12 | The Last Word Speed to Market David S. Layton Summer 2013 Retail Therapy Outlets at Traverse Mountain | Page 4 2 | Nuts & Bolts Layton in the News 10 | Subcontractor Profile SME Steel A Quarterly Publication from Layton Construction Company www.laytonconstruction.com [ Nuts & Bolts ] Featured Project Industry report cites modest gains in commercial construction ENR reports that the construction market is making progress toward recovery and the modest turnaround can be seen in the growth of ENR’s 2013 Top 400 Contractors list. Total revenues of the Top 400 from 2012 increased nearly 10 percent over 2011 revenues. However, that figure is still about 10 percent below the historical high revenue mark of 2007 previous to the onset of the Great Recession. Layton continues to progress in the economic recovery, ranked as No. 94 on the ENR Top 400 list. 94 # Collaboration brings results and Intermountain’s new Healthcare Transformation Lab brings clinicians and developers together leading to better results for patients and providers. Medical Innovation Healthcare Transformation Lab brings collaboration to the table Intermountain Healthcare continues to foster a culture of innovation. Its new Healthcare Transformation Lab, built-out by Layton’s Interior Construction Specialists, was developed to encourage close collaboration between developers and clinicians. Employees work with the lab’s teams to research and measure ideas, making sure they are trying to solve a problem that affects healthcare quality and costs. From brainstorming ideas in the Briefing Center, to designing concepts in the Lab, to testing ideas in the simulation rooms, the Healthcare Transformation Lab is developing solutions that result in better health, better care and better cost management. Oil boom draws additional housing needs to North Dakota The Fox Hill Apartments will help fill a residential housing void in North Dakota. 2 | FOUNDATION | Layton Construction Company You can add North Dakota to the tally of states, now totaling 36, where Layton has performed work. Construction of the Fox Hills Apartments complex is underway in Watford, N.D. The multi-family unit developer saw a chronic shortage of permanent housing in the state due to the energy boom in the Bakken and Williston Basin oil and natural gas fields. Assembling a team of qualified subcontractors has been challenging to Layton management because of a lack of labor due to the strong economy in the region. Phoenix warehouse built to the Maxx Community Involvement Utah community benefits from 160,000 square feet of fun and fitness A $39 million, 160,000-squarefoot recreation center is open for use in Provo, Utah. The aquatics area has leisure pools, water slides, hot tubs and a competition pool with family changing rooms. [ Nuts & Bolts ] The completion of the Provo Recreation Center in Utah adds to Layton’s impressive resume in the sports and entertainment arena. If water isn’t your thing, the facility boasts a bouldering cave, a weightlifting and cardio area, a fitness studio, a running track, basketball courts, racquetball courts and a children’s indoor playground. Designed to multi-task as a community center, the facility includes classrooms and multipurpose rooms with kitchen facilities — a welcome resource for community citizens and groups. Koloa Landing expansion adds new services at premier Hawaiian resort Surgical boost coming to Northwest Medical Center in Tucson, Ariz. The completion of Koloa Landing at Poipu Beach Wyndham Grand Resort, Phase 2, on the island of Kauai, Hawaii, adds 13 residential suites and other amenities to the upscale resort property. Guests now enjoy a luxurious spa with five treatment rooms, three that cater to couples. The spa is enhanced with high-end finishes including lighting, intricate woodwork, natural stone and steam showers. A 1,200-square-foot fitness center offers free weights and cardio equipment. The main level has sales offices and a showroom. New waterscape features include a cascading waterfall, a reflection pool and a river that meanders through the property. Layton’s crews were challenged by constructing a facility immediately adjacent to the resort lobby. All construction activity was done with a focus on the guest experience. Ground has been broken at Northwest Medical Center in Tucson, Ariz., for a $46-million expansion. The project includes a new surgical wing and renovation of existing space. Layton will add 62,000 square feet of new construction to the existing surgical wing, also designed to accommodate future vertical expansion of three additional floors. Surgical suites incorporate the most up-to-date technology to enhance minimally invasive, image-guided and endovascular operating techniques including bariatric, robotic, total joint and total spine surgery. One of the surgical suites will be a hybrid cardiology/cardiovascular operating room. Construction is staged to first deliver the 16 operating room suites, a new lobby and a 24-bed post-anesthesia care unit (PACU). The second phase of construction will renovate existing pre-op, gastroenterology and central sterilization areas. The Phoenix commercial construction market is on the rebound. Following the Great Recession, some economists predicted a decade-long drought of little to no industrial