts & Escalators Ltd., Cairo, Egypt Thyssen Aufzüge Ltd., Nottingham, United Kingdom Thyssen Lifts and Escalators Ltd., Nottingham, United Kingdom Thyssen Elevator Co. Ltd., Shanghai, China ThyssenKrupp Elevator & Escalator (Shanghai) Co. Ltd., Shanghai, China ThyssenKrupp Elevators (Singapore) Pte. Ltd., Singapore Thyssen Elevator Asia Pacific Co. Ltd., Bangkok, Thailand ThyssenKrupp Elevator Malaysia Sdn. Bhd., Kuala Lumpur, Malaysia Thyssen Lifts (S.A.) (Pty.) Ltd., Johannesburg, South Africa ThyssenKrupp Ascensori, S.r.l., Milan, Italy Thyssen Hissi OY, Helsinki, Finland Thyssen Rulletrapper A/S, Oslo, Norway Thyssen Elevator A/S, Oslo, Norway Thyssen Aufzüge Norge A/S, Oslo, Norway Thyssen Elevator AB, Stockholm, Sweden Thyssen Hiss AB, Stockholm, Sweden Thyssen Elevator A/S, Copenhagen, Denmark 100.00 100.00 Group shareholding 100.00 100.00 100.00 100.00 100.00 97.48 51.00 49.00 51.00 75.00 100.00 100.00 80.00 100.00 100.00 99.99 100.00 75.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 Accessibility business unit Thyssen Treppenlifte GmbH, Lemgo, Germany ThyssenKrupp Monolift N.V., Ghent, Belgium ThyssenKrupp Monolift S.A.S., Vanves, France ThyssenKrupp Accessibility B.V., Krimpen a.d.I., Netherlands Thyssen Monolift AB, Järfalla, Sweden Thyssen Access Corp., Grandview, USA Thyssen Stairlifts Ltd., Nottingham, United Kingdom Thyssen De Reus B.V., Krimpen a.d.I., Netherlands ThyssenKrupp Monoliften, Netherlands Group shareholding 100.00 100.00 99.76 100.00 100.00 100.00 75.00 100.00 100.00 Passenger Boarding Bridges business unit Thyssen Henschel Airport Systems GmbH, Kassel, Germany Thyssen Henschel S.A., Mieres (Oviedo), Spain Thyssen Stearns Inc., Fort Worth/Texas, USA Thyssen Henschel Service Ltd., Rochford, United Kingdom Group shareholding 100.00 100.00 100.00 100.00 62 Contact Contact ThyssenKrupp Elevator Postal address: ThyssenKrupp Elevator AG August-Thyssen-Strasse 1 40211 Düsseldorf Germany Internet: www.thyssenkrupp-elevator.com This report is available in German and English; both versions can be downloaded from the internet. To obtain further copies of the report, please contact: Dr. Rembert Horstmann Tel.: +49 (0) 211 824 – 3 68 37 Fax: +49 (0) 211 824 – 3 68 39 E-Mail: [email protected] TK_Elevator_Titel (GB) 21.05.2003 11:41 Uhr Seite 1 Annual Report 2001/2002 02 Key figures ThyssenKrupp Elevator key figures million € million € 2000/2001 2001/2002 BU Germany/Austria/Switzerland 583 552 BU France/Benelux 374 384 BU Spain/Portugal/Latin America 518 497 1,731 1,676 249 313 62 78 Sales BU North America/Australia BU Other Countries BU Passenger Boarding Bridges 110 108 Consolidation (112) (108) Total sales 3,515 3, 500 EBIT 357 366 EBT 276 317 4,403 4,404 Abroad 24,098 24,364 Total 28,501 28,768 BU Accessibility Earnings Employees ThyssenKrupp Elevator AG August-Thyssen-Strasse 1 40211 Düsseldorf Germany Tel. +49 (0) 211 824 – 3 68 37 Fax. +49 (0) 211 824 – 3 68 39 www.thyssenkrupp-elevator.com Annual Report 2001/2002 Germany TK Elevator
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