r600 - Jacks Small Engines

k c5
mumCD
-PARTS CATALOG
I
Generator
I
1
Model
@FUJIHEAVY
INDUSTRIES
LTD.
ISSUE EMD-GPO358
-
HOW TO USE THIS PARTS CATALOG
THE MODEL, SPECIFICATION,
OF THE GENERATOR
SPECIFICATION
NUMBER AND SERIAL NUMBER
MUST BE GIVEN WHEN ORDERING
PARTS
Specification and specification number are shown on the nameplate located on the rear cover.
WRITE DOWN THE MODEL, SPECIFICATION, SPECIFICATION NUMBER AND SERIAL NUMBER IN THE
SPACES PROVIDED BELOW SO THAT IT WILL BE AVAILABLE TO YOU WHEN ORDERING PARTS.
AC
VOLTAGE =V
SPEC. NO.
I
The serial number is stamped on the crankcaseat the opposite side of the carburetor.
SERIAL NUMBER
SERIAL NUMBER (-1019997)
HOW TO READ THIS PARTS CATALOG
1. Reference numbers with an asterisk
Reference numbers marked with an asterisk indicate that the particular part is available only as a
complete set or assembly.
Example:
If the reference number is marked with an asterisk and the description of the part states that
certain items are included, this means that those included items cannot be ordered separately and
must be purchased as a complete assembly.
2. Description of interchangeability and execution columns
Example: Interchangeability column
Example: Execution column
1
2
1
Items interchangeable between the new
and old parts
Items not interchangeable between the new
and old parts
-Y
Items conditionally interchangeable between
1
the new and old parts which are subject to
J
the description in the execution column.
For use for Serial No. up to 010000.
Serial No.
For use for Serial No. from 01000 1.
Example:
,-Interchangeable
-r
I Part Number
Part B
1
0
Part A
Execution
Explanation
020000-
’ This indicates that Apart changed to B-part for generators with serial
I
numbers from 2OfMO.and that they are interchangeable.
Part B
1
21
andthat they are interchangeable. Also, B-part
OlBoOO- , numbers from 1!5CKMI,
Part A
-3
! changed to C-part for generators with serial numbers from 2BOW and
Pan C
02OooO-
L
[ 020000-
Part A
1
Part B
!
I
I
I
PartB
i-l
! J’
Part A
This indicates that A-part hanged to B-part for generators with serial
1 that they are intercbmguble.
1 This indicates that A-part is a new part for generators with serial numbers 1
from 2OOW.
: -03OOoO This indicates that B-part is no longer available for generators with serial
I
I
I numbers from 3WBl.
I
020000-i
This indicates that A-part changed to B-part for generators with aerial
i numbers from 20000, and that they are conditionally intercha~e
(see NOTE described at the endof the section).
3. The contents of this parts catalog are subject to revision without notice.
TO INSURE PROMPT AND ACCURATE
INFORMATION
SERVICE, THE FOLLOWING
MUST ALSO BE GIVEN.
1. State exactly the quantity of each part and its part number.
2. Clearly state whether parts are to be shipped by express, freight or parcel post.
3. State the exact mailing address.
CONTENTS
BODY and GENERATOR
PARTS
.................................................................................
Fig. 1
FUEL TANK
Fig. 2-1
CONTROL PANEL ...........................................................................
Fig. 2-2
CONTROL PANEL (SPECIAL
Fig. 3
GENERATOR
Fig. 4
COVER
ENGINE
RECEPTACLE ) .................................
.................................................................................
..........................................................................................
1
3
6
10
11
PARTS
Fig. 5-l
CRANKCASE (with
OIL SENSOR )
Fig. 5-2
CRANKCASE
Fig. 6
CRANKSHAFT,
Fig. 7
GOVERNOR
Fig. 8
MUFFLER
Fig. 9
CARBURETOR and AIR CLEANER
Fig. 10
RECOIL STARTER
................................................
.................................................................................
PISTON and CAMSHAFT
.......................................
14
16
17
.................................................................................
18
and FRONT HOUSING ...................................................
19
................................................
21
........................................................................
23
Fig. 1
FUEL TANK
BODY and GENERATOR
. . . . --..-.lv-Raf
Description
No.
Part Nambw
Qty
... . .
. ..“.-.-....
I Execution
Description
$f
Pm Numbw a’ty
I
* 1 FUEL TANK, complete
Includes items 2 and 3
(Color: WHITE)
* 1 FUEL TANK, complete
* 1 I FUEL TANK, complete
* 11 FUEL TANK, complete
* 1 ( FUEL TANK, complete
includes Items 2 and 3
j (Color: BLACK)
* 1 i FUEL TANK, complets
* 1 i FUEL TANK, complete
* 1 1 FUEL TANK, complete
* 1 FUEL TANK, complete
Includes items 2 and 3
(Color: WHITE)
For FLANCE
* 1 / FUEL TANK, complete
+ 1 ! FUEL TANK, complete
* 1 / FUEL TANK, complete
Includes items 2 and 3
i (Color: BLACK)
For FRANCE
l
1 i FUEL TANK, complete
* 1 ! FUEL TANK, complete
* 1 ’ FUEL TANK, complete
Includes items 2 and 3
(Color: WHITE)
For CHINA
Sarvkelam
Fuel mnk interim or Frvl tank
* 1
FUEL TANK, complete
358 66136 01
includes items 2 and 3
(Color: BLACK)
For CHINA
2 FELT, tank
j3596549113
2 FELT, tank
3566549163
3 LABEL, caution
9732001839
3 LABEL, caution
9732962339
3 LABEL, caution
673 20026 62
For FRANCE
3 LABEL, caution
3 LABEL, caution
073 20029 00
For CHINA
6; “0” RING, tank
7 1 HANDLE, complete
358 65101 21
7 ! HANDLE, complete
8 I BOLT, tank
3586536211
8 I BOLT, tank
3586539201
8’ BOLT, tank
9 BREATHER
PIPE
91 RUBBER PIPE
10 1 HANDLE COVER
*ll j FUEL STRAINER ASSEMBLY
1 Includes items 12 and 13
*ll ( FUEL STRAINER ASSEMBLY
I
1
358 69193 51 1 - I
358 66103 31 1 368 66105 71 1
;3!i8 60108 71 1
’
I
!
