HR DEO brochure web version

Introduction
Ranging from the underground or open cast extraction of valuable mineral ores to quarrying
of construction material or underground heavy construction for example tunneling; mining is
considered as one of the most challenging heavy duty industry as the mining equipment is
subject to long operating hours with heavy loads and/or frequent vibrations under very
harsh operating conditions such as dust, wide and extreme cold and hot temperatures and
the presence of water.
Proper lubrication of equipment will avoid premature failure and reduce frequent maintenance needs. This further avoids unscheduled downtime and lastly achieve timeous
completion of all planned projects.
essenza offers a wide range of high quality heavy duty lubricants for the fleet of equipment
and machinery generally used in mining operations, from high output diesel engine oils to
transmission and axle oils, including multifunctional tractor oils, hydraulic oils and fluids, rock
drill oils and lubricating greases.
Even when operating under harsh conditions, our range of lubricants exhibit excellent
viscosity stability and wear and corrosion protection to maintain the equipment in the best
condition for a long period of time. essenza lubricants are formulated to meet various
international industrial standards, such as API, ACEA, and other OEM requirements.
Base Oil Quality
power from within
Product Highlights
ULTRA FLEET TD
As the mining industry involves complex machinery, essenza has formulated a S.H.P.D diesel engine oil
called essenza powerful Ultra Fleet TD SAE 15W-40 which is formulated to meet the requirements of
modern supercharged diesel engines which operate under severe duty. The multi-grade characteristics
of the oil allows for use in both summer and winter conditions. The advanced technology of the product
meets the most severe lubrication requirement of European and US heavy duty engines which demand
low emission standards and extended oil drain intervals.
essenza powerful Ultra Fleet TD SAE 15W-40 excels in soot and sludge control, thereby maintaining a
clean condition of the cylinders and pistons in the engine.
The valve train controls the rate of air and exhaust gas flowing through an engine. Given the exact
geometry of this system, poor valve train performance can result in inefficient operation and a
significant loss of power. essenza powerful Ultra Fleet TD SAE 15W-40 provides enhanced protection to
maintain optimum performance of the mining machinery.
Its good detergent-dispersant properties, combined with its very high, long-lasting ability to neutralize
acidic products caused by combustion, keeps pistons clean, while solid combustion products are held
in the suspension, thus preventing the formation of harmful crankcase deposits.
All the metal parts of the engine are protected and wear is reduced, ensuring maximum engine
efficiency throughout its life. This is particularly important, commercially as it reduces operation and
maintenance costs, minimizes down time and allows better performance through the engine life.
essenza powerful Ultra Fleet TD SAE 15W-40 wide specifications coverage helps rationalize the lubricant
handling in fleets with different engine types.
Specification level
API CI-4/CF/SL, ACEA E7, CATERPILLAR ECF-1a/2, CUMMINS CES 20076/77/78, DETROIT DIESEL DDC
93K215, DEUTZ DQC-III-05, MACK EO-M PLUS, MAN M-3275 , MERCEDES BENZ 228.3 MTU TYPE-2, RENAULT
RLD-2, VOLVO VDS-3
HYDROe HFDU series
In certain part of the mining operation where a high degree of fire is expected, traditional
hydraulic oils may not be suitable enough. Mineral based hydraulic oils can burn very easily when
they get in touch with high temperature surfaces. It could cause fires which emit thick black
smoke. essenza HYDROe HFDU series is a line of Ester-based, water free, synthetic fire-resistant
hydraulic fluid specially designed for use in hydraulic transmission applications involving hotspots or
operating in high temperature environment, especially in mining, steel and iron making industries.
Its inherent high flash, fire, and autoignition points, contribute to its outstanding thermal stability.
Formulated with advanced Zinc-free technology, essenza HYDROe HFDU series provides excellent
wear protection and effectively avoids filter clogging problems.
GEARBOXe LL series
Mining gearboxes tend to be overloaded, which leads to overheating and excessive wear. This
often results in premature failure of the gears. essenza GEARBOXe LL series is a range of premium
high performance Extreme Pressure (EP) gear oil with long-life lubrication characteristics. It offers
outstanding protection for gears operating under severe service conditions, where high, shock loads
and low speeds are expected.
essenza GEARBOXe LL series displays strong antiwear and EP protection against micro pitting which
greatly reduces undesirable wear and scuffing caused by high and shock loads during operation.
essenza GEARBOXe LL series “Clean Gear” technology suspend sludge to prevent deposition onto
the gear, reducing damage to the equipment. Its excellent demulsibility properties together with rust
and corrosion resistance helps to protect lubricated parts even when moisture or external
contaminants are present.
