Dioxins and dioxin-like compounds in thermochemical conversion of biomass Formation, distribution and fingerprints Qiuju Gao Doctoral Thesis, Department of Chemistry Umeå University, 2016 This work is protected by the Swedish Copyright Legislation (Act 1960:729) ISBN: 978-91-7601-451-6 Cover picture: WordleTM Electronic version available at http://umu.diva-portal.org/ Printed at the KBC Service Centre, Umeå University Umeå, Sweden, 2016 Stay hungry, stay foolish. - Steve Jobs Table of Contents Abstract 1 Sammanfattning (Summary in Swedish) 2 List of Abbreviations 4 List of Publications 5 1. Introduction 7 2. Background 10 2.1. Biomass for energy production 10 2.2. Thermal decomposition of biomass 11 2.3. Thermochemical conversion 13 2.3.1. Pyrolysis 14 2.3.2. Torrefaction 15 2.4. Dioxins and dioxin-like compounds 16 2.4.1. General description 16 2.4.2. Toxicity of dioxins 17 2.4.3. Formation mechanisms 3. Materials and methods 19 24 3.1. Feedstocks 24 3.2. Experimental setup of microwave-assisted pyrolysis and torrefaction 27 3.3. Sample extraction and cleanup 30 3.4. Instrumental analysis 4. Results and discussion 4.1. Solvent effects in pressurized liquid extraction 30 32 32 4.2. PCDDs, PCDFs and PCNs in microwave pyrolysis 37 4.2.1. Levels and relative distributions 38 4.2.2. Homologue profiles 40 4.2.3. Isomer patterns and formation pathways 42 4.3. Dioxins in torrefaction products 49 4.4. Toxicity equivalent values 54 4.5. Effects of chemical composition of feedstocks 55 4.6. MAP vs torrefaction: the importance of physical dynamics 56 5. Conclusions and future perspectives 61 Acknowledgements 64 References 65 Abstract In the transition to a sustainable energy supply there is an increasing need to use biomass for replacement of fossil fuel. A key challenge is to utilize biomass conversion technologies in an environmentally sound manner. Important aspects are to minimize potential formation of persistent organic pollutants (POPs) such as dioxins and dioxin-like compounds. This thesis involves studies of formation characteristics of polychlorinated dibenzo-p-dioxins (PCDDs), dibenzofurans (PCDFs) and naphthalenes (PCNs) in microwave-assisted pyrolysis (MAP) and torrefaction using biomass as feedstock. The research focuses are on their levels, distributions, fingerprints (homologue profiles and isomer patterns) and the underlying formation pathways. The study also included efforts to optimize methods for extracting chlorinated aromatic compounds from thermally treated biomass. The overall objective was to contribute better understanding on the formation of dioxins and dioxin-like compounds in low temperature thermal processes. The main findings include the following: Pressurized liquid extraction (PLE) is applicable for simultaneous extraction of PCDDs, PCDFs, PCNs, polychlorinated phenols and benzenes from thermally treated wood. The choice of solvent for PLE is critical, and the extraction efficiency depends on the degrees of biomass carbonization. In MAP experiments PCDDs, PCDFs and PCNs were predominantly found in pyrolysis oils, while in torrefaction experiments they were mainly retained in solid chars with minor fractions in volatiles. In both cases, highly chlorinated congeners with low volatility tended to retain on particles whereas the less chlorinated congeners tended to volatize into the gas phase. Isomer patterns of PCDDs, PCDFs and PCNs generated in MAP were more selective than those reported in combustion processes. The presence of isomers with low thermodynamic stability suggests that the pathway of POPs formation in MAP may be governed not only by thermodynamic stabilities but also by kinetic factors. Formation of PCDDs, PCDFs and PCNs depends not only on the chlorine contents in biomass but also the presence of metal catalysts and organic/metal-based preservatives. Overall, the results provide information on the formation characteristics of PCDDs, PCDFs and PCNs in MAP and torrefaction. The obtained knowledge is useful regarding management and utilization of thermally treated biomass with minimum environmental impact. 1 Sammanfattning (Summary in Swedish) Omställningen till en hållbar energiförsörjning gör att det finns ett ökande behov att använda biomassa som ersättning för fossila bränslen. Torrefiering och pyrolys vid måttlig temperatur är förädlingstekniker som har stor potential för detta ändamål. En viktig aspekt vid införande och implementering av nya behandlings- och förädlingstekniker är dock att eventuella miljörisker måste kartläggas och bildning av persistenta organiska föroreningar (så kallade POPar) såsom dioxiner och dioxinlika föreningar måste minimeras. Denna avhandling fokuserar på bildning av polyklorerade dibenso-p-dioxiner (PCDD), dibensofuraner (PCDF) och naftalener (PCN) i biomassa som behandlats med mikrovågsassisterad pyrolys respektive torrefiering. Det huvudsakliga syftet var att studera förekomst och bildning av PCDD, PCDF och PCN i de produkter som genereras (kol, olja/vattenfas, och gas) med fokus på s.k. ”fingeravtryck” (homologprofiler och isomermönster) och de underliggande bildningsmekanismerna. I projektet har även analytiska metoder för extraktion av klorerade aromatiska föreningar i fasta pyrolysprodukter utvecklats. Några av de best betydelsefulla resultaten från avhandlingen är följande: Extraktion av PCDD, PCDF, PCN, polyklorerade fenoler och bensener från fasta pyrolysprodukter med hjälp av lösningsmedel vid högt tryck och hög temperatur är en effektiv extraktionsmetod. Extraktionens effektivitet är dock beroende av valet av lösningsmedel och graden av karbonisering av biomassan. Vid mikrovågsassisterad pyrolys återfanns PCDD, PCDF och PCN främst i pyrolysoljorna medan de vid torrefiering återfanns huvudsakligen i de fasta pyrolysprodukterna med bara en mindre delmängd i oljefasen. Isomermönstren av PCDD, PCDF och PCN vid mikrovågsassisterad pyrolys omfattar färre isomerer än de som rapporterats från exempelvis förbränningsprocesser. Sannolikt kan detta förklaras av att bildningsvägar som involverar (klor)fenoler och reaktiva fenoxiradikal-intermediat är mer aktiva i denna process. Förekomsten av isomerer med låg termodynamisk stabilitet tyder på att bildningsvägarna POPs i mikrovågsassisterad pyrolys inte bara regleras av termodynamiska faktorer utan även av kinetiska faktorer och intermediatens reaktivitet. Den potentiella bildningen av PCDD, PCDF och PCN beror inte bara på klorinnehållet i biomassan utan även på förekomsten av 2 katalyserande metaller och organiska och/eller metallbaserade impregneringsmedel. Detta avhandlingsarbete har bidragit med kunskap kring bildning av PCDD, PCDF och PCN vid mikrovågsassisterad pyrolys och torrefiering av biomassa som kan bidra till produktion och nyttjande av termiskt förädlad biomassa med minimal miljöpåverkan. 3 List of Abbreviations CCA Chromated copper arsenate GC/MS Gas chromatography/Mass spectrometry DCM Dichloromethane MAP Microwave-assisted pyrolysis PAH Polycyclic aromatic hydrocarbon PCBz Polychlorinated benzene PCDD Polychlorinated dibenzo-p-dioxin PCDF Polychlorinated dibenzofuran PCN Polychlorinated naphthalene PCP Pentachlorophenol PCPh Polychlorinated phenol PIC Product of incomplete combustion PLE Pressurized liquid extraction POPs Persistent organic pollutants PUF Polyurethane foam TEF Toxic equivalency factor TEQ Toxic equivalent 4 List of Publications This thesis is based on studies described in the following four appended papers, which are referred to in the text by the corresponding Roman numerals. I. Gao, Q., Haglund, P., Pommer, L., Jansson, S., 2015. Evaluation of solvent for pressurized liquid extraction of PCDD, PCDF, PCN, PCBz, PCPh and PAH in torrefied woody biomass. Fuel, 154, 52-58. II. Gao, Q., Budarin, V.L., Cieplik, M., Gronnow, M., Jansson, S., 2015. PCDDs, PCDFs and PCNs in products of microwave-assisted pyrolysis of woody biomass - Distribution among solid, liquid and gaseous phases and effects of material composition. Chemosphere, 145, 193-199. III. Gao, Q., Cieplik, M., Budarin, V.L., Gronnow, M., Jansson, S., 2016. Mechanistic evaluation of polychlorinated, dibenzo-p-dioxin, dibenzofuran and naphthalene isomer fingerprints in microwave pyrolysis of biomass. Chemosphere, 150, 168-175. IV. Gao, Q., Edo, M., Larsson, S.H., Collina, E., Rudolfsson, M., Gallina M., Jansson, S., 2016. Physical transformation and formation of PCDDs and PCDFs in torrefaction of biomass with different chemical composition. Manuscript Published papers are reproduced with permission from publisher (Elservier Science) 5 Author’s contributions Paper I I was involved in planning the experiment. I was responsible for the lab work, including sample cleanup and GC-MS analysis, data evaluation and interpretation, and writing the paper. Paper II I was involved in planning the experiment. I performed the pyrolysis experiments, in co-operation with co-authors at York University. I was also responsible for sample treatment, GC/MS analysis, evaluating the data and writing the paper. Paper III I was responsible for evaluating and interpreting data obtained from experiments of Paper II, and writing the paper. Paper IV I planned and performed the experiments in co-operation with my co-authors, and I was responsible for both evaluating results and writing the paper. 6 1. Introduction In the transition to sustainable energy supplies, there is an increasing need for the use of biomass as a replacement of fossil fuel. Utilization of biomass as an energy carrier can reduce the total atmospheric greenhouse gas burden and mitigate global warming. An important role in renewable energy supplies has been assigned to biomass in future energy scenarios and plans (McKendry, 2002). The European directive on promotion of the use of renewable energy (2009/28/EC) sets goals that, by 2020, at least 20% of the total energy consumption should be obtained from renewable sources including biomass (Tanger et al., 2013). Biomass has several drawbacks as a substitute for fossil fuel, including low energy density, high moisture content and hydrophilicity (Yan et al., 2009). Use of untreated biomass is also problematic due to its susceptibility to microbial degradation, heterogeneous composition and high bulk volume, which complicate process control and logistics management (Uslu et al., 2008). In modern practice, biomass conversions are often necessary to improve properties to reach appropriate characteristics and desirable quality as fuels. Among the technologies for biomass thermal conversion, pyrolysis and torrefaction have becoming increasingly accessible for both pilot and industry scale. Conventional pyrolysis and torrefaction utilize moderate temperatures (400–550 °C and 200–350 °C, respectively) at oxygen-deficient conditions (Demirbaş and Arin, 2002; Van der Stelt et al., 2011). Primary products include liquid (in pyrolysis) and carbon-rich char (pyrolysis and torrefaction). The char products provide a number of potential applications, including energy production through coal co-firing. Biochar from pyrolysis can also be utilized for soil amendment and long-term carbon sequestration. The pyrolytic liquid (as a result of condensation of volatiles) can be used as a fuel product (known as bio-oil) after further upgrading and/or as an intermediate for synthesis of fine chemicals (Demirbaş and Arin, 2002). Although thermal conversion of biomass is considered to be a sustainable alternative, a key challenge in the global transition to renewable energy supplies is to utilize biomass in an environmentally sound manner. Important aspects are to minimize the potential formation of persistent organic pollutants (POPs), such as polychlorinated dibenzo-p-dioxins (PCDDs) and dibenzofurans (PCDFs) must be minimized. 