I
Hmdla
020
8Z
EZ,“&r””
When ordaring
FR.T.
0.50
358 60103 71 1
pnm:
Always
give the Model,
Specification
and Sorial
Numbw
-1-
PARTS
of Generator.
1
1
1
1
1
1
1
1
2
2
Exncutlcr
Fig. 1
BODY and GENERATOR
.
Ref
No.
Description
12: JOINT
Pert Number
PACKING
0642004636
. .
.
-.“..-..“-sr..m.,
0’
151 GASKET, fiber
16; RUBBER PIPE
(4.59 x96 x220mm)
17 I HOSE CLAMP
18 j RUBBER PIPE
1 (4.5d x9dx4OOmm)
19 1 FUEL FILTER
20 I FUEL TANK CAP, complete
20 FUEL TANK CAP,complete
21 I FUEL FILTER, complete
21 ! FUEL FILTER
22 ! LABEL, oil caution
, For CHINA
1003 71060 00 2
‘085 14500 00 1
--.- .-...
When
ordering
Always
0.50
0.80
0.30
I
I
4
1
043 04300 41 1
043 04309 40 1
give
Handle
the Mod&
0.20
Specification
Pm
!
..
or Fuel tmk
ports:
Description
PO!
1
0642094791
11
004 31061
064
20047 40
90 21 J;
0561080020
0851450000
..,.-“..-*1-““..
Execution
13 j SCREW
131 SCREW
141
Fuel tank interior
FueI nrains
Fuel pipr
FUEL TANK
PARTS
end Serial
Number
-2-
of Generetor.
Numbnr
O’ty
Exocutio
Fig. 2-1
CONTROL PANEL
BODY and GENERATOR
InterqknGoabitiQ
IntercJmngr#lity
Ret
No.
Description
Part Numbor
Exocuth
Vty
* 1 CONTROL PANEL, complete
Includes items 1 thru 51
(Mark: WI
358 40601 11 1 -
* 1 CONTROL
356 46662
PANEL,
complete
* 1 i CONTROL PANEL, complete
1 Includes
(Mark: Z)items 1 thru 51
I
For OIL SENSOR
!
Part Numbor
O’ty
(Mark: Z)
For BOHz-226V
For
OIL SENSOR
+ 1 ] CONTROL *PANEL, complete
and
Includes
65 thru
Items
67 1 thru 51
I
l
i
;
i
!i
Execution
For 56Hz-220V
For OIL SENSOR
For CHINA
1 / PANEL
1 1 PANEL
1 I PANEL
For CHINA
4 \ AC RECEPTACLE (125V-15A)
For 1lOV. 126V
4 AC RECEPTACLE C250V-15A)
! For 22OV. 23OV. 240V
6 ’ SCREW and WASHER
ASSEMBLY
7 WIRE 3, complete
8 i WIRE 1, complete
I
356 46731 11 1
i
For 56Hz-226V
For CHINA
i
Description
i
For 66Hz-220V
and 65 thru 67
(Mark: WI
hrv50H2-llOV,
MHz-110V
$!
* 1 CONTROL PANEL, complete 358 46762 11 1
Includes items 1 thru 51
and 65 thru 67
(Mark : Y 1
For 56Hz-22llV, 236V. 246V ’
For OIL SENSOR
* 1 CONTROL PANEL, complete 356 46766 11 1
I and
Includes
65 thru
items67 1 thru 51
356 46666 11 1
’
PARTS
3564666618
3584o60008
35840603m
1
1
1
356 46610 65 1
356 46611 68 1
j1357625108
1
I 3584068408
,35S4068203
2
1
1
Fig. 2-l
BODY and GENERATOR
CONTROL PANEL
PARTS
I
WITH CC SENSOR
. ..__.-.. - ..__ - -....,
. .._-. _.._..__ - _..._,
ROf
No.
I
Description
9, WIRE 4, complete
~12 TERMINAL
BOLT
Includes items 13 thru 16
(Color: BLACK)
~17 TERMINAL
BOLT
Includes items 14 thru 16
! and 18
(Color: RED)
19. WIRE 12, complete
19 WIRE 5, complete
I
21 ’ CIRCUIT BREAKER (lOA)
22 i CIRCUIT BREAKER (5A)
1 brV5OHz-1lOV. 6OHz-1lOV
Part Numbu
QVy
35s4m3508
3554060608
1
1
35s4m708
1
3654066608
1
1
Exocutkn
PDRI:
Alwws
36;
;
361
I
l
give she Model, Spscificatlon
and Serial
Description
’
31 f
32 i
33:
34’
35j
37
CLAMP
FREQUENCY
METER
TAPPING SCREW
SOCKET
LAMP
CAP
(Color: GREEN)
CAP
(Color: BLACK)
CAP
(Color: CLEAR)
For OIL SENSOR
KNOB
COVER
WASHER
WASHER
CLIP
PIN
LEVER
WIRE BAND
WIRE BAND
For OIL SENSOR
*50/ WIRE HARNESS
Includes item 51
51; CONNECTOR
j Put
Numbu
O’tv’
Execution
3564055608 1
3564m606
1
356
40061
96
2
I
431
44’
45;
45:
46!