Specification level
AIST 224, AGMA 9005-E02, ISO 12925-1 (CKD), DIN 51517 PART3-2011, GB 5903-2011, JIS
K2219-2006, DAVID BROWN S1.53.101 E
GREASe MOLY HT 2
essenza GREASE MOLY HT 2 can be used in an operating environment involving extreme pressure,
heavy loads, high temperatures and water resistance. It is a lithium complex thickened lubricating
grease formulated with high quality mineral oil and polymers.
180kg
essenza GREASE MOLY HT 2 contains antioxidants, corrosion inhibitors, EP/AW additives and
molybdenum disulphide which makes it suitable for the mentioned operating environment. It allows
for prolonged re-lubrication intervals due to its high degree of mechanical stability.
essenza GREASe MOLY HT 2 could be used in various types of bearing applications in mining
involving heavy load conditions and wet environments across wide temperature range, up to
140°C. Extra protection comes from the molybdenum disulphide component which aids in
applications with slow moving or oscillating motions.
Fortified with special polymers, essenza GREASe MOLY HT 2 displays excellent adhesiveness to all
metal surfaces and results in enhanced water resistant properties. Its high loading capacity
protects bearings against heavy and shock loads.
18kg
5kg
0.5kg
Specification level
ISO 12924: L-XP(F)DIB2, DIN 51502: KP2N-20
0.4kg
Its good antifoam and demulsibility properties prevents the formation of a stable emulsion
between the oil and any water which may enter the system through condensation or leakage,
therefore maintaining their lubricating power and anticorrosion performance even under these
circumstances.
Specification level
ISO-L-HFDU
The information and packshots contained herein is provided as a guideline and may change without notice. Italco, therefore declines any liability for the improper use of the product information. The essenza product line is not limited to the highlighted products only, therefore, we suggest that you contact our technicians in
order to obtain up-to-date information on our product line.
List of other related products for the mining industry within the essenza range.
About essenza
DEO
essenza, conceptualised by Italian designers and brought to life by an international network of
lubricant specialists, is a versatile brand that symbolise energy, efficiency, excellence and
evolution.
•
•
•
•
•
•
•
•
essenza sintetica Super TD EF SAE 10W-30
essenza powerful Super TD EF Series
essenza sintetica Ultra Fleet TD Series
essenza powerful Super TD Series
essenza powerful Super UD Series
essenza powerful Super MD Series
essenza powerful Super D Series
essenza powerful Diesel oil Series
TRANSMISSION OILS
•
•
•
•
essenza sintetica Gear LS SAE 75W-90
essenza powerful Gear LS SAE 85W-90
essenza powerful Gear GL5 Series
essenza powerful Gear GL4 Series
essenza is a comprehensive range of premium lubricating oils, greases and related products,
positioned at the global lubricants market. Our international technical team bring with them
decades of experience in product development and formulations. Therefore, our strength lies
in selecting the latest technology available to meet market expectations while our adaptation
strategy assures customisation in local markets.
Our carefully selected range is available from ISO 9001 plants in Singapore and Europe and is
available in an array of packaging options, to cater for our diverse market demands.
INDUSTRIAL
•
•
•
•
essenza HYDROe HV Series
essenza HYDROe AW Series
essenza GEARBOXe EP Series
essenza ROCKe Plus Series
ANTIFREEZE
•
•
•
GREASE
•
•
•
•
•
essenza COOLe Protection SFE
essenza COOLe Protection E
essenza COOLe Super R100
for more information, visit us at
www.essenzalubricants.it
essenza GREASe Multi EP Series
essenza GREASe MOLY 2
essenza GREASe HT 2
essenza GREASe HLT WR 2
essenza GREASe HS LL 2
Distributor’s Stamp
ITALCO (Far East) Pte Ltd | 101 Thomson Road, #14-04 United Square, Singapore 307591 Tel: +65 6659 1250 Fax: +65 6659 1251 |
Italy Office: Via Alberico II, 33, Roma, Italy Tel: +39 06 68 19 28 53 | email: [email protected] | facebook: www.facebook.com/essenza.motoroils