ClearVue - PSP Limited

Installing ClearVue Fencing
2. Decide where the gate is to be positioned. Our standard gate is 900mm
wide. For the recommend latch you will need to allow between 920mm
and 938mm for the hinges & latches so the gate can open and close.
Remember that the gap for the gate should be measured from post to
post NOT base plate to base plate. Refer to your instructions from the
Latch and Hinge manufacturer for exact dimensions.
3. String a line the length of the proposed fence line to ensure posts are
set in a straight line. The string line can be on the inside or outside of the
base plate whichever is easier. Remember to leave enough room so the
base plate is far enough away from the edge of the pool or deck and that
the fasteners will be going into a solid fixing point.
4. Two Spigots are already attached to each post using 2 screws. Remove
any spigots from end posts and insert the plugs supplied. Repeat this for
all posts that require bottom spigots removed.
5. Place the first post where the gate is to be hinged from ensuring that the
edge of the base plate follows the line of the proposed fence. To ensure
panels are easy to install its essential you keep the base plate square with
your string line.
6. Mark the 4 holes in the bottom plate with a pencil, remove post.
7. Drill holes for the required fixings.
8. Place post over holes and insert fixings and fasten according to
manufacturers specifications. It is very important that you use a spirit
level to ensure all your posts are true in both dimensions. If the posts are
not exactly true you will have difficulty installing the panels. Use noncorroding packers (PVC or Stainless Steel) under the base plate to plumb
the posts if required. Note: Use a spirit level to ensure that the posts are
vertically plumb before fixing
9.
Insert your first bottom rail and then the next post. If this is not a full
width panel you may need to trim the bottom rail to length. Alternatively
you can place bottom rail on top of spigot, as shown in diagram 1. Mark
the 4 holes on bottom plate, remove bottom rail and post, drill holes as
in step 7. (DO NOT FIX YET.)
10.
Slide bottom rail over the spigot on fixed post. You will need to remove
the plastic U-Section and trim the bottom to allow the spigot to fit neatly
into the bottom rail.
11.
Slide next post and spigot into the bottom rail. Ensure posts are hard
up against bottom rail. The post will line up with the pre-drilled holes
from step 9.
12.
Fix post as in step 8. REMEMBER It’s very important that you use a spirit
level to ensure all your posts are true in both dimensions. If the posts are
not exactly true you will have difficulty installing the panels.
13.Insert bottom Rail Gasket into the fixed bottom rail. (Again ensure the
bottom of the gasket has been trimmed to clear spigots.)
14. Peel back protection film approximately 50mm from all sides (both sides
of panel). Slide in pre-cut ClearVue Acrylic Panel. Leave the protective
film on until job is fully completed. Ensure polished edge is at the
top.
15. Place rubber gasket x2 into the same side of each post, starting at
the bottom of the posts. Keeping pressure on panel so gaskets don’t
fall out. Place next 2 gaskets on the reverse side of the panel. This will
require soapy water as the fit will be tight. It’s useful to ensure that the
water is reasonable soapy and that you keep the rubbers wet. This will
make fitting much easier! Gaskets should finish flush with post.
16. Do not trim gaskets or place post caps until fence install is finished.
17. Repeat steps 9-15 on all full panels until the fence is complete.
Note: The last panel may need to be cut to size to fit into space,
follow cutting instructions on page 15. Use a hacksaw or metal cut
off saw to cut the bottom rail ensuring a straight cut. File off any
metal burrs as these can scratch the acrylic sheet.
Note: A corner post is available for 90˚ corners. Fix as n steps 9 - 12.
Note: For random angled corners use two end posts back to back.
Ensure that the gap between posts is no more than 100mm. This
may require trimming of the base plate. Fix as in steps 9 - 12.
Cutting Instructions
ClearVue
Sawing
The standard machines used for wood and metalworking are suitable for
machining PLEXIGLAS®. Non-vibrating high-speed machines provide clean
cut edges especially when the Irwin Marathon PVC blade is used.
Circular Handsaws and Circular Table Saws:
When cutting PLEXIGLAS® to size, the blades of circular handsaws or of
circular table saws should protrude only slightly beyond the sheet.
•
Always use carbide-tipped saw blades.
•
Teeth: trapezoidal flat tooth or alternate teeth.
•
Tooth pitch: ~ 13mm.
•
Always work with a stop.
•
Carefully saw into the sheet with the saw running.
•
Make sure that cutting is exact.
•
Do no tilt the material.
•
Fix the sheets to avoid flutter.
•
Saw at an average feed rate.
•
Make sure the sheet is protected from the base of the saw to avoid
scratches.
Tips
•
Cool thoroughly with water, especially when working with spiral drills,
conical drills, compass saws and jigsaws.
•
Mask Circular Saw base plate with masking tape to stop scratching on
sheets.
ACRYLIC FENCING SYSTEM
18. Place post caps on all posts.
*Important: ClearVue Acrylic Fence System should not be
used as a balustrade or restraining fence in any situation over
1000mm above the ground.
Fixing Gate Details
PSP Limited recommend using Truclose gate hardware.