47i
481
49’
49:
22 1 Cl~~rU~~H~R~~K~~~2iq50Av)
.
22 1 CIRCUIT BREAkER ;3.15A)
For 80Hz-22OV
231 SPRING
241 CAP
25 ; CLAMP
26’ TAPPING SCREW
26: TAPPING SCREW
For OIL SENSOR
I,
27 1 TAPPING SCREW
l35640669&
30. MICRO SWITCH
p564064306(
1’
I:i I
I
t
I
I
I
- .~~.~~~
cm-
When ordering
E
I
I
Number
-4-
of Generotor.
Fig. 2- 1
CONTROL PANEL
BODY and GENERATOR
. . . . -.-,.-..~w
Ret
Deecription
No.
POK
wunrkr
52 i; LABEL
52 LABEL
( 5OHz-11OV)
(50Hr-22OV)
3569530703
3589530803
1
1
52, I LABEL
52 i LABEL
(5OHz-23OV)
( 5OHz-24OV)
3569530903
3589531003
1
1
52 !
52 /
52 ’
~55 /
LABEL (5OHz-1lOV)
LABEL ( 60Hz-12OV)
LABEL (5OHz-22OV)
CHOKE WIRE complete
Includes itelT; 55
55 1 SCREW
35845150051
57 ! CLAMP
356 41150 (#1 1
65 ,I WIRE
HARNESS,
lncludea
items 66complete
thru 67
For OIL SENSOR
66 i L. E. D.
67; CONNECTOR
II
I
ordering
pane;
Execution
. ..w
I
i
3559531203 1
356 9631303 1
z
I
z:
ii
Deecription
e
:
1
I
i
I
35S 41130 OS, 1 I
355 41131 08 1
s
smlaltem
Fmnt-0rCemreI~
p=b=d=h
When
..,.,
cvty
8Gi
0.60
Always
?!iZ22Srd-AcorcccImuh-
Ei
give the Model, Specification
and Soriot
Fnvpunwccwket
win-ndbr*aor
Number
-5-
of Generator.
:s
cm
PARTS
Isma
.
7-b
Part Noaber Qty 1 Exoclltb
Fig. 2-2
BODY and GENERATOR
CONTROL PANEL
(SPECIAL
RECEPTACLE >
PARTS
27-
. .._
Ref
Par: Numbw
Description
NO.
CTtJ
1
Execution
Part Number
Description
E!
CONTROL PANEL, complete ,356 40665 11 1
Includes items 1 thru 51
For 5OHz-226V, 236V, 240V I
For GERMANY
* 1
i
For 56H~-23OV. 246V
For AUSTRALIA
* 1 1i CONTROL
PANEL1 ihru
complete
Includes items
51
For 56Hz-22OV. 236V. 246V
For ENGLAND
(BF)
* 1 1 CONTROL PANEL complete
I Includes items 1 t’hru 51
For 56Hz-220V
I For SWITZERLAND
* 1 CONTROL PANEL, complete
items 1 thru 51
I Includes
For 5OHt-22OV
1 For FRANCE
* 1 1 CONTROL PANEL, complete
i Includes items 1 thru 51
For 56Hz-11OV
I For ENGLAND (884343)
* 1 i CONTROL PANEL, complete
18 Includes items 1 thru 51
i
and 65 thru 67
For 50Hz-22OV, 236V, 240V
For OIL SENSOR
For GERMANY
i
i
For 56Hz-226V. 23CJV.246V
For OIL SENSOR
For ENGLAND
(BF)
1356
40823 11 1
1
i
I
I
I
46618 11 j 1 I/ ,
!
I
i
)356 40620 III 1
fI
i3!33
For SWITZERLAND
]
1356 46629
1
I
Includes items 1 thru 51
and 65 thru 67
For 5OHt-110V
356 40765
!
i
I
I
For 5OHz-220V
For OIL SENSOR
For FRANCE
I
I
1
G’ty
-.-..-
_.__
--
_.._.
Execution
Fig. 2-2
CONTROL PANEL
(SPECIAL
RECEPTACLE)
BODY and GENERATOR
piiziq
PARTS
pGiGE7
47
i
2
ENGLAND
(BF:
maa.1.
Ret
No.
Description
Part Numbar
G’ty
. ..“.“.*-...“-”
‘..m.Y-un..7
Exeoutbn
Description
2::
6
6
For
6
AUSTRALIA
6
For
4
AC RECEPTACLE
For AUSTRALIA
4 ’ AC RECEPTACLE
For ENGLAND
(BF)
4! AC RECEPTACLE
For SWITZERLAND
4 AC RECEPTACLE
For FRANCE
7
When
ordering
ports):
SCREW
For AUSTRALIA
BLACK)
(Color: RED)
19 WIRE 12, complete
Foal&htht
ts
OA30
Always
GERMANY,
(Color:
5: BRACKET
For AUSTRALIA
~lsr
mm
hcmwwrcrccn~mn~
Engim wr4wd mlth
AC-
SCREW
For GERMANY
SCREW
For AUSTRALIA
SCREW
For ENGLAND
SWITZERLAND
SCREW
For FRANCE
give
adscekm
AcaoccimlitbrrLr
the Model, Specification
or
:s
and Serial
F-ocwim
Wb?-MdCOmnOr
Number
-7-
of Generator.