7 PCDDs and PCDFs, commonly known as dioxins, are by-products of thermochemical processes and are among the prioritized POPs included in the Stockholm Convention, a global treaty aimed to protect human health and the environment (UNEP, 2001). Polychlorinated naphthalenes (PCNs) may also be formed along with PCDDs and PCDFs, and are considered to be “dioxinlike” as they have similar chemical structures and toxicological properties (Schneider et al., 1998). The combination of an inadequate processing temperature and insufficient oxygen favors formation and survival of chlorinated aromatics. Studies from waste incineration have shown that, at low temperature region (200-400 °C) dioxins and other trace chlorinated organics can be formed via complex heterogeneous reactions catalyzed by fly ash (Altarawneh et al., 2009). Two main mechanisms have been proposed: the surface-mediated precursor pathway and the so-called de novo synthesis from carbonaceous matrix (Born et al., 1993b; Stieglitz, 1998). Chlorine sources ( Cl2, Cl radicals or chlorinated precursors) and metal catalysts appear to be essential for dioxin formation (Addink and Altwicker, 1998; Procaccini et al., 2003). In spite of the fact that the temperatures employed in pyrolysis and torrefaction are within the range in which chlorinated compounds are formed, little is known regarding the potential formation of dioxins and dioxin-like compounds in those processes. It is unclear whether their formation is affected by fuel type and operating conditions; and how the chlorinated organics are distributed among the vapor, liquid and solid products. These aspects are important from a regulation perspective, regarding utilization of biomass products from thermochemical conversion. Lack of data on occurrences, profiles and transformation of POPs in biomass conversion represents a crucial knowledge gap that need to be filled. The present project involves studies on formation characteristics of POPs from thermochemical conversion of biomass. Thermochemical processes underlying in this thesis include microwave-assisted pyrolysis (MAP) (Paper II and III) and torrefaction (Paper IV). The reason to select MAP and torrefaction as main focus is that both processes are typically operated at low temperature regions. POPs specifically addressed in this thesis are PCDDs, PCDFs and PCNs because all of them are considered to be by-products of thermal processes. The project also involved the development of analytical methods (Paper I) to enable extraction and analysis of POPs in thermally treated biomass. Objectives The objectives of the work underlying this thesis were to investigate: the levels and distributions of PCDDs, PCDFs and PCNs in MAP and torrefaction; effects 8 of biomass properties on formation of PCDDs, PCDFs and PCNs; the fingerprints (homologue profiles and isomer patterns) of chlorinated compounds; and the underlying formation pathways in MAP and torrefaction. The overall aim is to contribute to a better understanding of POPs formation and transformation in thermal conversion of biomass in moderate conditions, thereby facilitating the development of environment-friendly conversion strategies. Specific aspects addressed include: Effects of key factors (particularly solvent choice) on the efficiency of pressurized liquid extraction (PLE) for simultaneous extraction of various POPs from thermally treated biomass (Paper I). Formation and distribution of PCDDs, PCDFs and PCNs in biomass MAP processes (Paper II), focusing on levels and relative abundances of PCDDs, PCDFs and PCNs in gas, liquid and char products. Fingerprints (homologue profiles and isomer patterns) of PCDDs, PCDFs and PCNs in MAP products and the underlying formation pathways (Paper III). PCDDs and PCDFs in biomass torrefaction, focusing on origins of dioxins and their physical transformations (Paper IV). 9 2. Background 2.1. Biomass for energy production Biomass, by definition, includes all biological materials derived from living organisms. In the context for renewable energy source, it often refers to lignocellulosic materials such as wood, energy crops, agricultural and forest residues (Yan et al., 2009). Use of biomass to replace fossil fuel has received increasing interest because of its potential ability to mitigate both energy crisis and climate change derived by anthropogenic release of CO2. Currently in Sweden, biomass contributes about 129 TWh, a fifth of the total energy supply (ER, 2015). The biomass for energy purpose in Sweden is mainly by-products and residues (e.g., sawdust and bark) flow in the forest and agricultural industry (Hoffmann and Weih, 2005). This includes biomass from both conventional forestry (e.g., pine, spruce and other softwood species) and fastgrowing woody crops with short rotation (3-15 years) such as poplar and Salix. Waste wood, both untreated and preservative-treated, from construction and demolition can also be used for energy recovery (Krook et al., 2004). One of the main concerns to use wood for energy recovery from industrial residues is the uncertainty of its contamination history and the subsequent environmental impact. Waste wood has often been treated with preservatives to protect against microbial and fungal decay (Krook et al., 2008). The most common ways in Sweden for wood treatment were creosote oils or chromated copper arsenate (CCA), or a mixture of both until end of 1970s (Sundqvist, 2009). Pentachlorophenol (PCP) were also commonly used in Sweden until 1970s for treatment (dip or pressure-impregnation) of wood products (Sundqvist, 2009). PCP preservatives were often contaminated by dioxins to various degrees during manufacture. Due to their persistence, both PCP and dioxins are still present at substantial concentrations in large proportions of treated wood that is still in service (Piao et al., 2011). One method to destroy the dioxins when disposing of such contaminated waste wood, and thus minimize potential environmental risks, is controlled incineration (Sundqvist, 2009). However, it is often difficult to identify whether preservatives have been used to treat wood, and if so which preservatives, based only on the wood’s color and odor (Krook et al., 2004). Despite the contribution of biomass to sustainable energy supplies, there are several limitations to its use for energy purposes. Firstly, untreated biomass has much higher H/C and O/C ratios, and thus lower heating value than conventional fossil fuels (Vassilev et al., 2010). Secondly, its generally tenacious, fibrous structure and heterogeneous composition complicate process design and control. Thirdly, agricultural production of biomass is 10 relatively land intensive and is logistically expensive due to the generally low energy density of biomass (Lam et al., 2015). a key challenge for biomass based systems is to develop advanced conversion technology in order to compete with fossil fuels. 2.2. Thermal decomposition of biomass The major components of plant biomass include cellulose, hemicellulose, lignin and, to lesser extent, organic extractives and inorganic minerals (Vassilev et al., 2010). Cellulose, hemicellulose and lignin constitute the polymeric structure of plant cell walls, and their contents vary substantially depending on the species and parts of the plants the biomass originated from. Generally, hardwood contains less lignin than softwood but the cellulose content is more or less the same (McKendry, 2002). Hemicellulose, cellulose and lignin decompose in different temperature ranges: 150-300 °C, 300-400 °C and 280-500 °C, respectively (Basu, 2010). Decomposition processes of these three main components of biomass are complex, but dehydration and decarboxylation are the main reactions involved. The main reaction pathways have been categorized into a few reaction regimes (Bergman et al., 2005), as shown in Figure 1. These include an initial dehydration and non-reactive temperature stage, followed by polymer softening, depolymerization, and carbonization/mass loss stages. The decomposition processes for each polymer are similar, although they occur at different temperatures. Hemicelluloses have much more diverse structures than cellulose and lower thermal stability (or less resistance) due to their lack of crystallinity. Thermal degradation of hemicellulose can start at temperatures as low as 200°C (Manuel and Metcalf, 2008). The species formed in the initial depolymerisation or fragmentation reactions may undergo additional secondary thermal decomposition reactions to form volatile products. Alternatively, they may be involved in condensation/polymerization reactions that result in formation of high molar mass products like char (Manuel and Metcalf, 2008). 11 Figure 1. Decomposition regimes of lignocellulosic materials during thermochemical conversion (Bergman et al., 2005). Low temperature dehydration and depolymerization of cellulose are important processes in both slow pyrolysis and torrefaction. Thermal treatment of wood at temperatures under 250°C leads to thermal degradation of its constituents and changes in crystallinity (Lam et al., 2015). The reduction in the degree of polymerization when heating the cellulose for hours can be associated with the formation of free radicals, elimination of water, formation of carbonyl and carboxyl groups, as well as the evolution of carbon dioxide (Sandberg et al., 2013). Moreover, the presence of small amounts of inorganic impurities (less than 0.1 %) can considerably alter the pyrolysis and combustion characteristics of cellulose and promote the formation of hydroxyl-acetaldehyde via fragmentation or open-ring reactions (Lam et al., 2015). 12 The main products of the thermal decomposition of hemicelluloses found include acetic acid, furans, and various mono- and oligo-pentoses (Lam et al., 2015). The thermal degradation of lignin results in the formation of monomeric phenols, guaiacols and syringols, formic acid, formaldehyde, methanol, CO2 and water (Sandberg et al., 2013). Generally, the thermal degradation of lignin can be described by a competitive mechanism involving depolymerization and condensation/carbonization reactions. Chain depolymerization is expected to occur via successive formation of the new phenolic structure through cleaving the phenolic end structure. The phenolic α and β-ester types of dimers became reactive at temperatures around 200250°C, and are among the main products in lignin pyrolysis (Lam et al., 2015). Thermal decomposition of lignocellulosic biomass results in formation of, among other substances, a complex mixture of condensable hydrocarbons, known as tar. The mixture consists of single- to five-ring aromatics, phenolic compounds and complex polycyclic aromatic hydrocarbons (PAHs) (Wolfesberger et al., 2009). The amounts and nature of tar formed largely depend on the feedstock properties, the presence of catalysts and operating conditions. At moderate temperatures (about 500 °C), the tar-like products are highly branched, while at high temperatures (over 700 °C) they tend to be highly condensed and less oxygenated. Naphthalene, one of the most abundant light tar components, can act as a precursor for PCN formation via direct chlorination (Jansson et al., 2008). Other PAHs in tar products can also act as precursors for formation of chlorinated aromatics, via de novo synthesis and other pathways (Weber et al., 2001). 2.3. Thermochemical conversion Thermochemical conversion is the controlled heating or oxidation of feedstocks to generate energy products and/or heat (Demirbaş and Arin, 2002). It covers a range of technologies including combustion, gasification, pyrolysis and torrefaction (Van der Stelt et al., 2011). Gasification, pyrolysis and torrefaction are all considered to be processes in which materials are thermally decomposed in the absence of oxygen, or significantly less oxygen is present than required for complete combustion (Tanger et al., 2013). Complete combustion involves the production of heat via oxidation of carbon- and hydrogen-rich biomass to CO2 and H2O. Gasification is the exothermic partial oxidation of biomass with operating conditions optimized for high yields of gas products rich in CO, H 2 and CH4. Pyrolysis is the thermal decomposition of biomass in the absence of oxygen. There are no clear boundaries between the three processes. For example, pyrolysis can be considered an incomplete gasification process, and torrefaction as an initial process of both gasification and pyrolysis. 13 The yields of major products (gas, oil and char) vary depending on the operating conditions (particularly temperature, residence time and oxygen supply) (Basu, 2013). Fast heating rates and moderate temperature favor generation of liquid products (pyrolysis), low temperature and long residence times primarily result in charcoal (torrefaction), while gases (condensable and non-condensable) are largely produced at high temperature and heating rate (gasification). The major differences between combustion, gasification, pyrolysis and torrefaction, in terms of operating conditions, are illustrated in Figure 2. The studies underlying this thesis primarily focused on pyrolysis (Papers II and III) and torrefaction (Paper IV), thus the following description of conversion technologies mainly addresses these two processes. Figure 2. Comparison of four biomass thermochemical conversion processes — combustion, gasification, pyrolysis and torrefaction — showing the major products. Figure from Yin et al. (2012), with modification by the author of this thesis. 