k c5 mumCD -PARTS CATALOG I Generator I 1 Model @FUJIHEAVY INDUSTRIES LTD. ISSUE EMD-GPO358 - HOW TO USE THIS PARTS CATALOG THE MODEL, SPECIFICATION, OF THE GENERATOR SPECIFICATION NUMBER AND SERIAL NUMBER MUST BE GIVEN WHEN ORDERING PARTS Specification and specification number are shown on the nameplate located on the rear cover. WRITE DOWN THE MODEL, SPECIFICATION, SPECIFICATION NUMBER AND SERIAL NUMBER IN THE SPACES PROVIDED BELOW SO THAT IT WILL BE AVAILABLE TO YOU WHEN ORDERING PARTS. AC VOLTAGE =V SPEC. NO. I The serial number is stamped on the crankcaseat the opposite side of the carburetor. SERIAL NUMBER SERIAL NUMBER (-1019997) HOW TO READ THIS PARTS CATALOG 1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly. Example: If the reference number is marked with an asterisk and the description of the part states that certain items are included, this means that those included items cannot be ordered separately and must be purchased as a complete assembly. 2. Description of interchangeability and execution columns Example: Interchangeability column Example: Execution column 1 2 1 Items interchangeable between the new and old parts Items not interchangeable between the new and old parts -Y Items conditionally interchangeable between 1 the new and old parts which are subject to J the description in the execution column. For use for Serial No. up to 010000. Serial No. For use for Serial No. from 01000 1. Example: ,-Interchangeable -r I Part Number Part B 1 0 Part A Execution Explanation 020000- ’ This indicates that Apart changed to B-part for generators with serial I numbers from 2OfMO.and that they are interchangeable. Part B 1 21 andthat they are interchangeable. Also, B-part OlBoOO- , numbers from 1!5CKMI, Part A -3 ! changed to C-part for generators with serial numbers from 2BOW and Pan C 02OooO- L [ 020000- Part A 1 Part B ! I I I PartB i-l ! J’ Part A This indicates that A-part hanged to B-part for generators with serial 1 that they are intercbmguble. 1 This indicates that A-part is a new part for generators with serial numbers 1 from 2OOW. : -03OOoO This indicates that B-part is no longer available for generators with serial I I I numbers from 3WBl. I 020000-i This indicates that A-part changed to B-part for generators with aerial i numbers from 20000, and that they are conditionally intercha~e (see NOTE described at the endof the section). 3. The contents of this parts catalog are subject to revision without notice. TO INSURE PROMPT AND ACCURATE INFORMATION SERVICE, THE FOLLOWING MUST ALSO BE GIVEN. 1. State exactly the quantity of each part and its part number. 2. Clearly state whether parts are to be shipped by express, freight or parcel post. 3. State the exact mailing address. CONTENTS BODY and GENERATOR PARTS ................................................................................. Fig. 1 FUEL TANK Fig. 2-1 CONTROL PANEL ........................................................................... Fig. 2-2 CONTROL PANEL (SPECIAL Fig. 3 GENERATOR Fig. 4 COVER ENGINE RECEPTACLE ) ................................. ................................................................................. .......................................................................................... 1 3 6 10 11 PARTS Fig. 5-l CRANKCASE (with OIL SENSOR ) Fig. 5-2 CRANKCASE Fig. 6 CRANKSHAFT, Fig. 7 GOVERNOR Fig. 8 MUFFLER Fig. 9 CARBURETOR and AIR CLEANER Fig. 10 RECOIL STARTER ................................................ ................................................................................. PISTON and CAMSHAFT ....................................... 14 16 17 ................................................................................. 18 and FRONT HOUSING ................................................... 19 ................................................ 21 ........................................................................ 23 Fig. 1 FUEL TANK BODY and GENERATOR . . . . --..-.lv-Raf Description No. Part Nambw Qty ... . . . ..“.-.-.... I Execution Description $f Pm Numbw a’ty I * 1 FUEL TANK, complete Includes items 2 and 3 (Color: WHITE) * 1 FUEL TANK, complete * 1 I FUEL TANK, complete * 11 FUEL TANK, complete * 1 ( FUEL TANK, complete includes Items 2 and 3 j (Color: BLACK) * 1 i FUEL TANK, complets * 1 i FUEL TANK, complete * 1 1 FUEL TANK, complete * 1 FUEL TANK, complete Includes items 2 and 3 (Color: WHITE) For FLANCE * 1 / FUEL TANK, complete + 1 ! FUEL TANK, complete * 1 / FUEL TANK, complete Includes items 2 and 3 i (Color: BLACK) For FRANCE l 1 i FUEL TANK, complete * 1 ! FUEL TANK, complete * 1 ’ FUEL TANK, complete Includes items 2 and 3 (Color: WHITE) For CHINA Sarvkelam Fuel mnk interim or Frvl tank * 1 FUEL TANK, complete 358 66136 01 includes items 2 and 3 (Color: BLACK) For CHINA 2 FELT, tank j3596549113 2 FELT, tank 3566549163 3 LABEL, caution 9732001839 3 LABEL, caution 9732962339 3 LABEL, caution 673 20026 62 For FRANCE 3 LABEL, caution 3 LABEL, caution 073 20029 00 For CHINA 6; “0” RING, tank 7 1 HANDLE, complete 358 65101 21 7 ! HANDLE, complete 8 I BOLT, tank 3586536211 8 I BOLT, tank 3586539201 8’ BOLT, tank 9 BREATHER PIPE 91 RUBBER PIPE 10 1 HANDLE COVER *ll j FUEL STRAINER ASSEMBLY 1 Includes items 12 and 13 *ll ( FUEL STRAINER ASSEMBLY I 1 358 69193 51 1 - I 358 66103 31 1 368 66105 71 1 ;3!i8 60108 71 1 ’ I ! I Hmdla 020 8Z EZ,“&r”” When ordaring FR.T. 0.50 358 60103 71 1 pnm: Always give the Model, Specification and Sorial Numbw -1- PARTS of Generator. 1 1 1 1 1 1 1 1 2 2 Exncutlcr Fig. 1 BODY and GENERATOR . Ref No. Description 12: JOINT Pert Number PACKING 0642004636 . . . -.“..-..“-sr..m., 0’ 151 GASKET, fiber 16; RUBBER PIPE (4.59 x96 x220mm) 17 I HOSE CLAMP 18 j RUBBER PIPE 1 (4.5d x9dx4OOmm) 19 1 FUEL FILTER 20 I FUEL TANK CAP, complete 20 FUEL TANK CAP,complete 21 I FUEL FILTER, complete 21 ! FUEL FILTER 22 ! LABEL, oil caution , For CHINA 1003 71060 00 2 ‘085 14500 00 1 --.- .-... When ordering Always 0.50 0.80 0.30 I I 4 1 043 04300 41 1 043 04309 40 1 give Handle the Mod& 0.20 Specification Pm ! .. or Fuel tmk ports: Description PO! 1 0642094791 11 004 31061 064 20047 40 90 21 J; 0561080020 0851450000 ..,.-“..-*1-““.. Execution 13 j SCREW 131 SCREW 141 Fuel tank interior FueI nrains Fuel pipr FUEL TANK PARTS end Serial Number -2- of Generetor. Numbnr O’ty Exocutio Fig. 2-1 CONTROL PANEL BODY and GENERATOR InterqknGoabitiQ IntercJmngr#lity Ret No. Description Part Numbor Exocuth Vty * 1 CONTROL PANEL, complete Includes items 1 thru 51 (Mark: WI 358 40601 11 1 - * 1 CONTROL 356 46662 PANEL, complete * 1 i CONTROL PANEL, complete 1 Includes (Mark: Z)items 1 thru 51 I For OIL SENSOR ! Part Numbor O’ty (Mark: Z) For BOHz-226V For OIL SENSOR + 1 ] CONTROL *PANEL, complete and Includes 65 thru Items 67 1 thru 51 I l i ; i !i Execution For 56Hz-220V For OIL SENSOR For CHINA 1 / PANEL 1 1 PANEL 1 I PANEL For CHINA 4 \ AC RECEPTACLE (125V-15A) For 1lOV. 126V 4 AC RECEPTACLE C250V-15A) ! For 22OV. 23OV. 240V 6 ’ SCREW and WASHER ASSEMBLY 7 WIRE 3, complete 8 i WIRE 