(BF),
FRANCE
Part Numbar
G’ty
3564067506
2
3564066008
4
3564066606
4
. . . . .
Exocutlm
Fig. 2-2
BODY and GENERATOR
CONTROL PANEL
(SPECIAL
RECEPTACLE)
PARTS
.
Ref
No.
Deecription
Deecription
WIRE
201
mlWIRE
For
6, complete
11 corn lete
S$lTZEkLAND
21 CIRCUIT BREAKER
(10A 1
CIRCUIT BREAKER
22i For 5OHz-220V, 23OV,(2.5A)
240V
SPRING
CAP
CLAMP
TAPPING SCREW
TAPPING SCREW
For OIL SENSOR
TAPPING SCREW
MICRO SWITCH
CLAMP
FREQUENCY
METER
TAPPING SCREW
SOCKET
LAMP
CAP
(Color: GREEN)
CAP
(Color: BLACK)
381 CAP
1 (Color: CLEAR)
For OIL SENSOR
Enpim ODatml w&d!
AC-
ordering
paru;
I
43
/36640669
‘356 46643
35646656
I 35840606
I 35840661
‘356 40640
356 46641
35649651
‘356 4mo
i358 41’33
KNOB
COVER
WASHER
WASHER
CLIP
PIN
LEVER
WIRE BAND
WIRE BAND
For OIL SENSOR
WIRE HARNESS
Includes item 51
WIRE HARNESS
Includes item 51
For SWITZERLAND
CONNECTOR
LABEL ( 50Hz-220V >
LABEL ( 5OH2-236V 1
LABEL ( 56H2-240V 1
LABEL ( SOHz-CA22OV 1
CHOKE WIRE, complete
Includes item 56
SCREW
CLAMP
a
Bm!e.!m
FlWlltcOnrOrCOMOlpnr(
Wh.n
i36640667
35640678
I
(356 40630
356 40834
I
‘356 46652
3564cM9
,356 49655
I 015 oo400
‘015 oo400
%J
7ii2i%zd-w
O.Ul
060
AcwocehNitm
Always
give the Modil,
Specitioetion
and Serial
LT””
WinhWNRMdCO-
Number
-8-
of Generator.
Part Numkr
356 4664466
. ..-.“..“..--“”
O’ty/
I!:
1
. . .
I_ Exocutios
I
im
i356
iP
1356
1356
i564065706 II
056
3oooom2(!
I,056
3066020]3
I
I
$6 46626C8ll’
1
356 4062708,l
’
!
ib 21021 66
1356
g&l3
gi
1356
1356
1356
i
’
!
;
j
1 :
’
Fig. 2-2
CONTROL PANEL
(SPECIAL RECEPTACLE >
BODY and GENERATOR
pziiiiq
PARTS
jTZiiG2
47
! EN’XAND
(BF:
I ENGLAND
ms43433
7
6
i
c
,
.--_-_
,---Ls.¶&
. ..-.
L-----L*m*-_
,“xero”.“@eeDn~ry
Ref
No.
Description
Part
Numbar
Q’ty
Execution
Deecription
paf,
Part Number
-..-.._-
O’tv
Exocutlof
I
65. WIRE HARNESS, complete
Includes items 66 and 67
For OIL SENSOR
66; L.E.D.
67; CONNECTOR
,356 41136 06 1
I
‘356 41131 08 1
r358 41132 08 1 Ii
!
I
!
i
I
1
1
I
I
I
i
I
i
11
I
I
I
i
I
I
I
I
I
I
I
I
!
I
I
i
i
i
I
1
,
i
wmwq
Fig. 3
BOOY and GENERATOR
GENERATOR
PARTS
Intmh-abllltv
__.__._.. - ..__ __~~..~
Description
E!
b1
Part Number
ROTOR, complete
Includes item 2
BALL BEARING
STATOR, complete
Includes items 4 thru 22
2
c3
G’ty
Exocutlon
Interchanaeabiliw
,-
358 21163 01 1
358 21015 08l 1
358 2125101 1
I
i
I
STATOR, complete
1 Includes items 4 thru 22
I For 6QHz-120V
b 3 !( STATOR,
Includes complete
items 4 thru 22
For 60Hz-226V
5 i CONDENSER
0 1 SCREW and WASHER
ASSEMBLY
7 ! RECTIFIER,
complete
7 ! RECTIFIER
9 I CLAMP
9’ CLAMP
krvlce Itwn
-u’c-d
ziEzE2lZF
When
ordering
parts:
EEz&
Enpinc 5%
Irn
Always
1
Oli
1358 22351
Racrbdbmic#
f!tssz-
give the Modal, Specification
Execution
110 70152 08 3
I
i
jI
I
I
!
l3582265101/
G’ty
210 70756 65 1
1!
I ji
35822251011 11 i
13 i STATOR, complete
Includes
items 4 thru 22
For 6QHz-11OV
Part Numbar
10 SCREW and WASHER
ASSEMBLY
11, CONNECTOR
181 THROUGH BOLT
191 SPRING WASHER
261 WASHER
211 BOLT
221 SPRING WASHER
231 WIRE BAND
1
Includes items 4 thru 22
For 5QHz-220V
c 3 ’ STATOR, complete
I Includes items 4 thru 22
For 50H&?3ClV, 24QV
Description
z
1
i
I
i
1
1.m
2
and Serial
fhwii
Number
- 10 -
c.3D
of
Generator.
j
I
.
Fig. 4
COVER
BODY and GENERATOR
I
I
PAR TS
Intore
Rat
YO.