2.3.1. Pyrolysis Pyrolysis is the thermochemical decomposition of biomass at elevated temperature in the absence of oxygen. The process is endothermic, and usually carried out in the temperature range 300-650 °C (Mohan et al., 2006). The main initial products of pyrolysis are condensable gases (bio-oil or pyrolysis oil) and solid char. Some of the condensable gas may further decompose into secondary products including CO 2, H2 and CH4. The yields and chemical composition of pyrolysis products depend on feedstock 14 properties, pyrolysis temperature and heating rate. Pyrolysis can be classified as slow, fast and flash pyrolysis depending on the heating rate, residence time and reaction rate (Mohan et al., 2006). In fast pyrolysis, the vapor residence time is about a few seconds and the primary products are bio-oil and gas. In slow pyrolysis residence times are longer (up to a few minutes), and the primary product is char. In addition to conventional pyrolysis, the integration of microwaves and fast or flash pyrolysis process, known as microwave-assisted pyrolysis, as a novel conceptual design for biomass conversion, has become increasingly accessible at both pilot and industrial scales (Yin, 2012). Unlike conventional pyrolysis where heat is transferred from the surface towards the core of the feedstock by conduction and convection (Mohan et al., 2006), in MAP thermal energy is transferred from electromagnetic energy by “dielectric heating” (Mushtaq et al., 2014). It is a process of energy conversion rather than heating. Microwave irradiation generates in-core volumetric heating by directly coupling microwave energy with exposed biomass (Shuttleworth et al., 2012). It has been reported that the temperature at which biomass decomposes during MAP was lower than in conventional pyrolysis (Budarin et al., 2010), partly due to water evaporation, which both removes considerable amounts of energy from the active centers (thereby cooling them) and redistributes this energy throughout the rest of the material (Robinson et al., 2010; Fan et al., 2013). 2.3.2. Torrefaction Torrefaction is a thermochemical process in oxygen deficient conditions. Biomass temperatures during torrefaction are typically between 200°C and 350°C, and its residence time ranges from a few minutes to several hours (Nordin et al., 2013). The torrefaction process is often operated at ambient pressure, in an inert atmosphere to avoid oxidation and combustion of the biomass. It is also known as mild and slow pyrolysis although pyrolysis processes are usually operated at temperatures above 350°C. The word torrefaction originates from the French word torréfaction, meaning roasting, typically of coffee beans, a process similar to torrefaction of biomass, but using air at a relatively low temperature (Basu, 2013). Torrefaction is initiated with moisture evaporation, followed by partial devolatilization. Part of the biomass volatilizes and forms a torrefaction gas, which can be combusted and the heat can be used for biomass drying and for heating of the torrefaction process (Bergman et al., 2005). Two torrefaction regimes can be defined, depending on the processing temperature: light and severe. In light torrefaction, at temperatures below 240 °C, only hemicellulose is decomposed, while lignin and cellulose are not affected substantially (Bilgic et al., 2016). In severe torrefaction (at temperatures exceeding 270 °C), cellulose and lignin start to 15 decompose. One of the fundamental advantages of the torrefaction process is energy densification (typically by a factor of 1.3) via reduction of the O/C and H/C ratios of the biomass (Van der Stelt et al., 2011). Typically, in woody biomass torrefaction, about 70% of the mass is retained as a solid product, which contains 90% of the energy content of the untreated material. The remaining 30% of the mass is converted into torrefaction gas, which normally contains only 10% of the initial energy of the biomass (Van der Stelt et al., 2011). Torrefied biomass has been demonstrated to be suitable as fuel for various applications, particularly entrained flow gasification, small-scale combustion and co-firing in pulverized fired power stations (Bergman et al., 2005). A higher biomass to coal ratio can be used with torrefied fuels than with untreated biomass (Basu, 2010). 2.4. Dioxins and dioxin-like compounds 2.4.1. General description Dioxin is a collective term for PCDDs and PCDFs. They are chlorinated aromatic hydrocarbons that are similar in structure and chemical properties. They consist of two benzene rings that are interconnected by either two oxygen bridges (PCDDs) or one oxygen bridge and a single C-C bond (PCDFs), as shown in Figure 3. Chlorine substitution can occur at carbon atoms numbered 1 – 9 in the structures shown in Figure 3, resulting in a total of 75 and 135 individual PCDD and PCDF congeners, respectively. PCDDs or PCDFs with the same number of chlorine atoms constitute a homologue group of isomers. The relative abundance of congeners within each homologue group is referred to as an isomer distribution pattern. There are 16 homologue groups in total, 8 of PCDDs and 8 of PCDFs (Table 1). For example, within the pentachlorinated homologue group, there are 10 and 16 different PCDD and PCDF isomers, respectively. Figure 3. PCDD, PCDF and PCN structures and substitution positions. 16 Some chlorinated compounds have been classified as “dioxin-like” due to the similarity of their chemical structures, physicochemical properties and toxic behaviors. These include some non-ortho- or mono-ortho-substituted (tetra- to hepta-) polychlorinated biphenyls (PCBs). Another emerging group with dioxin-like properties is PCNs. PCNs consist of two fused benzene rings that share two carbon atoms. Chlorination can occur at positions 1-8 (Figure 3), resulting in a total of 75 different PCN congeners (Table 1). Only laterally substituted tetra- to octa-CNs are considered to be dioxin-like. Table 1. Numbers of isomers in each group of PCDD, PCDF and PCN homologues Homologues MonoDiTriTetraPentaHexaHeptaOcta- Number of Cl Number of isomers PCDD PCDF PCN 2 10 14 22 14 10 2 1 4 16 28 38 28 16 4 1 2 10 14 22 14 10 2 1 75 135 75 1 2 3 4 5 6 7 8 Total 2.4.2. Toxicity of dioxins Dioxins in the environmental media as well as biological samples exist as mixture of various congener. The toxicity varies substantially among the different congeners. Of the 75 PCDDs and 135 PCDFs, only those fully substituted in the lateral (β- or 2,3,7,8-) position are toxic (Van den Berg et al., 2006). Many congeners are present at substantially higher concentrations than 2,3,7,8-TeCDD. To facilitate and simplify risk assessment of potential exposure to dioxins, various toxicity equivalency factors (TEFs) systems have been developed to express the relative toxicity. 2,3,7,8-TCDD which is considered to be the most toxic congener of the PCDD/Fs is assigned a TEF value of 1 and the remaining congeners with a lower toxicity relative to 2,3,7,8-TeCDD have lower TEF values than 1 (Van den Berg et al., 2006). The criteria to include a 17 compound in a TEF scheme include a structural relationship to the PCDD/Fs, binding to the aryl hydrocarbon receptor, persistence and accumulation in the food-chain. By multiplying the mass or concentration of each dioxin congener with its corresponding TEF-value, toxic equivalents (TEQs) of each congener concentration are obtained. The overall toxicity of dioxins in a sample can then be simply calculated by summing the TEQ for all of the detected congeners. A number of TEQ/TEF systems have been developed in recent decades. The two most commonly used are the International TEF (ITEF) system which used in the EN 1948 standard (ECS, 2006) and the WHOTEQ system developed by the World Health Organization (Van den Berg et al., 2006). The WHO system is similar to the I-TEF scheme, except for the inclusion of TEFs for dioxin-like coplanar PCBs and the assessment of pentachloro- and octachloro-congeners. I-TEF values were used for TEQ evaluations in the studies underlying this thesis since coplanar PCBs were not analyzed. TEFs of the 17 toxic PCDD/Fs according to the I-TEF system are summarized in Table 2. Although TEF values have not yet been determined for most PCNs, some PCN congeners have been suggested to be active enzyme inducers and bind to the aryl hydrocarbon receptor (Falandysz, 1998). Two of these congeners, 1,2,3,4,6,7-HxCN and 1,2,3,5,6,7-HxCN, have been frequently identified in human and environmental samples, and identified as highly persistent and bioaccumulating (Hooth et al., 2012). Thus, inclusion of PCNs in the WHOTEF scheme has been proposed (Van den Berg et al., 2006). Table 2. Toxic equivalency factors (I-TEFs) for PCDDs and PCDFs PCDDs 2,3,7,8-TeCDD TEF PCDFs 1 2,3,7,8-TeCDF TEF 0.1 1,2,3,7,8-PeCDD 0.5 1,2,3,7,8-PeCDF 0.05 1,2,3,4,7,8-HxCDD 0.1 2,3,4,7,8-PeCDF 0.5 1,2,3,6,7,8- HxCDD 0.1 1,2,3,4,7,8-HxCDF 0.1 1,2,3,7,8,9- HxCDD 0.1 1,2,3,6,7,8- HxCDF 0.1 0.01 2,3,4,6,7,8- HxCDF 0.1 0.001 1,2,3, 7,8,9- HxCDF 1,2,3,4,6,7,8-HpCDD OCDD 0.01 1,2,3,4, 7,8,9- HpCDF 0.01 OCDF 18 0.1 1,2,3,4,6,7,8- HpCDF 0.001 2.4.3. Formation mechanisms Thermal formation of PCDD and PCDF can occur both homogeneously (in gas phase) and heterogeneously (on solid surfaces such as soot or ash). The homogeneous pathway involves gas phase reactions with precursors at temperatures of 400-800 °C. PCPh and PCBz are among the most important precursors (Born et al., 1993). Heterogeneous formation proceeds via two surface-catalyzed reaction pathways. One is known as de novo synthesis, a process involving simultaneous oxidation and chlorination from a carbonaceous matrix at temperatures between 200 and 400 °C (Stieglitz, 1998). The other is the precursor pathway, involving metal catalysts (mainly Cu and Fe) at temperatures between 200 and 400 °C. The homogeneous pathway in gas phase is much less important than the two heterogeneous (de novo synthesis and catalyst-related precursor) pathways. De novo synthesis is one of the dominant pathways for PCDF formation, whereas PCDDs often originate from precursors with limited contributions of de novo pathways (Hell et al., 2001; Wikström et al., 2004). Precursor pathway involves condensation of structurally-related precursors, particularly phenolic species. Homogeneous reactions occur via gas phase condensation of precursors, whereas the heterogeneous pathway involves reactions promoted by transition metals (mainly Cu and Fe). Chlorophenols can either be formed via catalyzed reactions or released directly from the fuel. Chlorobenzenes can also act as precursors. However, the formation rate from chlorobenzene is much slower (two orders of magnitude) than formation from corresponding chlorophenols (Ghorishi and Altwicker, 1996). It is likely that the formation follows the same phenoxy radical intermediates, which can be formed by oxidation of chlorobenzenes. The formation pathway from precursors is mainly associated with the coupling of molecule/molecule, molecule/radical, or radical/radical species. An important step is formation of the phenoxy radical from a phenol molecule. Under pyrolytic conditions, formation of chlorophenoxy radicals is mainly initiated through thermal decomposition of chlorophenol species. O-H bond fission or cleavage (R1) is believed to be more important than direct expulsion of a Cl atom, based on calculated rate constants (Evans and Dellinger, 2003): 2-C6H4ClOH 2-C6H4ClO· + H (R1) When oxygen is present, decomposition of chlorophenol can commence at temperatures 150 K lower. An oxygen molecule can react initially with chlorophenol by abstraction of its phenolic H to form HO 2: 2-C6H4ClOH + O2 2-C6H4ClO· + HO2 19 (R2) In the presence of Cl atoms, Cl radical is the dominant abstractor of the phenolic H, resulting in HCl production: 2-C6H4ClOH + Cl 2-C6H4ClO· + HCl (R3) Phenoxy radical exhibits low reactivity with oxygen and does not undergo decomposition. Phenoxy radical has a resonance structure and the radical can be localized not only on the phenolic oxygen, but also on the para- and orthocarbons (Figure 4). Thus, self-condensation