1, complete I 356 46731 11 1 i For 56Hz-226V For CHINA i Description i For 66Hz-220V and 65 thru 67 (Mark: WI hrv50H2-llOV, MHz-110V $! * 1 CONTROL PANEL, complete 358 46762 11 1 Includes items 1 thru 51 and 65 thru 67 (Mark : Y 1 For 56Hz-22llV, 236V. 246V ’ For OIL SENSOR * 1 CONTROL PANEL, complete 356 46766 11 1 I and Includes 65 thru items67 1 thru 51 356 46666 11 1 ’ PARTS 3564666618 3584o60008 35840603m 1 1 1 356 46610 65 1 356 46611 68 1 j1357625108 1 I 3584068408 ,35S4068203 2 1 1 Fig. 2-l BODY and GENERATOR CONTROL PANEL PARTS I WITH CC SENSOR . ..__.-.. - ..__ - -...., . .._-. _.._..__ - _..._, ROf No. I Description 9, WIRE 4, complete ~12 TERMINAL BOLT Includes items 13 thru 16 (Color: BLACK) ~17 TERMINAL BOLT Includes items 14 thru 16 ! and 18 (Color: RED) 19. WIRE 12, complete 19 WIRE 5, complete I 21 ’ CIRCUIT BREAKER (lOA) 22 i CIRCUIT BREAKER (5A) 1 brV5OHz-1lOV. 6OHz-1lOV Part Numbu QVy 35s4m3508 3554060608 1 1 35s4m708 1 3654066608 1 1 Exocutkn PDRI: Alwws 36; ; 361 I l give she Model, Spscificatlon and Serial Description ’ 31 f 32 i 33: 34’ 35j 37 CLAMP FREQUENCY METER TAPPING SCREW SOCKET LAMP CAP (Color: GREEN) CAP (Color: BLACK) CAP (Color: CLEAR) For OIL SENSOR KNOB COVER WASHER WASHER CLIP PIN LEVER WIRE BAND WIRE BAND For OIL SENSOR *50/ WIRE HARNESS Includes item 51 51; CONNECTOR j Put Numbu O’tv’ Execution 3564055608 1 3564m606 1 356 40061 96 2 I 431 44’ 45; 45: 46! 47i 481 49’ 49: 22 1 Cl~~rU~~H~R~~K~~~2iq50Av) . 22 1 CIRCUIT BREAkER ;3.15A) For 80Hz-22OV 231 SPRING 241 CAP 25 ; CLAMP 26’ TAPPING SCREW 26: TAPPING SCREW For OIL SENSOR I, 27 1 TAPPING SCREW l35640669& 30. MICRO SWITCH p564064306( 1’ I:i I I t I I I - .~~.~~~ cm- When ordering E I I Number -4- of Generotor. Fig. 2- 1 CONTROL PANEL BODY and GENERATOR . . . . -.-,.-..~w Ret Deecription No. POK wunrkr 52 i; LABEL 52 LABEL ( 5OHz-11OV) (50Hr-22OV) 3569530703 3589530803 1 1 52, I LABEL 52 i LABEL (5OHz-23OV) ( 5OHz-24OV) 3569530903 3589531003 1 1 52 ! 52 / 52 ’ ~55 / LABEL (5OHz-1lOV) LABEL ( 60Hz-12OV) LABEL (5OHz-22OV) CHOKE WIRE complete Includes itelT; 55 55 1 SCREW 35845150051 57 ! CLAMP 356 41150 (#1 1 65 ,I WIRE HARNESS, lncludea items 66complete thru 67 For OIL SENSOR 66 i L. E. D. 67; CONNECTOR II I ordering pane; Execution . ..w I i 3559531203 1 356 9631303 1 z I z: ii Deecription e : 1 I i I 35S 41130 OS, 1 I 355 41131 08 1 s smlaltem Fmnt-0rCemreI~ p=b=d=h When ..,., cvty 8Gi 0.60 Always ?!iZ22Srd-AcorcccImuh- Ei give the Model, Specification and Soriot Fnvpunwccwket win-ndbr*aor Number -5- of Generator. :s cm PARTS Isma . 7-b Part Noaber Qty 1 Exoclltb Fig. 2-2 BODY and GENERATOR CONTROL PANEL (SPECIAL RECEPTACLE > PARTS 27- . .._ Ref Par: Numbw Description NO. CTtJ 1 Execution Part Number Description E! CONTROL PANEL, complete ,356 40665 11 1 Includes items 1 thru 51 For 5OHz-226V, 236V, 240V I For GERMANY * 1 i For 56H~-23OV. 246V For AUSTRALIA * 1 1i CONTROL PANEL1 ihru complete Includes items 51 For 56Hz-22OV. 236V. 246V For ENGLAND (BF) * 1 1 CONTROL PANEL complete I Includes items 1 t’hru 51 For 56Hz-220V I For SWITZERLAND * 1 CONTROL PANEL, complete items 1 thru 51 I Includes For 5OHt-22OV 1 For FRANCE * 1 1 CONTROL PANEL, complete i Includes items 1 thru 51 For 56Hz-11OV I For ENGLAND (884343) * 1 i CONTROL PANEL, complete 18 Includes items 1 thru 51 i and 65 thru 67 For 50Hz-22OV, 236V, 240V For OIL SENSOR For GERMANY i i For 56Hz-226V. 23CJV.246V For OIL SENSOR For ENGLAND (BF) 1356 40823 11 1 1 i I I I 46618 11 j 1 I/ , ! I i )356 40620 III 1 fI i3!33 For SWITZERLAND ] 1356 46629 1 I Includes items 1 thru 51 and 65 thru 67 For 5OHt-110V 356 40765 ! i I I For 5OHz-220V For OIL SENSOR For FRANCE I I 1 G’ty -.