Deecription
i Part Nucnkr
1 1 ! FRONT COVER, complete
Includes item 2
(Color: WHITE)
r 1 I FRONT COVER, complete
b 1 FRONT COVER, complete
Includes item 2
(Color: BLACK)
L 1 FRONT COVER, complete
I
2 ; LABEL, trade mark
3 / LABEL, DC caution
3 LABEL, DC caution
, For CHINA
6 j REAR COVER, complete
, (Color: WHITE)
6 ’ REAR COVER, complete
6 ) REAR COVER, complete
6 ; REAR COVER, complete
1 For FRANCE
6 REAR COVER, complete
(Color: BLACK)
6 i REAR COVER, complete
6 ’ REAR COVER, complete
6 ’ REAR COVER, complete
, For FRANCE
15 1 PLUG COVER
16 I COTTER PIN
Swuic9itwn
ordering
parts:
Erocution
358 50102 21
358 50102 01
358 50103 21
‘358 50103 01
358 91702 03I
I
,073 20027 10I
! 073 20029 80
II
I
i3585326131
1
1
1
1
-1003449
-1Qw4Q
1
3585080231 1
i358566Q221 1 1
,3585060431 I l
: 358 53262 31
!3585060531
I
z
YO.
-
Always
0.40
E
give
-plm
Engim mount (A)
the Model, Specification
0.40
0.50
and Serial
Numbor
-11
Deecription
17 GROMMET
18 LABEL, spec.
For 56Hz-1lOV
18 LABEL, sow.
18 LABEL, spec.
For 5CIHz-220V
18 LABEL, spec.
18 LABEL, spec.
For 5OHz-23QV
18 LABEL, spec.
18 LABEL, spec.
For 5QHz-240V
18 LABEL, spec.
18 ( LABEL, spec.
For 6OHz-110V
i
18’ LABEL, spec.
18; LABEL, spec.
1 For BOHz-1MV
18’ LABEL, spec.
18 LABEL, spec.
I For 60Hz-22QV
18; LABEL, spec.
18 i LABEL, spec.
For 5QHz-220V
; For FRANCE
18 i LABEL, spec.
F.R.T.
From COWIor Control pwl
l3p&t”
ridt COHT
L
When
a
of Generator.
-
Pan
Numbor
024166QO60 1
358 QlQO8 23 1
358 91908 13 1
35891905 23 1
358 91905 13 1
358 91910 23 1
358 91910 13 1
358 91907 23 1
1358 91907 13; 1 p 1
358 QlQOQ13 1
Fig. 4
BODY and GENERATOR
COVER
PARTS
38
. . . . -.‘..-.~w-%ef
YO.
Part Numbor
Deecription
O@ty
.._ -. _..- ____ -I
. . ..I
Execution
NT:
Description
Part Numbu
O’ty
_.__,
’ Execution
I
18 LABEL, spec.
For 56Hz-220V
For CHINA
k20 SIDE COVER (RI, complete
21 thru 25
Includes items
(Color:
RED)(RI, complete
Q9! / SIDE
COVER
Qfl~ SIDE COVER
I
358 51102 21 1
358 51102 11 1
complete
51193 21 1
(Color
Includes: YELLOW)
items 21 thru 25
~29 I SIDE COVER (RI, complete
~20 I SIDE
Includes
COVER
items(RI,21 complete
thru 25
i1356
,
‘358 51163 11 1
i
!356
51104 21! 1
i
(RI,
3% 91922 13 1
(Color: RED)
For FRANCE
SIDE COVER (RI,
I
complete
(Color:
YELLOW)
Includes
items 21 thru 25
For
FRANCE
21 ’ LABEL, trade mark
21 II LABEL, trade mark
24’ SPONGE
For FRANCE
3
25 I8 SPONGE 4
I
28 ! LABEL, spark arrester
! For U.S. A.
I
Smvla
1
When
item
FroncoovrraContrdparmI
Rii1aLdtaldecobw
RIIoDlm
ordering
pkts:
Always
F R.T.
.
%z
:z
give
MMenlimmwnr
IA)
the Model.Specificat~on
*30
SIDE COVER (L), complete
I
Includes items 31 thru 35
I (Color: RED)
SIDE COVER CL). complete
SIDE COVER (L).complete
X
-1963449
Includes items 31 thru 35
j (Color: YELLOW)
839 SIDE COVER (L),complete
*39; SIDE COVER (L). complete
Xi
1I
Includes Items 31 thru 35
- i -1003449 j (Color: RED)
For FRANCE
, 1
*39 i SIDE COVER CL), complete
1 I
Includes items 31 thru 35
i (Color: YELLOW)
I For FRANCE
31 LABEL, trade mark
I
31 1 LABEL, trade mark
For FRANCE
I
32 SPONGE 4
35 SPONGE 3
37 1; FLANGE BOLT
FLANGE SCREW
BASE PLATE, complete
40 BASE PLATE, complete
49 BASE PLATE, complete
41 MOUNT (A), complete
358 51692 11 1
-100349
J,
“o:Z
and SOriO Number
- 12 -
of Generator.
-1693449
‘358 39601 21j 1
, 358 39101 01 i 2
Fig. 4
COVER
BODY and GENERATOR
_.._-.-..-
. ...“. “..“..~“““m.*.,
Dmwiption
3zf. ,
I
42 I BOLT and WASHER
ASSEMBLY
I
42 i BOLT and WASHER
ASSEMBLY
43 ’ BOLT and WASHER
ASSEMBLY
44 MOUNT (B), complete
45 I SCREW and WASHER
ASSEMBLY
50! ACCESSORY TOOL KIT
50 ; ACCESSORY TOOL KIT
51 : EARTH WIRE, complete
51 j EARTH WIRE, complete
51 EARTH WIRE, complete
52 BOLT
53 SCREW, pan head
54 CROWN NUT
When
ordering
pm-t8 : Always
give
Part Numbor
Q’ty
0011406120
4
001 1306120
4
Execution
Description
ig.