of phenoxy radical can occur via the ortho- and para-carbon and the phenolic oxygen. The major product of self-coupling is believed to be para-para dimers, based on molecular spin density of orbital theory (Libit and Hoffmann, 1974). Experimental study under pyrolysis condition showed that, at low temperature (500-850 k), the major product of the self-dimerization of the phenoxy radicals was via orthoortho coupling (Wiater et al., 2000). The para-para coupling was less important due to the relatively high activation energy. Instead, kinetic process related to activation energy is a dominating factor in terms of the formation of ortho-ortho coupling (Armstrong et al., 1983). Regarding the selfcondensation of chlorinated phenoxy radicals, pathway via ortho-carbons substituted with chlorine atoms could be inhibited due to steric effect (Weber and Hagenmaier, 1999). Figure 4. Phenoxy intermediates with radical localized at different positons. The formation of PCDFs is exclusively the result of the condensation of two radicals, while the formation of PCDDs can involve radical/radical, molecule/radical or molecule/molecule coupling (Evans and Dellinger, 2003). Among the different type of coupling in PCDD formations, the radical/radical pathway is kinetically favoured. The chlorination patterns of chlorophenols for PCDD formation also differ from those required for PCDF formation. Formation of PCDDs requires both chlorophenols to have at least one ortho-chlorine, while formation of PCDFs requires both chlorophenols to 20 have one available ortho-hydrogen. This explains the exclusive formation of PCDDs from 2,3,6-trichlorophenoxy intermediate since there is not orthohydrogen available for PCDF formation (Altarawneh et al., 2009). De novo synthesis involves oxidative decomposition of a carbonaceous matrix (e.g., soot, activated carbon or char). Carbon with oxygen incorporated in the macromolecule yield greater amounts of PCDDs and PCDFs than more ordered carbon sources such as graphitic matrices (Tame et al., 2007). Two basic reactions are involved, chlorination and oxidation: inorganic chlorine is initially transferred to the macromolecular carbonaceous structure and form C-Cl bond, then oxidative degradation of the structure. The de novo synthesis pathways should not be considered separately from the precursor pathway. Rather, the formation of dioxins proceeds through numerous reactions, some of which can be considered as de novo synthesis by definition, whereas others involve precursor intermediates. Figure 5 presents a schematic of de novo formation of PCDDs and PCDFs (Tame et al., 2007) showing a number of routes involved in de novo processes. For example, the de novo pathway can be initiated by oxidation of a carbon matrix to form CO, CO2, short chain molecules, benzene and macromolecules. The formation of PCDDs and PCDFs involves: i) precursor molecules such as (chloro)phenol intermediates; ii) direct formation from surface-bound chlorinated or nonchlorinated aromatic intermediates such as PAHs or phenolic compounds; and iii) direct release of pre-existing PCDD and PCDF structures during oxidation, when oxygen is incorporated in the carbon skeleton). The de novo pathway occurs primarily in the 200-400 °C temperature range. Oxygen is necessary for de novo formation of PCDDs and PCDFs, and their formation is most favourable with O2 concentrations around 5-10% in the reactant stream (Addink and Olie, 1995). 21 Figure 5. Schematic diagram of de novo formation of PCDDs and PCDFs. The red arrows indicate dominant routes (Tame et al., 2007). Chlorination/dechlorination mechanisms have been investigated extensively. The chlorine in the feedstock can be released mainly (>90%) as HCl. HCl is normally first oxidized to Cl2 gas, and subsequently chlorinate aromatics, rather than acting directly as a chlorination agent. The Deacon process is believed to be important for conversion of HCl to Cl2 in the presence of O2 and a metal catalyst (Hisham and Benson, 1995). Copper chloride species (CuCl and CuCl2) are the most important Deacon catalysts with divalent copper chloride being most efficient. The overall reaction can be summarized as: HCl + 1/4O2 ½ H2O + ½ Cl2 (R4) The process involves two steps as shown in R5 and R6. The Cl2 formed in the reactions can subsequently participate in chlorination of aromatics. It has 22 been shown that the Cl2 yield during the Deacon process was maximal at 400 °C, while at 300 °C the yield was close to zero (Gullett et al., 1990). CuCl2 + ½ O2 CuO + Cl2 (R5) CuO + 2 HCl CuCl2+ H2O (R6) The Cl2 yield from HCl conversion via the Deacon reaction depends on oxygen content. The Cl2 yield is positively correlated to the O2 concentration in the range of 0-3% (Gullett et al., 1990). The Deacon reaction is favored at temperatures higher than 600 °C in the presence of high concentrations of HCl (Liu et al., 2000). Interestingly, the presence of water vapor in the reactant stream can shift the Deacon reaction equilibrium to formation of HCl, thereby suppressing Cl2 liberation (Wikström et al., 2003a). Thus, the chlorination capacity is reduced and the homologue profile can be shifted towards more lightly chlorinated groups. It should be noted that the importance of the Deacon reaction in the formation of dioxins has been questioned, and an alternative chlorination route involving aromatic compounds via reaction with CuCl2 has been suggested (Born et al., 1993a). Dechlorination of PCDDs and PCDFs requires the presence of a catalyst of copper or other metal compound (Weber et al., 2002). The most important parameters in determining the rate of degradation were the reaction time and temperature, but at relatively low temperatures, the temperature had a greater influence than the reaction time. Longer reaction times and higher temperatures both increased the degradation efficiency (Song et al., 2008). PCN formation mechanisms have not been studied as extensively as those of PCDDs and PCDFs. Some studies suggested that PCNs can be formed via both de novo mechanism from carbon matrices and hydrocarbons, similar as PCDDs and PCDFs (Ryu et al., 2013). Precursor pathways involving chlorinated compounds have also been reported, and chlorination of non- and less chlorinated aromatics is believed to be important in PCN formation (Ryu et al., 2013). In addition, it has been proposed that the formation of PCNs correlates with that of PCDFs (Oh et al., 2007). The further chlorination of low chlorinated compounds is believed to be important in PCN formation (Jansson et al., 2008). 23 3. Materials and methods Formation of POPs depends on feedstock properties and operating conditions of thermal conversions. The presence of Cl and transition metals are among the crucial factors. To study the effect of biomass composition on the formation of PCDDs, PCDFs and PCNs, various biomass feedstocks containing different amounts of Cl and Cu and with different contamination profiles was chosen in the experiment. Two types of technologies, MAP and torrefaction were selected to represent thermal conversion at moderate condition. MAP has a high heating rate and short reaction time; while torrefaction has a low heating rate but with similar temperature. Both are under oxygen deficient condition. 3.1. Feedstocks Five biomass feedstocks (Figure 6) were selected for the studies: a very clean conifer (Norway spruce and Scots pine) stemwood assortment; Norway spruce bark with higher Cl and Cu contents than the stemwood; impregnated stemwood (probably treated with organic and metal-based preservatives) from a discarded telephone pole containing high amounts of heavy metals (35.9 and 362 mg kg-1 of Cr and As, respectively); cassava stems with high Cl contents; and particle board containing PCP preservatives. Information on the five feedstocks (including their Cl, Cu and Fe contents) is summarized in Table 3. More details about their chemical properties and energy contents are presented in the paper II-IV. The first three feedstocks (stemwood, bark and impregnated stemwood) were used in both MAP (Papers II and III) and torrefaction (Paper IV). The cassava stems and particle board were used only in torrefaction (Paper IV). The biomass used in Paper I to evaluate the PLE method included torrefied Eucalyptus and spruce wood chips, the chemical compositions of which were not analyzed. The term of stemwood used in this thesis was also referred to as softwood in Paper II and III, since it was from a softwood species. However, for consistency in terminology, the term stemwood is constantly used in the thesis. 24 Figure 6. Feedstocks used in MAP experiments (A, B and C) and torrefaction experiments (A to D): stemwood pellets (A), bark pellets (B), impregnated stemwood (C), cassava stems (D), and particle board (E). 25 Table 3. Selected information on feedstocks used in experiments reported in Papers I-IV. Chemical composition Feedstocks Stemwood (Papers II-IV) Bark (Papers II-IV) Impregnated stemwood Description Cl, % Cu, mg kg-1 Fe, % Ash, % <0.01 0.97 0.001 0.4 A clean assortment (pellets) made from a mixture of bark-free Norway spruce and Scots pine 0.02 3.39 0.04 3.9 Norway spruce bark pellets <0.01 3.38 0.006 0.5 Wood chips from a discarded Scots pine telephone pole, presumably impregnated with organic and metal-based preservatives 0.29 3.56 0.006 3.8 Cassava stem pellets made from stem residues after cropping the starchy roots 0.15 11.4 0.07 2.7 Composed of wood chips, sawmill shavings and sawdust with synthetic resin or other binder, collected at a waste disposal site - - - - (Papers II-IV) Cassava stems (Paper IV) Particle board (Paper IV) Eucalyptus chips Torrefied at 300 °C for 16 min (Paper I) Spruce chips treated by PCP impregnation followed by torrefaction (270 °C for 50 min) Spruce wood (Paper I) 26 3.2. Experimental setup of microwave-assisted pyrolysis and torrefaction MAP and torrefaction were performed at York University (UK) and Swedish University of Agricultural Sciences (SLU, Umeå), respectively. Both experiments were conducted at bench-scale (Figure 7 and 8). The sampling setups both consisted of condensers and gas samplers. For the MAP experiments there were two condensers connected in series with different cooling temperatures (0 °C and room temperature), enabling fractionation of liquid products into oil and aqueous phases during sampling. In torrefaction experiments the liquid products were collected by a single condenser with no fractionation of aqueous and oil phases. In both cases, the non-condensable vapor (gas products) that escaped from the cooling traps was collected on a glass fiber filter followed by a polyurethane foam plug (PUF). Vacuum units were connected to the outlet of the gas samplers to facilitate continuous extraction of volatile products. For torrefaction, nitrogen was applied to the reactor to ensure an oxygen-deficient atmosphere. All experiments were run in triplicate, and duplicate field blanks were prepared. 27 Figure 7. MAP experimental setup and schematic diagram of sample collection equipment: 1Controller, 2- Microwave reactor, 3- First condenser, 4- Pyrolysis liquid collector, 5- Second condenser, 6- Pyrolysis liquid collector, 7- Gas sampling point, 8- Electromagnetic valve, 9Vacuum pump. 28 Figure 8. Torrefaction experimental setup and schematic diagram of sample collection equipment: 1- Furnace, 2- Tubular reactor, 3- Condenser, 4- Condensables collector, 5- Gas sampling point, 6- Electromagnetic valve, 7- Vacuum pump. 29 3.3. Sample extraction and cleanup PCDDs, PCDFs and PCNs in gas, liquid and char products were extracted by Soxhlet extraction, liquid-liquid extraction and PLE, respectively, using toluene as the extraction solvent. Prior to extraction, 13C-labelled internal standards were added to the samples. PLE was performed at 160 °C using three extraction cycles, a flush volume of 60%, 5 min static time and 90 s purge time. After extraction samples were cleaned-up by multilayer silica column, then fractionated using an AX21 carbon/celite column (Figure 9). Corresponding recovery standards were added to the final solution before gas chromatography/high resolution mass spectrometry (GC/MS) analysis (Liljelind et al., 2003). 13C-labeled internal standards were added to samples before extraction, and recovery standards were added to the final extracts before instrumental analysis. 