-..- _.__ -- _.._. Execution Fig. 2-2 CONTROL PANEL (SPECIAL RECEPTACLE) BODY and GENERATOR piiziq PARTS pGiGE7 47 i 2 ENGLAND (BF: maa.1. Ret No. Description Part Numbar G’ty . ..“.“.*-...“-” ‘..m.Y-un..7 Exeoutbn Description 2:: 6 6 For 6 AUSTRALIA 6 For 4 AC RECEPTACLE For AUSTRALIA 4 ’ AC RECEPTACLE For ENGLAND (BF) 4! AC RECEPTACLE For SWITZERLAND 4 AC RECEPTACLE For FRANCE 7 When ordering ports): SCREW For AUSTRALIA BLACK) (Color: RED) 19 WIRE 12, complete Foal&htht ts OA30 Always GERMANY, (Color: 5: BRACKET For AUSTRALIA ~lsr mm hcmwwrcrccn~mn~ Engim wr4wd mlth AC- SCREW For GERMANY SCREW For AUSTRALIA SCREW For ENGLAND SWITZERLAND SCREW For FRANCE give adscekm AcaoccimlitbrrLr the Model, Specification or :s and Serial F-ocwim Wb?-MdCOmnOr Number -7- of Generator. (BF), FRANCE Part Numbar G’ty 3564067506 2 3564066008 4 3564066606 4 . . . . . Exocutlm Fig. 2-2 BODY and GENERATOR CONTROL PANEL (SPECIAL RECEPTACLE) PARTS . Ref No. Deecription Deecription WIRE 201 mlWIRE For 6, complete 11 corn lete S$lTZEkLAND 21 CIRCUIT BREAKER (10A 1 CIRCUIT BREAKER 22i For 5OHz-220V, 23OV,(2.5A) 240V SPRING CAP CLAMP TAPPING SCREW TAPPING SCREW For OIL SENSOR TAPPING SCREW MICRO SWITCH CLAMP FREQUENCY METER TAPPING SCREW SOCKET LAMP CAP (Color: GREEN) CAP (Color: BLACK) 381 CAP 1 (Color: CLEAR) For OIL SENSOR Enpim ODatml w&d! AC- ordering paru; I 43 /36640669 ‘356 46643 35646656 I 35840606 I 35840661 ‘356 40640 356 46641 35649651 ‘356 4mo i358 41’33 KNOB COVER WASHER WASHER CLIP PIN LEVER WIRE BAND WIRE BAND For OIL SENSOR WIRE HARNESS Includes item 51 WIRE HARNESS Includes item 51 For SWITZERLAND CONNECTOR LABEL ( 50Hz-220V > LABEL ( 5OH2-236V 1 LABEL ( 56H2-240V 1 LABEL ( SOHz-CA22OV 1 CHOKE WIRE, complete Includes item 56 SCREW CLAMP a Bm!e.!m FlWlltcOnrOrCOMOlpnr( Wh.n i36640667 35640678 I (356 40630 356 40834 I ‘356 46652 3564cM9 ,356 49655 I 015 oo400 ‘015 oo400 %J 7ii2i%zd-w O.Ul 060 AcwocehNitm Always give the Modil, Specitioetion and Serial LT”” WinhWNRMdCO- Number -8- of Generator. Part Numkr 356 4664466 . ..-.“..“..--“” O’ty/ I!: 1 . . . I_ Exocutios I im i356 iP 1356 1356 i564065706 II 056 3oooom2(! I,056 3066020]3 I I $6 46626C8ll’ 1 356 4062708,l ’ ! ib 21021 66 1356 g&l3 gi 1356 1356 1356 i ’ ! ; j 1 : ’ Fig. 2-2 CONTROL PANEL (SPECIAL RECEPTACLE > BODY and GENERATOR pziiiiq PARTS jTZiiG2 47 ! EN’XAND (BF: I ENGLAND ms43433 7 6 i c , .--_-_ ,---Ls.¶& . ..-. L-----L*m*-_ ,“xero”.“@eeDn~ry Ref No. Description Part Numbar Q’ty Execution Deecription paf, Part Number -..-.._- O’tv Exocutlof I 65. WIRE HARNESS, complete Includes items 66 and 67 For OIL SENSOR 66; L.E.D. 67; CONNECTOR ,356 41136 06 1 I ‘356 41131 08 1 r358 41132 08 1 Ii ! I ! i I 1 1 I I I i I i 11 I I I i I I I I I I I I ! I I i i i I 1 , i wmwq Fig. 3 BOOY and GENERATOR GENERATOR PARTS Intmh-abllltv __.__._.. - ..__ __~~..~ Description E! b1 Part Number ROTOR, complete Includes item 2 BALL BEARING STATOR, complete Includes items 4 thru 22 2 c3 G’ty Exocutlon Interchanaeabiliw ,- 358 21163 01 1 358 21015 08l 1 358 2125101 1 I i I STATOR, complete 1 Includes items 4 thru 22 I For 6QHz-120V b 3 !