I
I
001 1505100 4
i
j
358 90301 10 1
s58 35101 31 1
the Model.
Specification
and Snial
Numkr
- 13 -
of Gmratw.
Pwt
Number
o’ty
PAR
__“___....,
Exocutkn
Fig. 5-l
CRANKCASE
(with OIL SENSOR)
ENGl INE PARTS
38
2
3/8
'
Part Number
* 1
CRANKCASE,
complete
Includes items 2 thru 7
2 VALVE GUIDE, over size
3 STUD
4 STUD
5, DOWEL PIN
6: BALL BEARING (BB-6203)
7 I PLUG, rubber
8 1 OIL GAUGE
20: SPARK PRUG
1 (NGK-BMR IA)
21 TAPPET COVER, complete
22i RUBBER PIPE
i
(8exllox46mm)
22; RUBBER PIPE
(8tixllox46mm)
23 GASKET, tappet cover
24) BREATHER
PLATE,
! complete
25, GASKET, breather plate
26 FLANGE BOLT
27 GASKET, insulator
28 / INSULATOR
29’ GASKET 2, insulator
30 NUT
30 FLANGE NUT
31 ] SPRING WASHER
32 1 GASKET, complete
muffler cover
33’ OIL SENSOR, complete
34, SENSOR RETAINER
35 CONTROLLER
UNIT
36, I BRACKET, complete
230 14262 03 2
;0105960166
2
9! GASKET
~10 1 M~~p~eEIRING
COVER,
Includes items 11 thru 14
~10 MAIN BEARING COVER,
: complete
12 1 BALL BEARING (BB-6004)
13 OIL SEAL
(TB-206 x326 x6mm 1
14 j DOWEL PIN
15! GASKET, bearing cover
16 ! BOLT and WASHER
17,I CYLINDER
HEADASSEMBLY
18 GASKET,
I
19 FLANGE
When
ordering
complete,
BOLT
parts:
Always
head
give
011 00600 90: 7
the Model, Specification
end Serial
Numbor
- 14 -
of Generator.
0
0650140366,l
(
I
‘230 14301 01 1 !
I 065 lo8ocloo 1
8
230 14401 01’ 1
2301600703,
1
t
236 35902 03 1
002 17080 00 2
0023606060 2
I
‘230 76301 11’ 1 / /
2397590103.1 I
1 !m
Fig. 5-1
CRANKCASE
(with
OIL SENSOR)
38
ENGINE PARTS
is
Description
37 1 BOLT and WASHER
I
ASSEMBLY
35 ! SCREW and WASHER
ASSEMBLY
40 SCREW and WASHER
ASSEMBLY
41 CLAMP
I i GASKET SET
, Includes items 9,15,18,23,
!
25,27,29,32 Muffler-12
s and Air Cleaner-7
joor ii061 20 2
)
I
II
0043505100
2
226 75101 03 1 i
23owoo2 07 1 j
I
/
I
i
z;
gj&
5mvialtsm
~2”
andEnginm5.20
cmlkms
When ordering
2.60
4.30
cornya
pwts:
Always
Crsnkems Msrinp snd Oil sat
43
Z~~~ndOil9d
2&O
give the Mod4LSpocifioation
and Se&l
cvliihmdwHNlonkst
Tswmcourorkcklna
vchmyaa
Number
- 15 -
of Ganrator.
1.40
:2
PartNumbor 0’
EXOCUtiOll
CRANKCASE
Fig. 5-2
ENGINE PARTS
. . ..-.“.*-.~s-”
Ref
NO.
Description
Part Numbor
. . ..I
ffty
Execution
.**.-.“.....*l)--
iif
R
* 1, CRANKCASE,
corn lete
Includes items 2 t ru 7
* 1 ! CRANKCASE,
complete
2 1 VALVE GUIDE, over size
3 STUD
4i STUD
5 i DOWEL PIN
6‘ BALL
BEARING
9! MAIN
GASKETBEARING
*lOI
I
230 63601 031 1
19 FLANGE
BOLT
20 SPARK PLUG
(NGK-BMR 4A)
21, TAPPET COVER, complete
221 RUBBER PIPE
(8$xllex48mm)
22’ RUBBER PIPE
(8oxlltix46mm)
23 GASKET, tappet cover
24 ’ BRE&H&R
PLATE,
060 02691 661 1
0440200070i 1
25 1 GASKET, breather plate
26’ FLANGE BOLT
27 1 GASKET, insulator
28 ! INSULATOR
29 ! GASKET 2, insulator
30 NUT
36’ FLANGE NUT
(656203)
87 j OIL
PLUG,GAUGE
rubber
;
lo21 31669 1oi 1 !
COVER,
complete
Includes items 11 thru 14
*lOj MAIN BEARING COVER,
: complete
12 i BALL BEARING (BB-6004)
13 ( OIL SEAL
i (T52O@x32tix6mm)
141 DOWEL PIN
15 ! GASKET, bearing cover
16) BOLT and WASHER
ASSEMBLY
17; CYLINDER
HEAD
18 ! GASKET, complete, head
1
Cmnksm
When ordering
and Engine
comdsts
harts:
Always
‘031 00600 10 2
230 16001 03 1
9011306250 5
32 i\ SPRING
31
GASKET, WASHER
complete,
muffler cover
*
GASKET SET
Includes items 9, 15,18,23,
25,27,29,32, Muffler-12
and Air Cleaner-7
i
Xg
O&~w~Msnd
4.30
lkinbaulnpcommdOilul
giva
tha Mod4
Part Numbu
Wry
Execution
011w6OO90 7
085 01403 80 1
230 14301 01 1
’
085 10860 00 1
I
Oil sssl
Specification
4.60
~~
and Sorial
cyrlhmdornsse~sl
;zmyu-lnp
Number
- 16 -
of Generator.