3.4. Instrumental analysis PCDDs, PCDFs and PCNs were analyzed by GC/MS, using a Hewlett-Packard 5890 gas chromatograph (Agilent) coupled to an Autospec Ultima mass spectrometer, equipped with a J&W DB5-ms fused silica capillary column (60 m × 0.25 mm i.d. × 0.25 µm film thickness). For the isomer-specific analysis in Paper III, samples were re-injected onto a SP 2331 column (60 m × 0.25 mm i. d. × 0.25 µm film thickness) to resolve isomers co-eluting on the DB5ms column. Separation of PCN isomers was performed on a J&W fused silica capillary column DB5 (60 m × 0.25 mm i. d. × 0.25 µm film thickness). Details of GC/MS parameters for analyzing PCPh, PCBz and PAHs are described in Paper I. The analytes were quantified using the isotope dilution method. Field and laboratory blanks were treated in the same manner as the samples. Data with recoveries outside the acceptable range of the EN 1948 standard method (ECS, 2006) were excluded. 30 Stemwood Cassava stems Impregnated stemwood Bark Paper IV Papers II &III Microwave-assisted pyrolysis Torrefaction Liquid Gas Soxhlet Particle board Liquid extraction extraction Char PLE Extracts Multilayer silica column Carbon/Celite column GC/HRMS Figure 9. Experimental procedures applied to determine PCDDs, PCDFs and PCNs from pyrolysis and torrefaction. 31 4. Results and discussion 4.1. Solvent effects in pressurized liquid extraction This section outlines findings from the analytical methodology evaluation, in which assessed the applicability of PLE for simultaneous extraction of PCDDs, PCDFs, PCN, and related precursors from thermally treated biomass (Paper I). The optimized PLE method developed in the study was subsequently applied to extract chlorinated compounds in char products obtained via MAP or torrefaction in Paper II-IV. Quantitative analysis of multiple chlorinated organics in thermally treated biomass is challenging due to their ultra-trace levels and the highly complex matrix. Extractions of target compounds often involve Soxhlet extraction, which is often time- and labor- intensive, and requires large amounts of organic solvents. PLE involves extraction with organic solvent at elevated temperature and pressure, enabling exhaustive extraction of target compounds with relatively short extraction time and low solvent consumption. However, as with all other extraction techniques, the extraction efficiency of PLE is matrix-dependent and the reported methods for environmental samples (e.g., soils and fly ash) cannot be directly applied to thermally treated biomass. The PLE method development was divided into three stages: screening, optimization and validation, as illustrated in Figure 10. In the screening stage, a series of PLE experiments was performed to evaluate the performance of five solvents with different polarities: n-hexane, toluene, dichloromethane (DCM), methanol and acetone. The extraction efficiency of each solvent was examined by comparing the recoveries of spiked internal standards and the contents of co-extracted matrix material. In the optimization stage, the two best solvents identified during screening were used as a binary solvent mixture, and its performance in PLE was compared to that of the individual solvents. In the validation stage, PLE with the best individual solvent and the binary mixture was further evaluated. The PLE method was also compared with Soxhlet extraction. The entire experimental design is illustrated in Figure 10. 32 Solvent screening Untreated eucalyptus Torrefied Eucalyptus • • • • • Torrefied Eucalyptus Untreated eucalyptus PLE • • • • • Method Validation Optimization /Binary solvent PCP-impregnated spruce chips (untreated) PLE PLE Methanol Acetone Dichloromethane Toluene n-Hexane PCP-impregnated spruce chips (torrefied) • • Toluene Toluene/n-Hexane (1:1) Soxhlet extraction • • Toluene Toluene/n-Hexane (1:1) Open column cleanup Open column cleanup Open column cleanup GC/HRMS GC/HRMS GC/HRMS Toluene --> Satisfied recoveries n-Hexane --> Satisfied recoveries Methanol --> Matrix effect Acetone --> Matrix effect Dichloromethane --> poor reproducibility • • Toluene --> Satisfied Toluene/n-Hexane --> Satisfied • • Toluene --> Best performance Comparable results by PLE with those of Soxhlet extraction Figure 10. Schematic diagram of experimental design and results of PLE method development (Paper I) 33 Solvent screening was conducted by evaluating recoveries of spiked internal standards using five solvents with different polarities: methanol, acetone, DCM, toluene and n-hexane. As shown in Figure 11, recoveries from torrefied wood were poor when using solvents with high polarity such as methanol and acetone. Extraction of untreated wood was less solventdependent and comparable results were obtained with polar and non-polar solvents. Toluene provided the best performance of the five investigated solvents. Amounts of co-extractives obtained indicated that the poor recoveries from torrefied biomass provided by polar solvents were related to matrix effects. For example, methanol gave rise to about 6-fold more coextractives from torrefied samples than toluene (ca. 1.92 and 0.32% of the sample mass, respectively). The high co-extractive yields are probably due to co-extraction of thermally degraded lignocellulosic compounds. The degraded materials that are rich in hydroxyl groups may be more soluble in polar solvents with high hydrogen bonding capability (e.g., acetone and methanol), in accordance with the “like dissolves like” principle. The consequently higher contents of co-extractives in polar solvent extracts may interfere with subsequent analyses. Indeed, we observed that residues of methanol extracts following solvent removal were dense, highly viscous, gelatinous and (hence) difficult to re-dissolve and transfer to the cleanup columns. Clearly, some of the analytes may be encapsulated in such residues, leading to losses of target compounds. The performance of a solvent mixture was evaluated after the solvent screening. As the screening experiments revealed that polar solvents with hydrogen-bonding potential extracted large quantities of interfering materials, binary mixtures featuring acetone were not investigated. Instead, a mixture of n-hexane and toluene (1:1) was tested in the hope of achieving similar extraction efficiency to that for toluene alone while releasing less coextracted material than when using either of the individual solvents. The results showed that combination of toluene and n-hexane (1:1) gave comparable recoveries as those by toluene; while the co-extractive content of the solvent mixture from the torrefied wood sample was lower (0.24%) than that achieved using toluene alone. Method validation was conducted using PCP-impregnated spruce wood (both untreated and torrefied). Technical PCP normally contains relatively large quantities of impurities including PCDDs and PCDFs, and has been widely used as a wood preservative. Impregnation of spruce chips with technical PCP were aiming to ensure that the torrefied material would contain measurable quantities of PCDDs and PCDFs so that the developed PLE 34 method could be validated against low, intermediate and high levels of the target analytes in a single sample. Comparable results were obtained using toluene and the binary mixture for most of the PCDDs and PCDFs. However, toluene provided higher yields of some PCNs, PAHs, and most of the PCBzs and PCPhs in the torrefied wood samples. The difference in performance between toluene and the binary mixture was less pronounced for the untreated wood sample. This indicates that analyte-matrix interactions are stronger in torrefied wood than in untreated wood, and that toluene disrupts these interactions more efficiently than the binary mixture. The comparison of PLE and Soxhlet results showed that the PLE method with toluene provided similar performance to traditional Soxhlet methodology for extracting PCDDs and PCDFs, and better performance for extracting PCNs, PAHs, PCBz and PCPh. In summary, our results indicated that the choice of solvent for PLE is critical because the extraction efficiency depends on the nature of the biomass matrix as well as properties of the target analytes. Solvents with high polarity release high amounts of interfering co-extractives from thermally degraded hemicellulostic biomass, while non-polar solvents such as hexane do not efficiently extract the target analytes from torrefied wood. 35 A 1,2 1 0,8 0,6 0,4 0,2 0 Hexane Toluene PCDD B DCM PCDF Acetone Methanol PCN 1,2 1 0,8 0,6 0,4 0,2 0 Hexane PCDD Toluene PCDF DCM PCN PAH Acetone PCBz Methanol PCPh Figure 11. Recoveries of PCDD, PCDF, PCN, PAH, PCBz and PCPh from untreated (A) and torrefied wood (B) using five indicated extraction solvents (Paper I). Error bars represent ± 1 standard deviations. 36 4.2. PCDDs, PCDFs and PCNs in microwave pyrolysis This subsection provides findings from MAP studies (Paper II and III). Paper II reports levels and relative distributions of the chlorinated compounds detected among gaseous, liquid and char products. In Paper III, we investigated the homologue profiles and isomer patterns in MAP products, and proposed possible formation pathways in MAP based on fingerprints of the products (Paper III). As mentioned above, three feedstocks were used in MAP experiments: stemwood, bark and impregnated stemwood. The resulting non-condensable gases, liquids (oil and aqueous phases) and chars were collected and analyzed for PCDDs, PCDFs and PCNs. The entire MAP process took around 10 min, including heating up time. The temperature profile over the course of the MAP process varied slightly with the feedstock used (Figure 12). Pyrolysis of the three feedstocks under these conditions yielded liquid fractions amounting to 34-40% of the original feedstock mass, in accordance with results of previous MAP studies using wood and agricultural biomass as feedstocks at comparable temperatures (Budarin et al., 2009; Robinson et al., 2010). 700 600 200 500 150 400 100 300 200 50 100 0 Pressure, mbar Temperature, °C 250 0 1 3 5 7 9 Time, min T (stemwood) T (impregnated stemwood) P(bark) T (bark) P(stemwood) P (impregnated stemwood) Figure 12. Temperature (T) and pressure profiles during MAP treatment of the indicated feedstocks (Paper II). 37 4.2.1. Levels and relative distributions Concentrations of PCDDs, PCDFs and PCNs in the MAP products varied depending on the feedstock, phase of products (gas, liquid and char) and compound groups (Figure 13). The highest concentrations of investigated compounds were found in bark products – about three times higher than those found in impregnated stemwood products. The lowest concentrations were found in stemwood products. The high concentrations in bark pyrolysis products could be related to the relatively high contents of chlorine and transition metals in the feedstock. In addition, the generally high contents of phenolic extractives in tree bark and organic contaminants originating from atmospheric deposition could also lead to formation of chlorinated organics, as discussed below. The pyrolysis of impregnated stemwood yielded higher concentrations of PCDDs, PCDFs and PCNs than pyrolysis of clean stemwood. This could potentially be associated with the presence of metal-based preservatives, which could sustain smoldering during pyrolysis. The presence of transition metals could also contribute to the higher concentrations of analytes, although the Cl content of the impregnated stemwood was similar to that of the clean stemwood. The effect of biomass chemical composition on the formation of chlorinated compounds is discussed further in the following text, together with the results obtained from torrefaction experiments (Paper IV). PCDDs, PCDFs and PCNs were most abundant in the oil fractions of the pyrolysis products, which contained up to 68% of the total measured outputs of these analytes in each MAP experiment. The relative abundances of these compounds in the non-condensable gas and aqueous phases was much lower, possibly due to a “wet scrubbing” effect, i.e. physical or chemical trapping of gases in droplets of the liquid products (Zwart et al., 2009). The partitioning of the bulk of the POP content into the oil fraction may be due to its hydrophobicity and the distillation effect, together with wet scrubbing as noted above. The distribution of PCNs among the product fractions differed slightly from the PCDD and PCDF distributions. For example, the relative abundances of PCNs in char products of both bark and impregnated stemwood (32.4 and 23.9%, respectively) were substantially greater than those of PCDDs or PCDFs, which were quite similar (26.7-28.9% in bark products and 16.018.9% in impregnated wood products). This could be related to differences in absorptive interactions of these compound classes with the carbon matrix. 