( STATOR, Includes complete items 4 thru 22 For 60Hz-226V 5 i CONDENSER 0 1 SCREW and WASHER ASSEMBLY 7 ! RECTIFIER, complete 7 ! RECTIFIER 9 I CLAMP 9’ CLAMP krvlce Itwn -u’c-d ziEzE2lZF When ordering parts: EEz& Enpinc 5% Irn Always 1 Oli 1358 22351 Racrbdbmic# f!tssz- give the Modal, Specification Execution 110 70152 08 3 I i jI I I ! l3582265101/ G’ty 210 70756 65 1 1! I ji 35822251011 11 i 13 i STATOR, complete Includes items 4 thru 22 For 6QHz-11OV Part Numbar 10 SCREW and WASHER ASSEMBLY 11, CONNECTOR 181 THROUGH BOLT 191 SPRING WASHER 261 WASHER 211 BOLT 221 SPRING WASHER 231 WIRE BAND 1 Includes items 4 thru 22 For 5QHz-220V c 3 ’ STATOR, complete I Includes items 4 thru 22 For 50H&?3ClV, 24QV Description z 1 i I i 1 1.m 2 and Serial fhwii Number - 10 - c.3D of Generator. j I . Fig. 4 COVER BODY and GENERATOR I I PAR TS Intore Rat YO. Deecription i Part Nucnkr 1 1 ! FRONT COVER, complete Includes item 2 (Color: WHITE) r 1 I FRONT COVER, complete b 1 FRONT COVER, complete Includes item 2 (Color: BLACK) L 1 FRONT COVER, complete I 2 ; LABEL, trade mark 3 / LABEL, DC caution 3 LABEL, DC caution , For CHINA 6 j REAR COVER, complete , (Color: WHITE) 6 ’ REAR COVER, complete 6 ) REAR COVER, complete 6 ; REAR COVER, complete 1 For FRANCE 6 REAR COVER, complete (Color: BLACK) 6 i REAR COVER, complete 6 ’ REAR COVER, complete 6 ’ REAR COVER, complete , For FRANCE 15 1 PLUG COVER 16 I COTTER PIN Swuic9itwn ordering parts: Erocution 358 50102 21 358 50102 01 358 50103 21 ‘358 50103 01 358 91702 03I I ,073 20027 10I ! 073 20029 80 II I i3585326131 1 1 1 1 -1003449 -1Qw4Q 1 3585080231 1 i358566Q221 1 1 ,3585060431 I l : 358 53262 31 !3585060531 I z YO. - Always 0.40 E give -plm Engim mount (A) the Model, Specification 0.40 0.50 and Serial Numbor -11 Deecription 17 GROMMET 18 LABEL, spec. For 56Hz-1lOV 18 LABEL, sow. 18 LABEL, spec. For 5CIHz-220V 18 LABEL, spec. 18 LABEL, spec. For 5OHz-23QV 18 LABEL, spec. 18 LABEL, spec. For 5QHz-240V 18 LABEL, spec. 18 ( LABEL, spec. For 6OHz-110V i 18’ LABEL, spec. 18; LABEL, spec. 1 For BOHz-1MV 18’ LABEL, spec. 18 LABEL, spec. I For 60Hz-22QV 18; LABEL, spec. 18 i LABEL, spec. For 5QHz-220V ; For FRANCE 18 i LABEL, spec. F.R.T. From COWIor Control pwl l3p&t” ridt COHT L When a of Generator. - Pan Numbor 024166QO60 1 358 QlQO8 23 1 358 91908 13 1 35891905 23 1 358 91905 13 1 358 91910 23 1 358 91910 13 1 358 91907 23 1 1358 91907 13; 1 p 1 358 QlQOQ13 1 Fig. 4 BODY and GENERATOR COVER PARTS 38 . . . . -.‘..-.~w-%ef YO. Part Numbor Deecription O@ty .._ -. _..- ____ -I . . ..I Execution NT: Description Part Numbu O’ty _.__, ’ Execution I 18 LABEL, spec. For 56Hz-220V For CHINA k20 SIDE COVER (RI, complete 21 thru 25 Includes items (Color: RED)(RI, complete Q9! / SIDE COVER Qfl~ SIDE COVER I 358 51102 21 1 358 51102 11 1 complete 51193 21 1 (Color Includes: YELLOW) items 21 thru 25 ~29 I SIDE COVER (RI, complete ~20 I SIDE Includes COVER items(RI,21 complete thru 25 i1356 , ‘358 51163 11 1 i !356 51104 21! 1 i (RI, 3% 91922 13 1 (Color: RED) For FRANCE SIDE COVER (RI, I complete (Color: YELLOW) Includes items 21 thru 25 For FRANCE 21 ’ LABEL, trade mark 21 II LABEL, trade mark 24’ SPONGE For FRANCE 3 25 I8 SPONGE 4 I 28 ! LABEL, spark arrester ! For U.S. A. I Smvla 1 When item FroncoovrraContrdparmI Rii1aLdtaldecobw RIIoDlm ordering pkts: Always F R.T. . %z :z give MMenlimmwnr IA) the Model.Specificat~on *30 SIDE COVER (L), complete I Includes items 31 thru 35 I (Color: RED) SIDE COVER CL). complete SIDE COVER (L).complete X -1963449 Includes items 31 thru 35 j (Color: YELLOW) 839 SIDE COVER (L),complete *39; SIDE COVER (L). complete Xi 1I Includes Items 31 thru 35 - i -1003449 j (Color: RED) For FRANCE , 1 *39 i SIDE COVER CL), complete 1 I Includes items 31 thru 35 i (Color: YELLOW) I For FRANCE 31 LABEL, trade mark I 31 1 LABEL, trade mark For FRANCE I 32 SPONGE 4 35 SPONGE 3 37 1; FLANGE BOLT FLANGE SCREW BASE PLATE, complete 40 BASE PLATE, complete 49 BASE PLATE, complete 41 MOUNT (A), complete 358 51692 11 1 -100349 J, “o:Z and SOriO Number - 12 - of Generator. -1693449 ‘358 39601 21j 1 , 358 39101 01 i 2 Fig. 4 COVER BODY and GENERATOR _.._-.