239 35202 01 1 ’
i
I
F.R.T.
&miohsm
grhmrhm ~7
,
Description
.
. ..C.
:g
2.10
Fig. 6
CRANKSHAFT, PISTON and CAMSHAFT
ENGINE PARTS
. . ..-.-..-.
Rot
No.
Description
* 1 ! CRANKSHAFT,
complete
Includes item 2
Part Numbor
O’ty
2302030101)
1
1
1
1
1
Executton
SPACER t=O.8
SPACER t=l.O 1 ;;t:;;
SPACER t=1.2
WOODRUFF KEY
023
023
023
005
5
CAMSHAFT
230 31801 03i 1
'
complete
* 6 : GOVERNOR
GEAR,
; Includes items 7 and 8
lo! GOVERNOR SLEEVE
230 45003 01; 1
;
i205 41901 03j 1
I
SET (STD.)
11 1; PISTON RING SET,
over size 0.25 mm
11 PISTON RING SET,
over size 0.50 mm
12 ! PISTON (STD.)
12 PISTON, over size 0.25 mm
12 PISTON, over size 0.50 mm
13 PISTON PIN
14 CLIP
*15 CONNECTING ASSEM
ROD SLY
230 23562
23501 07,
071 1 ;
1230
i
'2302350307
1
!
2302340103:
2302340203i
2302340303;
2302330103;
io66 51100 10;
2302250100~1
1 !
1 i
1
1
2 I
/
1
I
1
Includes items 16 and 17
ROD LOCK WASHER
CONNECTING
ROD BOLT
F R.T.
4.10
!%tviaimm
c=zc=
l?emecz~rcd
When ordrrlng
fZ
parts;
Alwaya
Description
g:
18
31
3
3
4
16
17
02001 00
02001 10
0200120
32042 01
. . . . W.-m-.-”
7 ---...-,
INTAKE
O’tv
'2303350103
230 33601 03 21 ;i
230 33701 03 2 1
230 33301 03 2 1
I
I
/
II
I
i
230 23201 03 1
230 23061 03 2
Fiaton
Fistan ring
Pi
pin
give the Model. Specification
i:
/
:?t
GO
and Sorial
Exocutioa
230 33461 03 1
VALVE
20
19 VALVE
EXHAUST SPRING
VALVE
21 SPRING RETAINER
22 TAPPET
1
1
i
;
Part Nombar
I
WWS
Valw sprihg or Swing npimr
-hPPmclrma
Number
- 17 -
of Oonorator.
oomnrlod-~
:z
1.80
2.50
.. . . .
'
Fig. 7
GOVERNOR
ENGINE PARTS
18
,
1
GOVERNOR
complete
LEVER,
2394239101
1 ’
21 NUT
018 606MI 20 1
ASSEMBLY
3 i BOLT and WASHER
0911498256
45,
6;
7:
81
230 42201 031 1
6031365600’2
239 42701 01 1 :
2394280101.
236 42502 01 j l!1
GOVERNOR SHAFT
CLIP
GOVERNOR ROD
ROD SPRING SPRING
GtzI’k;tR
8
G;;;kNHtR
9
CONTROL
SPRING
BRACKET
ASSEMBLY
NUT,
1Oj A;Ji;;;lG
11 i A&JXST;;G
12
SCREW,
CLIP
1
1
1 I
23042563Oli
1
12364690160
11
I
~23049txIl 011 1
:
!
068 50300 lOi 1
~2394960301’2
14!
15! SCREW
16 1 FLANGE
BOLT
004 31941
31642 60!
00 1 /
011 066w 20! 2
I
I
parts:
Alwsys
giw
the Model,
I
Ii
I
-
(
i
I
1
1
9
1
i
I
I
and Serial
Numbor
- 18 -
of Generator.
1
I
I
iI
Specification
1
!
!
adjuster
When ordering
I
I
230 49902 01 1 f
13 SPRING,
I
I
!
ii i1
I
Fig.8
MUFFLER and FRONT HOUSING
ENGINE PARTS
Intomhmgeabilicy
Rof
Intuc
Description
YO.
Description
I
11 FRONT HOUSING
2i CENTER BAFFLE
21 CENTER
31 HEAD COVER UNIT
31 HEAD COVER UNIT
3 1 HEAD COVER, complete
3 ( HEAD COVER, ASSEMBLY
41 CYLINDER
BAFFLE
4! CYLINDER
BAFFLE,
I complete
4; CYLINDER
BAFFLE,
complete
5: SCREW and WASHER
I
6; BOLT and WASHER
10; MUFFLER,
10 MUFFLER,
COVER
MkF;ptEz
1,
COVER 1
ASSEMBLY
complete
complete
I
/Wl 66065 50:
~00320060wll:
1230 34211 11;
I
i
j230 34211 WI
i
!
/2303050121~
‘230 30501 111
j
I
sowi
itsm
Ignit’mn coil
MUHIW and elm arbon
nrd sousr l d Cvlindu baffle
GASKET,
SCREW
NUT
FLANGE
TAPPING
GROMMET
IGNITION
18 1 IGNITION
19: BOLT and
When
ordwing
parts:
Always
1 ;
1 ’
j
;
/
20 !