Gate Hinge Model: TCHDIA
Gate Latch Model: MagnaLatch Top Pull
All gate hardware used must comply with NZS8500:2006, Section 3.4 in
its entirety. Gate hardware is not included in the PSP ClearVue Acrylic
Fencing System, please check with your local builders merchants of
availability for the recommended hardware line.
PSP accept no responsibility for gate hardware not complying with this
standard.
1.
2.
3.
4.
5.
Measure space for gate, ensuring clearance for gate hardware, this will
be in manufacturers specifications.
Follow steps 1 - 18 of the fence installation process.
Fix hinges to the pre-fabricated gate as per gate hardware installation
specifications.
Fix gate latches as per gate hardware installation specifications.
Important: Adjust hinge hardware so the gate closes as required in
NZS8500:2006, Section 3.4.
Cleaning Instructions
*Do Not use Ammonia or Abrasive Based Cleaners on Acrylic*
*Never Wipe the Panels Dry*
For General Cleaning:
PSP Recommend that you use PSP ClearVue Acrylic Cleaner product.
Directions:
First hose down with water to remove any grit or dirt. Shake well. Apply
evenly to surface. Rub gently with a PSP ClearVue Cleaning Cloth until dry.
For Scratches and Abrasions:
PSP recommends that you use PSP ClearVue Scratch Remover.
Directions:
Shake well before use. Apply with a soft dry cloth in a circular motion until
dry. Use a separate clean dry cloth to remove residue. Finish by cleaning with
PSP ClearVue Acrylic Cleaner. Repeat steps until desired result is achieved.
FREEPHONE 0800 786 883
www.psp.co.nz
V:10/14
1. Work out how many Post, Rails, Panels (1010mm centre of post to centre
of post) and Gates (920mm to 938mm) are required. It may be that your
installation will not work out to full sized panels. You need to decide
where your cut panels will be located. We will address cutting the panels
later in the instructions.
Installing ClearVue Fencing
Enjoy the unobstructed
views you desire
Meets NZ Pool Standard NZS 8500:2006
ENT
Y
SINCE
FI
T
Infill
(Comes with Post)
90˚ Corner Post
Rail Spigot
(Comes with Posts)
Post Rubber Seal
(Comes with Post)
After
100mm
Glass Post Baluster
Clear Acrylic Panel
1105mm(h) x 977mm(w) x 8mm
T IM
TED L I F E
No.1
SINCE
1987
W
AR
ClearVue Aluminium Profiles:
PSP offer a 10 year powder coat warranty covering colour
adhesion and colour integrity. The aluminium posts are
covered by a 15 year structural integrity warranty.
E
E
ACRYLIC FENCING SYSTEM
RRAN
RAN
6
T
FI
15
REP
ENT
T
Y
T
1615
RAN
T IM
ClearVue Panels:
E
PSP guarantee that ClearVue Acrylic Panels will
TED LIFnot
discolour or yellow and retain a high level of light
transmission for 15 years.
T
A
AR
R
T
W
X853
Heavy Duty Post
RAN
Note
Spans are designed to a maximum site
wind speed (ultimate) of 51m/s (AS/NZS
1170.2:2002)
ClearVue
10
1347
AR
EN Y
FTE EA
F ULL
Warranty Details 5
EN YEA
R
Y
IVE EA
Max Span (mm) for post & rail combinations
X855
Standard Post
Y
Gate
1105mm(h) x 900mm(w)
R
PSP ClearVue Acrylic Fencing is BRANZ appraised and
meets NZS 8500:2006 standards for pool fencing in New
Zealand.
Exploded Corner View
W
Its 15 year full replacement guarantee is the promise that
ClearVue panels will keep their clear, quality good looks,
regardless of conditions.
•
•
•
•
Ideal for residential and commercial applications
Easy to install
Acrylic panel will not discolour or yellow for at least
15 years
A fraction of the weight and cost of glass
Impact resistance
BRANZ appraised
15 year full replacement
Max Span (mm)
W
Made of high grade acrylic, PSP ClearVue Acrylic Fencing
is a high quality, unobtrusive solution to pool fencing.
Consisting of long lasting quality acrylic panels and quality
powder coated aluminium posts, ClearVue is a stylish, easily
installed fencing system with full New Zealand Standards
approval for pools and deck environments.
•
•
•
31-03-10
(Comes with Bottom Rail)
Y
For the first time in New Zealand, PSP can offer a high
quality fencing solution that is a true alternative to glass
panelled fencing.
Features and Benefits
Rail
LIMI
Long Lasting Good Looks.
Balustrade Systems
Span Rating Chart
Glass Post Balustrade
Rail Gasket
1000mm
Before
LIMI
RAN
Y
AR
Gate Latch Post
1400mm & 2000mm
Standard Post
1200mm & 1800mm
F
T
1987
Y
Y
LIMI
Y
F
LIMI
No.1
Exploded View
Components & Accessories
EPLACEM
E
T
T
TED L I F E
W
RAN
RAN
T IM
E
W
AR
T IM
TED L I F E
AR
R
T
15
R
F ULL
RAN
10
EN Y
FTE EA
R
W
AR
EN YEA
W
5
R
Y
IVE EA
LACE
M