-..- . ...“. “..“..~“““m.*., Dmwiption 3zf. , I 42 I BOLT and WASHER ASSEMBLY I 42 i BOLT and WASHER ASSEMBLY 43 ’ BOLT and WASHER ASSEMBLY 44 MOUNT (B), complete 45 I SCREW and WASHER ASSEMBLY 50! ACCESSORY TOOL KIT 50 ; ACCESSORY TOOL KIT 51 : EARTH WIRE, complete 51 j EARTH WIRE, complete 51 EARTH WIRE, complete 52 BOLT 53 SCREW, pan head 54 CROWN NUT When ordering pm-t8 : Always give Part Numbor Q’ty 0011406120 4 001 1306120 4 Execution Description ig. I I 001 1505100 4 i j 358 90301 10 1 s58 35101 31 1 the Model. Specification and Snial Numkr - 13 - of Gmratw. Pwt Number o’ty PAR __“___...., Exocutkn Fig. 5-l CRANKCASE (with OIL SENSOR) ENGl INE PARTS 38 2 3/8 ' Part Number * 1 CRANKCASE, complete Includes items 2 thru 7 2 VALVE GUIDE, over size 3 STUD 4 STUD 5, DOWEL PIN 6: BALL BEARING (BB-6203) 7 I PLUG, rubber 8 1 OIL GAUGE 20: SPARK PRUG 1 (NGK-BMR IA) 21 TAPPET COVER, complete 22i RUBBER PIPE i (8exllox46mm) 22; RUBBER PIPE (8tixllox46mm) 23 GASKET, tappet cover 24) BREATHER PLATE, ! complete 25, GASKET, breather plate 26 FLANGE BOLT 27 GASKET, insulator 28 / INSULATOR 29’ GASKET 2, insulator 30 NUT 30 FLANGE NUT 31 ] SPRING WASHER 32 1 GASKET, complete muffler cover 33’ OIL SENSOR, complete 34, SENSOR RETAINER 35 CONTROLLER UNIT 36, I BRACKET, complete 230 14262 03 2 ;0105960166 2 9! GASKET ~10 1 M~~p~eEIRING COVER, Includes items 11 thru 14 ~10 MAIN BEARING COVER, : complete 12 1 BALL BEARING (BB-6004) 13 OIL SEAL (TB-206 x326 x6mm 1 14 j DOWEL PIN 15! GASKET, bearing cover 16 ! BOLT and WASHER 17,I CYLINDER HEADASSEMBLY 18 GASKET, I 19 FLANGE When ordering complete, BOLT parts: Always head give 011 00600 90: 7 the Model, Specification end Serial Numbor - 14 - of Generator. 0 0650140366,l ( I ‘230 14301 01 1 ! I 065 lo8ocloo 1 8 230 14401 01’ 1 2301600703, 1 t 236 35902 03 1 002 17080 00 2 0023606060 2 I ‘230 76301 11’ 1 / / 2397590103.1 I 1 !m Fig. 5-1 CRANKCASE (with OIL SENSOR) 38 ENGINE PARTS is Description 37 1 BOLT and WASHER I ASSEMBLY 35 ! SCREW and WASHER ASSEMBLY 40 SCREW and WASHER ASSEMBLY 41 CLAMP I i GASKET SET , Includes items 9,15,18,23, ! 25,27,29,32 Muffler-12 s and Air Cleaner-7 joor ii061 20 2 ) I II 0043505100 2 226 75101 03 1 i 23owoo2 07 1 j I / I i z; gj& 5mvialtsm ~2” andEnginm5.20 cmlkms When ordering 2.60 4.30 cornya pwts: Always Crsnkems Msrinp snd Oil sat 43 Z~~~ndOil9d 2&O give the Mod4LSpocifioation and Se&l cvliihmdwHNlonkst Tswmcourorkcklna vchmyaa Number - 15 - of Ganrator. 1.40 :2 PartNumbor 0’ EXOCUtiOll CRANKCASE Fig. 5-2 ENGINE PARTS . . ..-.“.*-.~s-” Ref NO. Description Part Numbor . . ..I ffty Execution .**.-.“.....*l)-- iif R * 1, CRANKCASE, corn lete Includes items 2 t ru 7 * 1 ! CRANKCASE, complete 2 1 VALVE GUIDE, over size 3 STUD 4i STUD 5 i DOWEL PIN 6‘ BALL BEARING 9! MAIN GASKETBEARING *lOI I 230 63601 031 1 19 FLANGE BOLT 20 SPARK PLUG (NGK-BMR 4A) 21, TAPPET COVER, complete 221 RUBBER PIPE (8$xllex48mm) 22’ RUBBER PIPE (8oxlltix46mm) 23 GASKET, tappet cover 24 ’ BRE&H&R PLATE, 060 02691 661 1 0440200070i 1 25 1 GASKET, breather plate 26’ FLANGE BOLT 27 1 GASKET, insulator 28 ! INSULATOR 29 ! GASKET 2, insulator 30 NUT 36’ FLANGE NUT (656203) 87 j OIL PLUG,GAUGE rubber ; lo21 31669 1oi 1 ! COVER, complete Includes items 11 thru 14 *lOj MAIN BEARING COVER, : complete 12 i BALL BEARING (BB-6004) 13 ( OIL SEAL i (T52O@x32tix6mm) 141 DOWEL PIN 15 ! GASKET, bearing cover 16) BOLT and WASHER ASSEMBLY 17; CYLINDER HEAD 18 ! GASKET, complete, head 1 Cmnksm When ordering and Engine comdsts harts: Always ‘031 00600 10 2 230 16001 03 1 9011306250 5 32 i\ SPRING 31 GASKET, WASHER complete, muffler cover * GASKET SET Includes items 9, 15,18,23, 25,27,29,32, Muffler-12 and Air Cleaner-7 i Xg O&~w~Msnd 4.30 lkinbaulnpcommdOilul giva tha Mod4 Part Numbu Wry Execution 011w6OO90 7 085 01403 80 1 230 14301 01 1 ’ 085 10860 00 1 I Oil sssl Specification 4.60 ~~ and Sorial cyrlhmdornsse~sl ;zmyu-lnp Number - 16 - of Generator. 239 35202 01 1 ’ i I F.R.T. &miohsm grhmrhm ~7 , Description . . ..C. :g 2.10 Fig. 6 CRANKSHAFT, PISTON and CAMSHAFT ENGINE PARTS . . ..-.-..-. Rot No. Description * 1 ! CRANKSHAFT, complete Includes item 2 Part Numbor O’ty 2302030101) 1 1 1 1 1 Executton SPACER t=O.8 SPACER t=l.O 1 ;;t:;; SPACER t=1.2 WOODRUFF KEY 023 023 023 005 5 CAMSHAFT 230 31801 03i 1 ' complete * 6 : GOVERNOR GEAR, ; Includes items 7 and 8 lo! GOVERNOR SLEEVE 230 45003 01; 1 ; i205 41901 03j 1 I SET (STD.) 11 1; PISTON RING SET, over size 0.25 mm 11 PISTON RING SET, over size 0.50 mm 12 ! PISTON (STD.) 12 PISTON, over size 0.25 mm 12 PISTON, over size 0.50 mm 13 PISTON PIN 14 CLIP *15 CONNECTING ASSEM ROD SLY 230 23562 23501 07, 071 1 ; 1230 i '2302350307 1 ! 2302340103: 2302340203i 2302340303; 2302330103; io66 51100 10; 2302250100~1 1 ! 1 i 1 1 2 I / 1 I 1 Includes items 16 and 17 ROD LOCK WASHER CONNECTING ROD BOLT F R.T. 4.10 !%tviaimm c=zc= l?emecz~rcd When ordrrlng fZ parts; Alwaya Description g: 18 31 3 3 4 16 17 02001 00 02001 10 0200120 32042 01 . . . . W.-m-.-” 7 ---...-, INTAKE O’tv '2303350103 230 33601 03 21 ;i 230 33701 03 2 1 230 33301 03 2 1 I I / II I i 230 23201 03 1 230 23061 03 2 Fiaton Fistan ring Pi pin give the Model. Specification i: / :?t GO and Sorial Exocutioa 230 33461 03 1 VALVE 20 19 VALVE EXHAUST SPRING VALVE 21 SPRING RETAINER 22 TAPPET 1 1 i ; Part Nombar I WWS Valw sprihg or Swing npimr -hPPmclrma Number - 17 - of Oonorator. oomnrlod-~ :z 1.80 2.50 .. . . . ' Fig. 7 GOVERNOR ENGINE PARTS 18 , 1 GOVERNOR complete LEVER, 2394239101 1 ’ 21 NUT 018 606MI 20 1 ASSEMBLY 3 i BOLT and WASHER 0911498256 45, 6; 7: 81 230 42201 031 1 6031365600’2 239 42701 01 1 : 2394280101. 236 42502 01 j l!1 GOVERNOR SHAFT CLIP GOVERNOR ROD ROD SPRING SPRING GtzI’k;tR 8 G;;;kNHtR 9 CONTROL SPRING BRACKET ASSEMBLY NUT, 1Oj A;Ji;;;lG 11 i A&JXST;;G 12 SCREW, CLIP 1 1 1 I 23042563Oli 1 12364690160 11 I ~23049txIl 011 1 : ! 068 50300 lOi 1 ~2394960301’2 14! 15! SCREW 16 1 FLANGE BOLT 004 31941 31642 60! 00 1 / 011 066w 20! 2 I I parts: Alwsys giw the Model, I Ii I - ( i I 1 1 9 1 i I I and Serial Numbor - 18 - of Generator. 1 I I iI Specification 1 ! ! adjuster When ordering I I 230 49902 01 1 f 13 SPRING, I I ! ii i1 I Fig.8 MUFFLER and FRONT HOUSING ENGINE PARTS Intomhmgeabilicy Rof Intuc Description YO. Description I 11 FRONT HOUSING 2i CENTER BAFFLE 21 CENTER 31 HEAD COVER UNIT 31 HEAD COVER UNIT 3 1 HEAD COVER, complete 3 ( HEAD COVER, ASSEMBLY 41 CYLINDER BAFFLE 4! CYLINDER BAFFLE, I complete 4; CYLINDER BAFFLE, complete 5: SCREW and WASHER I 6; BOLT and WASHER 10; MUFFLER, 10 MUFFLER, COVER MkF;ptEz 1, COVER 1 ASSEMBLY complete complete I /Wl 66065 50: ~00320060wll: 1230 34211 11; I i j230 34211 WI i ! /2303050121~ ‘230 30501 111 j I sowi itsm Ignit’mn coil MUHIW and elm arbon nrd sousr l d Cvlindu baffle GASKET, SCREW NUT FLANGE TAPPING GROMMET IGNITION 18 1 IGNITION 19: BOLT and When ordwing parts: Always 1 ; 1 ’ j ; / 20 ! 