38 PCDDs ng/kg input 70 35 0 Stemwood Bark Impregnated stemwood PCDFs ng/kg input 80 40 0 Stemwood Bark Impregnated stemwood Stemwood Bark Impregnated stemwood Aqueous Char PCNs ng/kg input 70 35 0 Gas Oil Figure 13. Concentrations and distributions of PCDDs, PCDFs and PCNs in MAP products of stemwood, bark and impregnated stemwood (ng kg -1). Error bars represent ± 1 SD (Paper II). 39 4.2.2. Homologue profiles The evaluation of the homologue profiles primarily focused on the oil and char products since they accounted for most of the PCDDs, PCDFs and PCNs (83± 9%). The homologue profiles (Figure 14) of all three compound groups were dominated by the less chlorinated homologues. The homologue abundance decreased as the degree of chlorination increased. This trend was observed for all three feedstocks, and is consistent with results of earlier pyrolysis studies (Weber and Sakurai, 2001). The oxygen-deficient conditions used in pyrolysis are believed to be responsible for the trend because they probably limit the formation of free chlorine via Deacon-type metal-catalyzed reactions. The importance of oxygen deficiency was demonstrated by Pekarek et al. (Pekárek et al., 2001), who observed a dramatic shift towards less chlorinated PCDDs and PCDFs in pyrolysis products as the oxygen content was reduced from 10% to < 0.001 %. We postulated that low process temperatures could also restrict chlorination degrees, since chlorination is highly temperature-dependent (Jansson et al., 2008). In bark and impregnated stemwood MAP products, the oil fractions appeared to have greater relative abundances of less chlorinated homologues than the chars (Figure 14). The observed differences in homologue profiles between the oil and char products could be related to difference in vapor pressures between the low and high chlorinated congeners. The highly chlorinated congeners with low volatility tend to be retained by particles whereas the less chlorinated congeners tend to volatilize into the gas phase. 40 4 60% 3 40% 2 20% 1 0% 0 Char Relative % of PCDF Stemwood Oil Char Bark Oil Char Impregnated stemwood 100% 5 80% 4 60% 3 40% 2 20% 1 0% 0 Oil Char Oil Stemwood Char Bark Oil Char Impregnated stemwood 100% 5 80% 4 60% 3 40% 2 20% 1 0% Oil Char Stemwood Oil Char Bark Oil Char 0 Degree of chlorination Oil Relative % of PCN Degree of chlorination 80% Degree of chlorination 5 Relative % of PCDD 100% Impregnated stemwood Mono- Di- Tri- Te- Hx- Hp- Octa- # Cl Pe- Figure 14. Degree of chlorination (#Cl) and relative abundance of PCDD (mono-to octa-), PCDF (mono-to octa-) and PCN (tri-to octa-) homologues in pyrolysis oils and chars. Error bars represent ±1 SD (Paper II). 41 4.2.3. Isomer patterns and formation pathways This subsection provides findings of Paper III on isomer patterns of PCDDs, PCDFs and PCNs in MAP, and inferences regarding formation pathways. The discussion mainly focuses on low chlorinated homologues (mono- to tetra-), due to the low detected concentrations of penta- to octa-chlorinated homologues (some are close to detection limit), which hindered identification of clear isomer patterns. The results of isomers in stemwood MAP products are not discussed due to their low concentrations. PCDF isomer distributions (Figure 15) in bark and impregnated stemwood MAP products were similar, both being dominated by 2-MoCDF, 4-MoCDF, 2,4-DiCDF, 2,4,6-TriCDF, 2,4,8-TriCDF and 1,2,4,6-TeCDF. The isomer patterns were also less complex than those reported in wood burning and waste incineration products (Bacher et al., 1992; Wikström and Marklund, 2000), which usually consisted of many isomers at comparable concentrations. The MoCDF signature in MAP products, with dominance of 4- and 2-MoCDF, differed from signatures frequently reported in combustion processes, where 2-MoCDF and 3-MoCDF were generally dominating (Ryu et al., 2004; Ryu et al., 2006). The dominating 2-MoCDF and 3-MoCDF from combustion processes has been reported to be mainly a result of chlorination from unsubstituted DF (Wikström and Marklund, 2000). The differences between the MoCDF patterns suggest that initial chlorination directly from DF could be less prevalent in MAP. The temperature employed in our MAP study (up to 200 °C) is probably insufficient to support extensive formation of DF, for which a high temperature (>650 °C) is often required for condensation of unsubstituted phenol and benzene (Wikström and Marklund, 2000). Dominant formation of 2- and 4-MoCDF has been previously reported, in both pyrolysis and oxidation-driven experiments, using various chlorinated and unsubstituted phenols as precursor compounds (Yang et al., 1998; Ryu et al., 2005). Reactions involving (chloro)phenoxyl radicals as precursors have been proposed to be essential for the formation of particular isomers. The relative reaction rate involving formation of radical intermediates is one of the main factors governing the patterns of isomer distributions (Evans and Dellinger, 2003), as further discussed in the following text. 42 12 6 0 1- 3- 2- 4- 6 3 0 4 2 Concentration, ng kg -1 0 8 4 0 0,2 0,1 12368/ 12478/ 14678- 13479- 12346- 12378- 12367/ 12678- 23467- 23478- 12389- 123468- 124678/ 134678- 124689- 123467- 123478- 123678- 234678/ 123689- 123489/ 123789- 0,0 0,2 0,1 0,0 0,4 0,2 0,0 1234679- 1234689- Bark Impregnated Figure 15. PCDF isomer distributions of MAP products of bark and impregnated wood. The results are presented as total concentrations (sum of gas, liquid and char) after subtraction of the concentrations of untreated feedstocks. Error bars represent ± 1 standard deviation (n=3) (Paper III). 43 PCDD isomer distributions (Figure 16) were dominated by 1-MoCDD and 2MoCDD, 1,3-, 2,7-, 2,8-DiCDD, 137/138-, 136- and 124-TriCDD in both bark and impregnated stemwood products. TeCDD was exclusively comprised by 1,3,6,8- and 1,3,7,9-TeCDD, which are known to be condensation products of chlorinated phenol precursors, typically originating from dimerization of 2,4,6-chlorophenol (Sidhu et al., 1995). Apart from their formation in combustion processes, such a reaction has been demonstrated to take place readily at low temperature (< 300 °C) via metal-mediated catalysis (Manuel and Metcalf, 2008). The differences in patterns of MoCDD congeners observed in MAP and combustion products are particularly notable. 1- and 2-MoCDD were present at similar concentrations in MAP products, while 2-MoCDD is substantially less prevalent in wood burning and waste incineration products. 1-MoCDD is much less thermodynamically stable than 2-MoCDD (Wang et al., 2004). The higher proportion of 1-MoCDD in the MAP products may be due to the temperature and residence time employed in MAP being too low to reach thermodynamic equilibrium. 44 4,00 2,00 0,00 2- 1- 6 3 0 1,3- 2,7- 2,3- 2,8- 137/138- 136- 124- 147/237- 2,0 Concentration, ng kg -1 1,0 0,0 4 2 0 1368- 1379- 1248/1246/ 1247/1249- 1378- 1269/1234- 1 0 12468/ 12469- 12368- 12478- 12379- 12369/ 12346/ 12378/ 123891247912476- 12347- 123672 1 0 123468- 123679/ 123689- 123678- 123467- 123789- 2 1 0 1234679- 1234678- Bark Impregnated Figure 16. PCDD isomer distributions in MAP products of bark and impregnated wood. The results are presented as total concentrations after subtraction from concentrations in feedstocks. Error bars represent ± 1 standard deviation (n=3) (Paper III) 45 PCN isomer distributions (Figure 17) slightly differed between bark and impregnated stemwood MAP products. 2,3-, 1,3-DiCN and 1,2,3-TriCN were major isomers in bark MAP products, while 15/27-, 14/16-DiCN, 1,4,6-, 1,2,7CN dominated in impregnated stemwood products. PCN isomer patterns in bark and impregnated wood both revealed a tendency for sequential chlorine substitution from DiCN to TriCN. A similar successive chlorination pattern has previously been observed in a naphthalene chlorination experiment, in which 1-MoCN, 1,4-DiCN, 1,4,6TriCN, and 1,2,4,6-TeCN were found to be the dominant isomers (Ryu et al., 2013). Chlorination from unsubstituted naphthalene is an important PCN formation pathway in municipal solid waste combustion (Jansson et al., 2008). However, the isomer distributions in the combustion study were more complex than those we observed, suggesting more complex formation pathways occur during high temperature and oxidative processes. For example, de novo synthesis or PAH breakdown, common PCN formation pathways in combustion, are oxidation-driven. The oxygen-deficient conditions in MAP could limit de novo synthesis reactions. The low process temperatures could also restrict PCN chlorination to higher degrees, since PCN chlorination is highly temperature-dependent (Jansson et al., 2008). Furthermore, the short reaction time and high heating rate in MAP could also contribute to the observed selective isomer patterns. The relative importance of these factors for determining isomer patterns in MAP products requires further investigation. Another notable aspect of the findings is that the dominant isomer 1,2,3TriCN found in bark MAP products is reportedly thermodynamically unfavorable (Zhai and Wang, 2005). Isomers with higher thermodynamic stability, substituted at 2,3,6,7-sites that are commonly favored during waste incineration, were not observed in our study. It appears that successive chlorination, providing high electrophilic stability, appears to be more important than the thermodynamic stability or steric hindrance effect (Zhai and Wang, 2005). 46 20 10 0 13- 14/16- 15/27- 26/17- 23- 14 7 0 136- 135- 137- 146- 124- 125- 126- 127- 167- 123- 145- 2 1248- 1258/ 1268- 1458- 12478- 12358/ 12368- 12458- 1278- 1245- 146712468- 12456- 1246/1247 / 125712457- 1368/ 12561235/ 13581237/1234 / 1267- 1357- 0 12357/ 12467- Concentration, ng kg -1 4 2 1 12345- 12367- 12356- 12346- 0 0,8 0,4 123456- 123578- 124568/ 124578- 123568- 123457- 123467/ 123567- 0,0 0,4 0,2 0,0 1234567- 1234568- Bark Impregnated Figure 17. PCN isomer distributions in bark and impregnated wood MAP products. The results are presented as total concentrations (sum of gas, liquid and char) after subtraction of concentration in feedstock. Error bars represent ± 1 standard deviation (n=3) (Paper III). 47 In summary, the highly selective isomer patterns of PCDDs, PCDFs and PCNs in MAP products suggest that multiple pathways involving (for instance) formation and thermal degradation, are probably less involved in MAP than in combustion processes. For example, de novo synthesis and dechlorination of highly chlorinated compounds, which typically generate a “combustion” pattern with no dominance of particular isomers, could be less important in MAP. Incorporation of oxygen as well as a sufficiently high temperature, which are essential for de novo formation, might be limiting factors in MAP at low temperature (up to 200 °C). The presence of 1,2,3-TriCN, 1-MoCDD and 4-MoCDF, all of which have low thermodynamic stability, in the products is intriguing. We proposed that kinetic factors rather than thermodynamic stability may be important in the MAP process. Reactions involving (chloro)phenoxyl radicals as precursors at low activation energy could be essential for the formation of particular isomers (Evans and Dellinger, 2003). We proposed a PCDF formation pathway involving cross-coupling of (chloro)phenoxyl radical intermediates and successive chlorination, as shown in Scheme 1. Following initiated formation of 4-MoCDF by cross-coupling of a phenoxyl and 2-MoCPh radical, chlorine substitution is directed to the same benzene ring at the 2-position, providing high electrophilic stability. Subsequent chlorine substitution may then occur governed by electron density distribution. 48 Scheme 1. Postulated PCDF formation pathways involving cross-coupling of (chlorinated) phenoxyl radical intermediates (Paper III) followed by step-wise chlorination. 