growth in Phoenix. There is reason for optimism, though, as community leaders watch Layton build the 1.5 millionsquare-foot, build-to-suit Marshalls Warehouse. One of the largest warehouse Phoenix facilities ever constructed in the Phoenix market, it includes over 300 tilt-up concrete panels (ranging from 44 to 65 feet high) to create clear-height storage bays ranging from 32 feet to 52 feet. Coordinating movement of 250,000 cubic yards of earth, and placement of 75,000 cubic yards of concrete, 1,750 tons of structural steel, 1,300 columns and beams, over 8,000 joists and girders, nearly 1.5 million deck pins and 1.5 million linear feet of wire has made this project as complicated as it is big. The building will be the distribution center for TJX’s stores, including TJ Maxx and Marshalls. Layton Construction Company | FOUNDATION | 3 Outlets at Traverse Mountain Lehi, Utah Retail Therapy The Outlets at Traverse Mountain gives shoppers an easy place to getaway STORY BY GREG BENNETT PHOTOS BY Paige Pryor A t the meeting spot of two populated valleys, locally referred to as the “Point of the Mountain,” there are gorgeous lake, river and mountain views in almost every direction. There is also a new point of interest — the Outlets at Traverse Moun- tain — that brings top-notch shopping to this growing area. “Clearly the design and execution of the design came out very strong,” says Steve Craig, president and CEO of Craig Realty Group and owner of the project. “Every person who sees it is pretty amazed at the quality of the finish.” 4 | FOUNDATION | >>> Layton Construction Company [ Project Profile ] The Outlets at Traverse Mountain is already becoming a regional shopping draw in and around Salt Lake City. The average customer comes from 60 miles away. Layton Construction Company | FOUNDATION | 5 [ Project Profile ] The Details Start Date October 2011 Construction Completion Date November 2012 Total Square Footage 225,000 Retail Stores 41 Site Size 50 Acres Architects Awbrey Cook McGill Architects San Diego 6 | FOUNDATION | >>> This obvious quality is especially impressive because it is an outlet shopping center, which have traditionally worried less about amenities than other types of malls. Part of this attention to quality comes from the owner’s perspective as a long-term owner instead of someone looking to sell in a few years. “I’ve worked on some other malls,” says Mark Reed, superintendent on the project for Layton. “In those cases, they were built for an owner who was looking to own Layton Construction Company “This was a team effort. The subcontractors came in and put in the extra time. Layton took the deadline seriously.” Bill Kelly Director of construction, Craig Realty Group them for a few years and then flip them. You can tell the difference in the involvement and attention to detail that comes from Craig Realty as a long-term owner. It was great to work with them.” Shopper friendly The design and plan of the center focused on the shopper’s experience. What would the shopper feel? What would the shopper see? What does the shopper want? If the design could reflect those needs, the tenants and owners would all be happy, too. “We wanted the facility to have a nice walkability,” Steve says. “You’ll The fireplace adds aesthetic value and battles winter chill. Besides retailers already established in the area — like Samsonite — the Outlets at Traverse Mountain brought in the first Utah store for retailers like Under Armour, Le Creuset and GoLite. see that when traversing the property.” For example, from the farthest corners of each parking lot and throughout the shopping center, visitors don’t have to navigate a single stair. “Besides people in wheelchairs and on crutches, we also knew that mothers pushing strollers would appreciate this,” Steve says. Not their first rodeo When you’ve done a lot of projects, there’s a confidence that comes in the process. Craig Realty’s 25 years of experience in outlet construction and manage- ment have helped them developed procedures and shown them the products that make their projects have the end result they are looking for. “This is not our first rodeo,” Steve says. “We’ve become so experienced that we know which products hold up and which ones to avoid.” For example, Craig Realty knows that the pavers they use will look brand new even six years later. They know which roofing material will hold up to the harsh weather extremes that come with the Utah climate. Key Subcontractors Concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Geneva Rock Products EIFS/Stucco. . . . . . . . . . . . . . . . . . . . . . . . . . Nicolson Construction Earthwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilgore Companies Electrical. . . . . . . . . . . . . . . . Hunt Electric, Inc./Taylor Electric, Inc. Framing/Drywall. . . . . . . . . . . . . . . . . . . . . . . . . . . . Muddy Boys, Inc. Glass/Storefronts . . . . . . . . . . . . . . . . . . . . . . . . . . B & D Glass, Inc. HVAC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Salmon HVAC, LLC Landscape/Irrigation. . . . . . . . . . . Great Western Landscape, Inc. Pavers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KEPCO+ Plumbing. . . . . . . . . . Chaparral Intermountain Pacific Corporation Skylights/Canopies. . . . . . . . . . . . . . . . . . . . . Steel