20’ 21 i 221 221 23/ 23; Ql 1 3 1 ii 1 , I 1 2 II j Mufflsr cowr 1 MufflW 2 Front hcusiw md CInnr kffle give the Model, Specification i 0.40 0.20 150 and Soriml Number - 19 - COVER ‘230 35201 01’ 004 31050 80 00219030w;2~ 011 00600 801 015 20500 1 i 4 / of Gmeretor. 2. complete, exhaust BOLT SCREW COIL, complete COIL, complete WASHER ASSEMBLY CLAMP CLAMP FLANGE BOLT PLUG TERMINAL PLUG TERMINAL SPARK PLUG CAP SPARK PLUG CAP F.R.T. 8% Ok0 I rmplete . . . MUFFLER, complete M&JF;p;El COVER 2, WASHER 9j MUFFLER , complete 9/ MUFFLER I M WrF;E2 AssEMBLy loo1 lm25oi4! 781j SPRING BOLT Execution Part Number 1 1 7 i I 230 70301 75501 231 llj 1 1m 1oi .X 214 79002 011 1 226 75101 031 1 r0ii 00600201I i 065 50001 001 1 kl 0655000080~ 1 p Fig.8 MUFFLER and FRONT HOUSING ENGINE PARTS RI If NO .A. Description I Part Numkr I 24 1 CLAMP 25 i SP;;p:e;R R ESTER, I For U.S. A. 25 1 SPARK ARRESTER, ! complete 20 1 TAPPING SCREW For U.S. A. I I I I I 1230 76701 08’ 2 I 2303650111 1 I I I X 230 a501 01 1 015 2mKJ 20 3 i I I I ordering pat%: Always give the Modal, Spooifioation I I II II I i 1 I ’ i I / I ’I I 1028180- j When 1 I and Serial Number - 20 - of Generator. Fig.9 CARBURETOR and AIR CLEANER ENGINE PARTS Y 8 MBER Includ= BODY items 18 thru 18 207 62345 08 1 5i CLEANER ELEMENT 106 52422 08 1 26 Service item clamshmma Air drnr mm@sts Wm ait clems? When ordering parts: F.R.T. 0.20 0.33 OAO Always cm+ md Rskino Ml-f-- give the Mod&Specification RETURN yz 0.30 and Serial Numbor - 21 - of Ganarator. SPRING Fig. 9 CARBURETOR and AIR CLEANER ENGINE PARTS I.._. Raf No. 28 Description Part Numbr Q’ty 1088233308 31 SPRING 32 RUBBER PIPE 32 RUBBER PIPE (49 x7$ x36Omm) 32 RUBBER PIPE (49 x79 x35Omm) 33 RUBBER PIPE 33 RUBBER PIPE (59 X89 x275mm) 33 ’ RUBBER PIPE (4Cx76x265mm) 34 GROMMET, air cleaner 35 SCREW 35 SCREW 36 1 BRACKET 37 ’ SCREW and WASHER ASSEMBLY 2% 62448 Is8 1 230 68505 13 1 0851450000 1 When ordering porn: :o” Always Ihcription k! Pan Numbor O’ty giva I 1 I I 230 004 004 230 109 36301 03 31050 80 31051 00 02571 08 62368 03 AdiMthe ModeLSpecification 1 1 1 1 1 I 105150% 1051509- I I 0.50 Ei and Sorial Number - 22 - of GOMratOr. . . . . Exooutioj i -a mm =&=&& 0.20 cNsnsr*rmnN t%&waraldR Air drm comolror Clan air claws Execution “.....~-” 230 62530 08 1 SHhA,Fo;,+SSEM BLY, 30 SCREW I . . . . v. “.s-#--“...., Fig. 10 RECOIL STARTER ENGINE PARTS Intuc~angrbility Rat No. * 1 2I 3: * 4j ; 6: 7j 8 9, 10; 11 12 13 - Description Part Numbor STARTER ASSEMBLY Includes items 2 thru 11 SPIRAL SPRING REEL ROPE ASSEMBLY Includes item 5 RATCHET RETURN SPRING FRICTION SPRING FRICTION PLATE HEXAGON BOLT STARTING PULLEY FLANGE BOLT LABEL, start For FRANCE ~2305030199 G’ty Intmfiangaabllftr Execution Dsacription E: I RECOIL 1 ! ‘230 59116 06 1 230 50120 96 1 236 50108 08 1 1230 50128 06/ 1 ;230 50135 081 I ~2305013108 1 I 1230 50140 98’ 1 j230 50150 08 1 1230 50146 08 1 I011 w600 20 3 F R.1. 0.60 sswkshsm RsmilNsrtw I Whan ordering parts: Always give the Modal, Specification and Sorial Number - 23 - of Gonerotor. Part Numbor O’ty Exacution aFUJI HEAVY INDUSTRIES LTD. - INDUSTRIAL PRODUCTS DIV. 2ND Subaru Bldg. l-1, Choume, Miyahara-cho, Omiya-shi, Saitama 330-0038, Japan PliONE ; (Omiya 48) 653-5811 FACSIMILE ; (Omiya 48) 653-5691
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