4.3. Dioxins in torrefaction products This section presents findings of the torrefaction study (Paper IV). The temperature profile observed during the course of torrefaction of each type of feedstock used is shown in Figure 18. The entire torrefaction process, including heating-up time, lasted about 2.5 hours. The torrefaction temperatures were generally lower than the furnace temperature setting (290 °C) except that of impregnated wood, for which the temperature fluctuated from 300 °C up to 327 °C. This is likely due to the presence of high contents of metal-based preservatives which could alter the thermal degradation behavior by enabling sustained smoldering during heating. The higher temperature in experiment with the impregnated stemwood led to a much higher degree of thermal decomposition of feedstock and already a pyrolysis occurred. This was reflected by the lower yield of char (47%), compared to torrefaction from the other four feedstocks (85 and 91%). 49 Heating Torrefaction 340 300 Temperature (⁰C) 260 220 Particle board 180 Cassava stems 140 Impregnated stemwood Bark 100 60 Stemtwood 20 0 0,5 1 1,5 2 2,5 Time (h) Figure 18. Temperature profiles of torrefaction processes with the indicated feedstocks (Paper IV). As shown in Figure 19. Among the five feedstocks, particle board has the highest concentration for both PCDDs and PCDFs, while the concentrations of PCDDs and PCDFs in the other four feedstocks are much lower. For the torrefied products, highest PCDFs concentration (sum of gas, liquid and chars) were found in impregnated stemwood followed by those from particle board. For PCDDs, the highest concentrations were found after torrefaction of particle board. Comparison of concentrations in the total torrefied products with those in untreated materials indicated that formation of PCDFs during torrefaction were insubstantial. It has been shown that in heterogeneous pathways involving metal catalysts, de novo synthesis is one of the dominant pathways of PCDF formation, whereas PCDDs mostly originate from precursor pathway, with limited contributions from de novo pathways (Hell et al., 2001; Wikström et al., 2004). Hence, a PCDD/PCDF ratio <1 is often regarded as a characteristic of de novo synthesis. Precursor-dominated formation, in contrast, often leads to a PCDD/PCDF ratio >1. Thus, the dominance of PCDDs over PCDFs we observed in the products indicates that precursor pathways were most 50 important in our torrefaction process. Regarding relative distributions in the torrefaction products, PCDDs and PCDFs were found predominantly in chars, in contrast to MAP products, where chlorinated compounds were mainly found in oil products. This difference in relative distributions in various phases is further discussed in the following section. Homologue profiles of torrefaction products varied from sample to sample. For torrefaction of stemwood, bark and cassava stems, low chlorinated compounds were dominant. For impreganated stemwood, MoCDF exclusively dominated the homologue profile, accounting for 94-99% of the total PCDFs. The homologue profile of torrefied particle board was dominated mainly by the highly chlorinated PCDDs, with hexa- to octa-CDD accounting for 89-94% of the total PCDDs. This could be related to high concentrations of hepta- and octa-CDD in the feedstock, which might originate from PCP preservative (Li et al., 2012). The less chlorinated compounds have a higher tendency to volatize than highly chlorinated compounds, which tend to be more preferentially retained in char. This pattern can be clearly seen in results of bark, cassava stem and particle board torrefaction experiments (Figure 20). The results regarding the partitioning of highly and low chlorinated compounds between volatile and char products were similar to those observed in our MAP study (Paper II), and could be related to the differences in their vapor pressures. PCDDs and PCDFs found in torrefied products could partly originate from physical transfer directly from the input feedstock via distillation, e.g., evaporation followed by condensation and/or adsorption. In addition, PCDDs and PCDFs in torrefied products appear to have partly originated from formation during thermal processes, as their concentrations were higher in the torrefaction products (sum of gas, liquid and solid) than in the feedstock. Moreover, dechlorination and/or degradation of highly chlorinated compounds could occur during torrefaction. For example, the relative percentage of OCDD was higher in untreated particle board than in its torrefied products, while relative abundances of HxCDD and HpCDD were higher in torrefied particle board than in the feedstock. 51 PCDD 18000 Gas Liquid Char Feedstock 10000 ng kg -1 2000 600 400 40 200 20 0 Stemwood Bark Impregnated stemwood Cassava stems Particle board PCDF 500 gas liquid char Feedstock ng kg-1 400 300 200 100 0 Stemwood Bark Impregnated stemwood Cassava stems Particle board Figure 19. Concentrations and distributions of PCDDs and PCDFs in the five raw feedstocks and their torrefaction products (ng kg -1). Error bars represent ± 1 SD (Paper IV) 52 Bark 1 0,5 0 Cassava stems 1 0,5 0 Particle board 1 0,5 0 Gas Liquid Char Figure 20. Relative abundance of each homologue in gas, liquid and solid torrefaction products of bark, cassava stems and particle board (Paper IV). 53 4.4. Toxicity equivalent values The TEQ values of the examined MAP and torrefaction products were generally quite low, except those of particle board (Table 4). Volatiles and chars accounted for most of the TEQ in MAP and torrefaction products, respectively. Based on char weight, these TEQ concentrations are substantially lower than the Swedish guideline values for dioxins in solid materials intended for sensitive land use (50 pg TEQ g-1) (Elert et al., 1997). Although there are no specific guidelines for TEQ concentrations in bio-oil, they were much lower than those reported in wood combustion (7.3-22.8 ng I-TEQ kg FUEL-1) (Lavric et al., 2004). The total TEQ of torrefaction products of particle board (47 ng I-TEQ kg fuel-1) was the same order of magnitude as those observed in particle board combustion products (Tame et al., 2007), and was about 7 times higher than those of untreated feedstock (6 ng I-TEQ kg fuel-1). For management and controlling of POPs pollution in thermal treatment of biomass, caution should be taken on utilization of char products especially when using contaminated biomass as feedstock. Table 4. I-TEQ values of MAP and torrefaction products from various feedstocks (ng ITEQ kg FUEL-1). MAP Torrefaction Gas Liquid Char Gas Liquid Char Stemwood 0.006 0.03 0.01 0.06 0.05 0.7 Bark 0.006 0.2 0.102 0.07 0.05 0.7 Impregnated stemwood 0.009 0.05 0.07 0.2 0.1 0.4 Cassava stems - - - 0.07 0.06 0.6 Particle board - - - 1 1 44 54 4.5. Effects of chemical composition of feedstocks This section summarizes the results presented in Paper II-IV concerning effects of feedstock properties on dioxin formation. As observed in both MAP and torrefaction experiments, the formation of chlorinated organics varied depending on feedstock types and their composition. Chlorine contents of the fuel is known to be a crucial factor in the formation of PCDDs, PCDFs and PCNs in processes such as waste incineration. Although trace amounts of chlorine were present in the stemwood, bark and impregnated wood we used, the relatively high amounts of PCDDs and PCDFs in bark MAP products, compared to stemwood and impregnated wood products (Paper II) suggest that chlorine could also play a key role in their formation during MAP However, our studies also showed that levels of chlorine inputs and amounts of PCDDs and PCDFs formed were not always positively correlated. For example, formation of PCDDs and PCDFs in the torrefaction of cassava stems were low although it had higher chlorine contents than the other four terrified feedstocks (Paper IV). These results indicate that the feedstock’s chlorine content may be important, but it is not the only factor that governs formation of chlorinated compounds. The active chlorine species that may be present must be considered when addressing the role of Cl in formation of chlorinated compounds (Gullett et al., 2000; Wikström et al., 2003b). The chlorine in the feedstock can be released mainly (>90%) as HCl, which rarely acts directly as a chlorination agent. The presence of metal catalysts is often required for converting HCl to Cl2. Such reactions involving metal catalysts have been reported at temperatures as low as 150°C (Gullett et al., 2000). Further, the relatively high Fe content in biomass may promote the formation of free chlorine (Cl2), which is a very efficient chlorinating agent and may promote formation of PCDD and PCDF (Stieglitz, 1998; Kim et al., 2007). Generally, bark has higher contents of phenolic extractives than stemwood, regardless of the tree species from which the wood is taken (Vassilev et al., 2010). Furthermore, coniferous species are rich in terpenes and other light, cyclic organic compounds that have relatively little thermal stability, and might give rise to formation of aromatics. As already mentioned, phenolics, especially chlorinated phenolics, are widely considered to be crucial intermediates in the heterogeneous formation of polychlorinated aromatics. Pyrolysis of lignin components has been shown to generate high levels of phenolics (Fu et al., 2014). Whether or not these phenolics are single (chloro)phenol molecules directly produced during lignin matrix breakdown, or associated with other aromatic compounds cannot be determined from results of Studies I-IV. However, in either case these phenolic compounds may 55 certainly play a role in the formation of dioxins and PCNs in the considered systems. Although stemwood contains substantial amounts of lignin (26.0%), its chlorine content is low, which may restrict the potential for formation of chlorophenols and other chlorinated organics (and hence PCDD/PCDF/PCN compounds) during its thermal treatment. The presence of metal-based preservatives can alter the thermal degradation behavior of biomass by enabling sustained smoldering during heating (Richards and Zheng, 1991). This may enhance the formation of polychlorinated compounds, as observed in our experiments with impregnated wood (Paper II and IV). PCP as preservatives often contains high amount of highly chlorinated PCDD as impurities of its synthesis. PCDD, mainly OCDD can be readily formed under pyrolysis of PCP (Altwicker et al., 1990). The presence of high concentration of PCDDs in the torrefaction products of particle board (Paper IV) could partly originate from volatilization and/or re-condensation of volatized PCDD onto the char surfaces. 4.6. MAP vs torrefaction: the importance of physical dynamics This section compares our MAP and torrefaction setups from a physical dynamics perspective, based on summarized findings of Paper II, III and IV. To facilitate the discussion on the specifics of low-temperature thermochemical processes occurred in MAP and torrefaction, typical combustion condition is also included in the following comparison. In MAP experiments, POPs were predominantly found in the pyrolysis oils, while in the torrefaction experiments large fractions of POPs were found in solid chars and small fractions in volatiles. We proposed that some factors related to physical dynamics could influence the relative distribution of POPs in gas, liquid and solid products. MAP and torrefaction both involve low temperature regimes, but other process parameters substantially differ between the two processes, including the heating rate, residence time and air pressure (vacuum in MAP vs N2 flow in torrefaction), which could substantially affect POP formation characteristics. Generally, chlorinated organics may form either in the gas phase (vapor) homogeneously, or on solid surfaces such as a degraded char matrix (in MAP and torrefaction) or on soot or fly ash surfaces (in combustion) via heterogeneous reactions. In reactions involving (chloro)phenol precursors, the formation depends strongly on precursor concentrations and residence times, which are influenced (inter 56 alia) by the pressure in the reactor (vacuum in MAP vs N2 supply in torrefaction). Figure 21 illustrates some of the major routes whereby PCDDs, PCDFs and PCNs (collectively referred to as dioxins in the figure) can be formed and transferred in the three types of thermal processes. 