Encounters, Inc. Structural Steel. . . . . . . . . . . . . . . . . . . SME Steel Contractors, Inc. Layton Construction Company | FOUNDATION | 7 [ Project Profile ] The Outlets at Traverse Mountain reflect Craig Realty’s continued efforts to be environmentally responsible and fiscally prudent. It has high-quality air conditioning systems and a 50year reflective roof. [ Project Profile ] Craig Realty placed a premium on the bathrooms and accompanying lobby. The bathrooms are finished with quality materials and plenty of privacy. The lobby offers a warm place to regroup during hectic holiday shopping trips. The right look This occupational experience finds its way into the design and construction of the facility, too. “The design team put on paper and the construction team built Steve’s vision for this facility,” says Bill Kelly, 8 | FOUNDATION | director of construction for Craig Realty. “He wanted a high-end lodge feel and the architects and construction team really pulled it together.” Speed to market When building a shopping cen- Layton Construction Company ter, “Black Friday” takes on a whole new meaning. Besides being the largest retail shopping day of the year for most stores and malls around the country, it was also the must-be-open-no-matterwhat date for the construction team. Throw in some unpredictable weather and that “no matter what” can be challenging. Layton’s ability to embrace these challenges — and the company’s solid plan to meet them head-on — made the difference. [ Project Profile ] The Outlets feature 100,000 square feet of intricate designed paver walkways with radiant heat underneath. “The key reason for good communication is that it empowers the contractor to make decisions. If you’re hard to get in contact with, they can’t move forward. That’s not how we work.” Bill Kelly Director of construction, Craig Realty Group “We worked hard to understand the needs, challenges and demands,” says Dave Whimpey, Layton’s project manager. “The aggressive schedule required redundancy in our planning to deal with many dynamics and meet project milestones.” The facility benefitted from mild weather that allowed crews to continue working at a brisk pace even during the winter. “We’d made commitments to tenants that we would be open by a certain date,” Steve says. “We had to get the work done in time to get them in. We were extraordinarily fortunate to have the contractor and the weather we needed. Everyone cooperated in a great way to complete the work.” Paving the way Another unique aspect of constructing a shopping center is that you’re preparing the way for an additional 35 contractors to complete individual build-outs for tenants. “We took great care in making sure we protected the concrete floors during construction,” Mark says. “That’s what the tenant contractors would look closely at when they came to inspect the site. We wanted to give them quality that would please them.” Mark had tenant contractors say they were the nicest concrete slabs they’d worked with. The end result The Outlets at Traverse Mountain opened in time for the holiday shopping season in November 2012 with 41 retail stores and a tremendous response from the local — and regional — community. “We had a group of people at Layton Construction that were as passionate about what we were passionate about,” Steve says. “We were extremely grateful for their efforts. We enjoyed the process and would do it again in a minute.” Craig Realty’s involvement was appreciated by Layton as well. “I could call Bill on a Saturday and he would talk — on his time — about anything that needed to be discussed,” Mark says. “If there was a problem, we could discuss it openly and get it taken care of.” Now, both groups look forward to the Phase Two expansion planned for the mountainside retreat. “You can guess who we will have build that second phase,” Steve says. Outlets at Traverse Mountain Quick Notes • Feb. 22, 2012: First concrete slabs placed. • Nov. 16, 2012: First shoppers visit the Outlets. • Construction crews moved 600,000 cubic yards of earth to level the site for the Outlets. • The 12,000-square-foot lobby boasts a 50-foot fireplace. • A glass atrium canopy protects shoppers from winter snow and summer sun. Layton Construction Company | FOUNDATION | 9 [ Subcontractor Profile ] SME Steel CEO Wayne Searle and the team at SME Steel bring innovation and teamwork to their projects. Keeping Buildings Up SME Steel offers combination of strength and flexibility T he core of most large buildings is made from a steel skeleton that uses its strength to keep the building standing tall and fulfilling its purpose. However, sometimes — like in an earthquake — that steel core needs to give enough to keep things standing up straight. SME Steel in West Jordan, Utah, has made a living out of erecting the finest steel cores you can find while being a valuable — and sometimes flexible — member of the design-build teams the company works with. “We make things stand up,” says Wayne Searle, CEO of SME Steel. “That’s the best way to sum it up. But we do it in a way that makes us an important part of the building team.” In the era computer modeling, SME has embraced technology. 