20’
21 i
221
221
23/
23;
Ql
1 3
1
ii
1 , I
1 2
II
j
Mufflsr cowr 1
MufflW 2
Front hcusiw md
CInnr kffle
give the Model, Specification
i
0.40
0.20
150
and Soriml Number
- 19 -
COVER
‘230 35201 01’
004 31050 80
00219030w;2~
011 00600 801
015 20500
1 i
4 /
of Gmeretor.
2.
complete, exhaust
BOLT
SCREW
COIL, complete
COIL, complete
WASHER
ASSEMBLY
CLAMP
CLAMP
FLANGE BOLT
PLUG TERMINAL
PLUG TERMINAL
SPARK PLUG CAP
SPARK PLUG CAP
F.R.T.
8%
Ok0
I
rmplete
. . .
MUFFLER,
complete
M&JF;p;El
COVER 2,
WASHER
9j MUFFLER
, complete
9/ MUFFLER
I
M WrF;E2
AssEMBLy
loo1
lm25oi4!
781j SPRING
BOLT
Execution
Part Number
1 1
7 i
I 230 70301
75501 231
llj 1 1m
1oi
.X
214 79002 011 1
226 75101 031 1
r0ii 00600201I i
065 50001 001 1 kl
0655000080~ 1 p
Fig.8
MUFFLER and FRONT HOUSING
ENGINE PARTS
RI If
NO
.A.
Description
I
Part Numkr
I
24 1 CLAMP
25 i SP;;p:e;R
R ESTER,
I For U.S. A.
25 1 SPARK ARRESTER,
! complete
20 1 TAPPING SCREW
For U.S. A.
I
I
I
I
I
1230 76701 08’ 2 I
2303650111
1
I
I
I
X
230 a501 01 1
015 2mKJ 20 3
i
I
I
I
ordering
pat%:
Always
give the Modal, Spooifioation
I
I
II
II
I
i 1
I
’
i
I
/
I
’I
I
1028180-
j
When
1
I
and Serial
Number
- 20 -
of Generator.
Fig.9
CARBURETOR and AIR CLEANER
ENGINE PARTS
Y
8
MBER
Includ=
BODY
items 18 thru 18
207 62345 08 1
5i CLEANER
ELEMENT
106 52422 08 1
26
Service item
clamshmma
Air drnr
mm@sts
Wm ait clems?
When
ordering
parts:
F.R.T.
0.20
0.33
OAO
Always
cm+
md Rskino
Ml-f--
give the Mod&Specification
RETURN
yz
0.30
and Serial Numbor
- 21 -
of Ganarator.
SPRING
Fig. 9
CARBURETOR and AIR CLEANER
ENGINE PARTS
I.._.
Raf
No.
28
Description
Part Numbr
Q’ty
1088233308
31 SPRING
32 RUBBER PIPE
32 RUBBER PIPE
(49 x7$ x36Omm)
32 RUBBER PIPE
(49 x79 x35Omm)
33 RUBBER PIPE
33 RUBBER PIPE
(59 X89 x275mm)
33 ’ RUBBER PIPE
(4Cx76x265mm)
34 GROMMET, air cleaner
35 SCREW
35 SCREW
36 1 BRACKET
37 ’ SCREW and WASHER
ASSEMBLY
2% 62448 Is8 1
230 68505 13 1
0851450000
1
When
ordering
porn:
:o”
Always
Ihcription
k!
Pan Numbor
O’ty
giva
I
1
I
I
230
004
004
230
109
36301 03
31050 80
31051 00
02571 08
62368 03
AdiMthe ModeLSpecification
1
1
1
1
1
I
105150%
1051509-
I
I
0.50
Ei
and Sorial
Number
- 22 -
of
GOMratOr.
. . . .
Exooutioj
i
-a mm =&=&&
0.20
cNsnsr*rmnN
t%&waraldR
Air drm comolror
Clan air claws
Execution
“.....~-”
230 62530 08 1
SHhA,Fo;,+SSEM BLY,
30 SCREW
I
. . . . v.
“.s-#--“....,
Fig. 10
RECOIL STARTER
ENGINE PARTS
Intuc~angrbility
Rat
No.
* 1
2I
3:
* 4j
;
6:
7j
8
9,
10;
11
12
13
-
Description
Part Numbor
STARTER
ASSEMBLY
Includes items 2 thru 11
SPIRAL SPRING
REEL
ROPE ASSEMBLY
Includes item 5
RATCHET
RETURN SPRING
FRICTION SPRING
FRICTION PLATE
HEXAGON BOLT
STARTING
PULLEY
FLANGE BOLT
LABEL, start
For FRANCE
~2305030199
G’ty
Intmfiangaabllftr
Execution
Dsacription
E:
I
RECOIL
1
!
‘230 59116 06 1
230 50120 96 1
236 50108 08 1
1230 50128 06/ 1
;230 50135 081 I
~2305013108 1
I
1230 50140 98’ 1
j230 50150 08 1
1230 50146 08 1
I011 w600 20 3
F R.1.
0.60
sswkshsm
RsmilNsrtw
I
Whan ordering
parts:
Always
give the Modal, Specification
and Sorial
Number
- 23 -
of Gonerotor.
Part Numbor
O’ty
Exacution
aFUJI HEAVY
INDUSTRIES
LTD.
-
INDUSTRIAL PRODUCTS DIV.
2ND Subaru Bldg.
l-1, Choume, Miyahara-cho,
Omiya-shi, Saitama 330-0038, Japan
PliONE ; (Omiya 48) 653-5811
FACSIMILE ; (Omiya 48) 653-5691