57 Reaction chamber Volatiles Combustion + O2 end up in flue gas - CO2, CO, Nox, H2O de novo catalytic > 600 °C O2, Δt≈100° C/s Post combustion zone/condensors/PUF - PICs Chars Biomass > 650 °C chlorination /dechlorination quenching to <400 °C Evaporate quickly due to the vacuum MAP up to 200° C <<atm, Δt≈1 ° C/s Dioxins (Secondary formation) condensation Gas phase precursor reaction Dioxins (Primary formation) Volatiles CO2, CO, Nox, H2O quenching to <400 °C de novo/precursor - Non-condensables (CO2, CO etc.) - Condensables with low vapor pressure (precursors, H2O etc) Degradation Chars Precursors(in gas) React with carbon matrix Evaporate quickly due to vacuum Dioxins on char surface - Non-condensables (CO2, CO etc.) Volatiles - Condensables (with high vapor pressure) Torrefaction 200-300 °C N2,Δt ≈ 0.1 ° C/s Dioxins in non- or condensables Chars Degradation Precursors React with carbon matrix Dioxins (in chars) Lower fraction evaporated than in MAP Dioxins Figure 21. Schematic diagram of formation and transformation paths of dioxins in combustion, MAP and torrefaction. Lines in red represent important routes for transformation of organic compounds. 58 In most combustion scenarios, temperatures range from 600 to 1000s °C. During the initial stage as the temperature rises (at heating rates typically above 100 K/sec), volatilization occurs, resulting in gas phase products containing volatiles and water vapor. The volatile substances will continue reacting with O2 to form CO2, CO, NOx etc. The products of incomplete combustion (PICs), including precursor species formed in gas phase, will undergo numerous reactions as the temperature and oxygen concentration are sufficiently high. Dioxins are formed from primary processes in combustion chambers. As volatile products pass through the post-combustion zone with quenching conditions at temperatures below 400 °C, secondary formation processes involving even more complex pathways, such as condensation of precursors in gas phase will occur. The char residues and fly ash obtained from primary combustion can provide an organic matrix for de novo formation of dioxins. The presence of transition metal catalyst can also promote their formation. For our MAP experiments the temperature was increased to 200 °C at a heating rate of about 1 °C/sec. The system used, with a connected vacuum unit, provides much lower pressure (approximately a tenth of the atmospheric pressure) than typical combustion conditions. This results in faster evaporation of volatiles from the surface of the char matrix. Hence, most primary precursors that were formed from biomass degradation readily evaporated and ended up in the pyrolysis condensates. Only a minor fraction remained on the char matrix. This could explain why we found lower amounts of PCDD/Fs in chars than in oil condensates. In addition, in MAP with low temperature and oxygen-deficient conditions, the gas phase reactions involved in PCDD/F formation could be much less complex than in combustion, where the solid carbonaceous residues generated are highly reactive. In the torrefaction experiments, the temperature reached 200-300 °C at a heating rate of 0.1 °C/s, 10-fold slower than in the MAP setup. With N2 continuously introduced, and a vacuum unit connected at the outlet, the volatile organics were constantly “scavenged”, hence concentrations of volatile organics in gas phase inside the reactor were much lower than in combustion processes with no inflow of N2. Concentrations of volatiles inside the torrefaction reactor were much higher than those in the MAP system, and the residence time of precursor compounds was longer. Moreover, the combination of low torrefaction temperatures and pressures hindered volatilization of some precursor compounds with relatively high boiling points, in contrast to MAP where the precursors evaporated at temperatures below their boiling points due to the vacuum. Consequently, during 59 torrefaction the precursor compounds had a higher tendency to remain in solid carbon matrices, allowing PCDD and PCDF formation reactions. The torrefaction temperature was also too low to make the PCDDs and PCDFs present in the raw feedstock evaporate into gas phase. This could partly explain the higher proportions of PCDDs and PCDFs in solid torrefied products and lower proportions in condensates compared to corresponding proportions in MAP products. The water contents of the feedstocks also differed between our MAP and torrefaction experiments. For example, in torrefaction, the materials were pre-dried and degradation of relatively reactive saccharide components could occur in early stages of the process, while in MAP experiments raw feedstocks were directly introduced without pre-drying and water evaporated at the beginning of the pyrolysis. Whether or not the presence of water vapor affects PCDD and PCDF formation is unclear. Nevertheless, the solid residues generated in both MAP and torrefaction contained unconverted organic carbon which can adsorb organochlorines. Moreover, rates of adsorption and desorption strongly depend on the atmospheric conditions. In MAP with vacuum conditions desorption could be favored, whereas in torrefaction adsorption may prevail. Regarding the carbon balance in volatiles and solid products, the organic volatiles generated in combustion often contain more than 90% of the initial carbon, while in our MAP experiments the char yields were 35-46%. In torrefaction, normally more than 90% of carbon remains in solid phase. The differences in yields of thermochemical products in different processes will certainly influence the distribution of dioxins among phases. 60 5. Conclusions and future perspectives The major conclusions from the studies underlying this thesis can be summarized as follows: In PLE extraction of POPs from thermally treated biomass for simultaneous determination by GC/MS, solvents with high polarity should not be used due to matrix interference from the high coextraction of thermally degraded lignocellulosic compounds. Raw wood is less solvent-dependent and comparable results can be obtained with polar and non-polar solvents. In MAP experiments, POPs were predominantly retained in pyrolysis oils, while in torrefaction experiments large fractions of POPs were observed in solid chars with little in volatiles. These findings suggest that physical dynamic conditions (particularly heating rate and pressure in the reactor) could govern distributions of POPs in gas, liquid and solid products. The abundances of POPs in noncondensable gas products were relatively low in both MAP and torrefaction experiments. This information could facilitate the development of strategies for controlling gas phase emissions of organic pollutants, and utilization of different thermally treated products. In both MAP and torrefaction experiments, highly chlorinated congeners with low volatility tend to be retained in chars, whereas less chlorinated congeners tend to volatize into the gas phase. Isomer patterns of MAP products are more selective than patterns observed in most combustion studies, indicating less complex formation pathways in the low temperature and oxygen deficient conditions used in MAP than in combustion. However, in our opinion, the complexity of formation mechanisms involving heterogeneous routes, as well as the uncertainties in many thermochemical and rate parameters make it difficult to make a conclusive statement about the contribution of each pathway. Nevertheless, the presence of isomers with low thermodynamic stability in MAP suggests that the formation pathways of PCDDs, PCDFs and PCNs could be governed not only by thermodynamic factors but also kinetic factors and the reactivity of precursor intermediates. 61 Chemical composition of feedstock, particularly its contents of chlorine and catalytically active metals (mainly Cu and Fe), plays key roles in PCDD, PCDF and PCN formation. Chlorine is not the only important factor, as shown by the low concentrations of PCDD/Fs in torrefaction products of cassava stems (which have high Cl contents). The abundances of PCDDs, PCDFs and PCNs depend on complex interactions between feedstock-related and process variables. Although experiments can be designed to evaluate the effect of individual variables, the influence on dioxin formations solely based on knowledge of the feedstock content are difficult to apply in a predictive manner. Thermal conversion of biomass with high levels of chlorinated organic contaminants such as PCP can result in high formation of dioxins compared to clean wood. For management and recycling of contaminated waste wood, controlled incineration still appears to be most appropriate option for dioxin destruction. In addition, it may be necessary to identify and investigate the particleboard still‑in‑use and in demolition containing PCP preservatives to prevent dioxin contamination. Future perspectives The presented studies indicate that (chloro)phenoxyl intermediates could be important precursors in POP formation. Chlorination patterns of precursors could play key roles in final PCDD/F profiles. Detailed information on PCPhs concentrations and isomer patterns in feedstock and thermally treated products, could be useful for fully elucidating the role of PCPhs as precursors. Also, formation of both PCDFs and PCNs appeared to proceed via chlorination of non- or low chlorinated compounds. Quantification of non-chlorinated DD, DF, CN and MoCN would be helpful to clarify the formation mechanisms involving chlorination of non-chlorinated compounds. In a real scenario of torrefaction at full scale, the torrefaction gas is generally combusted and the heat is typically used for biomass drying and heating during the torrefaction process. This differs from the experimental setup in our bench-scaled torrefaction where the gas products were removed directly by partial vacuum. The torrefaction gas generally has complex composition, consisting of a permanent gas fraction and a condensable fraction. Whether or not the flue gas used for pre-drying biomass affects dioxin formation requires further investigation. 62 As speculated in Chapter 7, the vacuum applied in the MAP system could have contributed to differences in dioxin distributions among products observed in the MAP and torrefaction experiments. However, more experiments are required to draw solid conclusions regarding these differences. For example, conducting MAP under N 2 using the same feedstock or torrefaction under vacuum might be helpful for comprehensive comparison of the results under different operating conditions. 63 Acknowledgements First and foremost, I would like to express my gratitude to my supervisor Stina Jansson for giving me this opportunity, for sharing your great expertise in the field of organic pollutants in thermochemical processes, for supporting me on all scientific conferences and field studies. Thanks for always being available on the helpful consultations. Thanks to my co-supervisor Peter Haglund and Silvia Larsson for the great guidance and inspiration. Thanks also to my external mentor Mariusz from Energy Centre of the Netherlands for the scientific guidance and enthusiastic discussion. My coauthors are acknowledged for all the contribution of publications. I would like to acknowledge Bio4Energy (www.bio4energy.se), a strategic research environment appointed by the Swedish government, for the financial support of this work. There are many colleagues that deserve special recognition for contributing to this project. Big thanks go to Per Lilielind for help with the GC/MS analysis and discussions. I would like to thank Mark and Vitaliy from York University, Magnus from SLU for the help in numerous ways succeeding with my field experiments. Thanks are due to Mats Tysklind for supporting me in GloCom project. Mar Edo for being great companion and support throughout the years. Thanks go to all the “combustion” girls Mirva, Lisa and Eva for the fantastic accompany and strong support. Thanks go to Maria for instructing me on sample cleanup and Staffan for helping me to get a quick start on Masslynx. All staff, fellow students and friends, I sincerely thank you for the fantastic time, lunches, “fika” and laughs. Thanks go to Sandra for the most memorable time and for your contagious smile, always shining in the northern darkness. I wish to thank Cathrin, Christine (My punch-out partner, Chantons et buvons !!), Kristin (hot as a fireball), Joao, Matyas, Jana, Mandana, Meldi, Lan, Marcus, Sherry and all the people at MKL for all your support and the wonderful time we have spent. My Chinese friends Chaojun, Yaozong, Junfang and Jin are specially acknowledged for making me feel at homeland. Thank all the people surrounding for making it such a nice place to work and live with. Finally, I would like to thank my family for the incredible support and patience. 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