10 | FOUNDATION | “Very rarely do you see a project that comes completely designed anymore. We’ve embraced that and add value to the work done by architects and engineers.” Wayne Searle CEO of SME Steel in West Jordan, Utah Past projects involved drafting the project, bidding each part and then starting work. Today, companies work together to make decisions as the project is moving. Instead of 2-D drafting plans, 3-D computer models are made for every project. “We’re able to do a lot of the work for the engineers and architects,” Wayne says. “We come in with solutions.” SME also has solutions to large building issues. The company recently developed a proprietary system — CoreBrace® — that is easy to install and offers addi- Layton Construction Company tional strength to buildings during earthquakes. “We’ve developed braces in countries all around the world — New Zealand, Israel, China,” Wayne says. “It’s exciting.” Despite exciting international prospects, SME continues to meet the needs of builders around the western United States. Besides the Outlets at Traverse Mountain, SME Steel has completed work on large-scale projects including City Center in Las Vegas and the new home of the San Francisco 49ers in Santa Clara, Calif. Founded 1992 Type of Work • Full-service steel suppliers Employees • 650 Subsidiaries • SME Steel Contractors (West Jordan, Utah) • CoreBrace, LLC (West Jordan, Utah) • Southwest Steel, LLC (Henderson, Nevada) • Southwest Architectural Metals (Henderson, Nevada) • Southwest Stair (El Mirage, Ariz.) High-profile JOBS WITH LAYTON • Outlets at Traverse Mountain (Lehi, Utah) • Boise Airport Expansion (Boise, Idaho) • Huntsman Cancer Institute (Salt Lake City) Contact information 5801 W. Wells Park Road West Jordan, UT (801) 280-0711 www.smesteel.com Layton strikes a chord with Habitat for Humanity to help single mother M arla Edwards beams about her Habitat for Humanity home. The Nashville, Tenn., professional home health assistant and single mother of three girls was looking for stability, safety and security in the Habitat ownership program. Marla and her girls lived in an apartment complex where she didn’t allow her children to play outside because safety concerns. Layton’s team of professionals in the Nashville office selected the Habitat for Humanity program as a way to give back to the local community. “We are builders by trade, but nothing gives you a better feeling than when you can help build people,” says Bob Maguire, Layton vice president. “We wanted to do something good for the community as well as do some team-building with our employees and Nashville area subcontractors. Building this home for Marla couldn’t have turned out better for all of these reasons.” The team came together in early April, and spent four successive weekends lifting walls, pounding nails, placing doors, hanging drywall and painting. It was an unseasonably cold and rainy weekend in Nashville, but the team endured. “The miserable weather of the first weekend was compensated by the warmth we felt as we worked together alongside Marla in helping put up the walls of her home. She is so excited to have a place to call her own. We are happy to be a part of it,” says Randy Patterson, Layton vice president. Habitat for Humanity of Greater Nashville is an ecumenical Christian ministry that provides the lifechanging opportunity for people to purchase and own quality, affordable homes. Established in 1985, Habitat of Greater Nashville has built or recycled over 600 homes in the Nashville area. Layton reached out to its outstanding subcontractors and invited their participation. ABG Caulking Contractors, Inc.; Adams Group; Alpha SteelFab, Inc.; Atlas Drywall, Inc.; Copper Mountain Electric LLC; Empower Electric LLC; Enterprise Electric LLC J&S Mechanical Contractors; Kemna Tile Inc.; LCR Contractors; Lee Company; Manning Materials, Inc.; McCarthy Jones & Woodward, Inc.; Old Dominion Firestopping, LLC; Power Management Corporation; RJ Wherry & Associates, Inc.; SteelFab, Inc.; Structural Detailing, LLC; Western States Mechanical; Wylie Steel Fabricators, Inc. made financial contributions which were matched by Layton Construction. Many Layton and partners helped a single mother in Nashville, Tenn., enjoy the benefits of home ownership. of these companies also provided volunteers to help with the construction. The weekend construction crews averaged 25 people each week, including employees’ family members who also wanted to share in the goodness of giving. Steve Lainart, general manager of Thompson Power was one of the lead volunteers at the construction site. After one of the weekends of work, Steve said, “Hey guys, I hope you and your team are feeling okay this Monday morning. I can tell I did something on Saturday, a little creaky here and there, but not an unpleasant feeling considering the excellent progress and quality work that you all accomplished. Kurt Gary Weston | 24 years Gary Weston Gary Weston appreciates Layton’s commitment to the words on their hard hats — “Constructing with Integrity.” “I have a lot of subcontractors that will tell me that we do things no other general contractor they work with does,” Gary says. “I take pride in that. We do the little things that make the difference.” This attention to detail and integrity in construction are two of the things that have kept him with the company all these years. “I appreciate how the Layton family has chosen to run the business,” he says. “I know that we will do the job the right way.” Gary finds satisfaction in his job from the constant challenges he faces. For example, he worked on the Level 5 clean room that was part of the USTAR building on the campus of the University of Utah. “When you see a Level 5 clean [Habitat supervisor] gave me an update last evening and couldn’t say enough of what a pleasure it was working with your team, and I certainly agree. It is easy to see why Layton Construction is a premiere contractor considering your team’s focus, initiative and efforts. You guys flat get it done. You certainly made a difference … hard to ask for more.” Marla and the girls are now comfortable and secure in a home of their own. But there are not many days when Layton’s Nashville team members don’t reflect upon the happiness they feel as they were part of this great project in helping others in need. That is The Layton Way. Employee Focus room after it’s completed, it doesn’t look that difficult — it’s just a bunch of white rooms — but that was a significant challenge,” he says. Gary looks forward to forging more relationships with clients in the future. “I like getting to know our clients and being there for them on several projects, not just one-and-done,” Gary says. “Those relationships are important to me and to the company.” Layton Construction Company | FOUNDATION | 11 [ Contribution Corner ] Making Music in Nashville [ The Last Word ] In just nine months, Layton crews finished the 225,000-square-foot Outlets at Traverse Mountain — an amazing feat. Layton Construction Company Area Offices Salt Lake City 9090 S. Sandy Parkway Sandy, UT 84070 (801) 568-9090 Phoenix 4686 E. Van Buren Suite 100 Phoenix, AZ 85008 (602) 840-8655 Irvine 8001 Irvine Center Drive Suite 1000 Irvine, CA 92618 (949) 453-8300 Speed to Market Outlets at Traverse Mountain illustrates importance of speed F or years, the only reason I shopped in Lehi, Utah, was to visit Cabela’s. I often traveled David S. Layton alone because Julie wasn’t interested in seeing decoys, rods and reels, camo and ammo. However, her shopping pattern has changed as Julie is now anxious to go when I tell her I’m driving to Lehi. A new world of shopping has emerged in the Wasatch Front with the opening of the Outlets at Traverse Mountain. Craig Realty Group is a leader in the development of upscale factory outlet centers across the country. They secured the Utah site shortly before the Great Recession then patiently waited for retail markets to rebound. It is all about timing. The metropolitan area is growing. The economy is improving. A vibrant tourist market is also drawn to regional factory outlet centers. After developing a thorough 12 | FOUNDATION | construction plan with Craig Realty, we had little more than a year to complete the project. Our schedule was aggressive. We had to hit the opening date for the 2012 holiday shopping season. To exceed customer expectations, we needed to provide not only quality workmanship, but to do it with a focus on “Speed to Market.” Craig Realty secured tenants for the outlet center based upon trust in us that we would have the facility open for the critical “Black Friday” shopping weekend. Retailer’s annual sales goals are dependent upon robust holiday traffic. Without question and without excuses, we had to hit that target date. The center was a significant challenge to complete. Our crews moved 600,000 cubic yards of earth around and off the mountainside to create a level site so the center would have no stairs to climb. We juggled schedules. We expedited fabricated steel packages to fit into construction sequencing. Crews literally worked day (installing steel and glass in covered atriums above) Layton Construction Company and night (placing thousands of hand-set pavers in the walkways below the atrium) to improve the pace of the schedule, the flow of the project, and safety of the work. In addition to finishing the center’s core and shell, we coordinated with three dozen different tenant finish contractors who worked independently for the center’s tenants. Our concrete crews were also innovative and particular with the placement of concrete floors in the outlet center. A number of the tenant finish contractors noted the concrete floors as some of the highest quality concrete they had worked with, as they applied final colors or sealants, before installing merchandise racking systems. The Layton team and our great subcontractors did a phenomenal job at the Outlets at Traverse Mountain. We met all schedules and beat some of them to move the project along, all while maintaining a safe working environment. The center opened on time. Our construction crews moved on. The shoppers moved in. And Julie and I go shopping. Orlando 5401 S. Kirkman Road Suite 310 Orlando, FL 32819 (407) 681-0185 Hawaii 4370 Kukui Grove Street Suite 202 Lihue, HI 96766 (808) 245-8680 Boise 1444 S. Entertainment Ave. Suite 300 Boise, ID 83709 (208) 429-6740 Nashville 5409 Maryland Way Suite 100 Brentwood, TN 37027 (615) 376-6217 A publication of the Layton Construction Company marketing department: Alan Rindlisbacher, Director Chris Knoles, Manager www.laytonconstruction.com
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