DOI 10.4010/2016.872 ISSN 2321 3361 © 2016 IJESC Research Article Volume 6 Issue No. 4 Electricity Generation through Wheel Regenerative Braking System Pratibha Patel1, Upwan Kumar Sahu2, Veena3, Rashmi Khutel4, Juli Singh Sadhak5 UG Scholar1, 2, 3, 4, Assistant Professor 5 Department of EEE YITM, Chhattisgarh, India [email protected], [email protected], [email protected], [email protected], [email protected] Abstract: Regenerative Braking System (RBS) is an efficient system to reduce the vehicle emission and fuel consumption. RBS is a system which converts mechanical energy to electrical energy during braking action. It will become an important system for future vehicle such as hybrid and electric car. Generally in automobiles whenever the brakes are applied the vehicle comes to a halt and the kinetic energy gets wasted due to friction in the form of kinetic energy. Using regenerative braking system in automobiles enables us to recover the kinetic energy of the vehicle to some extent that is lost during the braking process. In this paper the author discusses two methods of utilizing the kinetic energy that is usually wasted by converting it into either electrical energy or into mechanical energy. Regenerative braking system can convert the kinetic energy into electrical energy with help of electric motor. And it can also convert the kinetic energy into mechanical energy, which is supplied to the vehicle whenever it is needed, with the help of a flywheel. Keywords: RBS- Regenerative Braking System, EHV- Electric Hybrid Vehicle, CBS- Conventional Braking System, EMElectrical Motors, EV – Electrical Vehicle ESU- Energy Storage Unit, CVT- Continuously Variable Transmission I. INTRODUCTION Regenerative Braking System:Regenerative Braking System is the way of slowing vehicle by using the motors as brakes. Instead of the surplus energy of the vehicle being wasted as unwanted heat, the motors act as generators and return some of it to the overhead wires as electricity. The vehicle is primarily powered from the electrical energy generated from the generator, which burns gasoline. This energy is stored in a large battery, and used by an electric motor that provides motive force to the wheels. The regenerative braking taking place on the vehicle is a way to obtain more efficiency; instead of converting kinetic energy to thermal energy through frictional braking, the vehicle can convert a good fraction of its kinetic energy back into charge in the battery, using the same principle as an alternator. Definition:Breaking method in which the mechanical energy from the loads is converted in to electrical energy and regenerated back in to the line is known as Regenerative Braking. The motor operates as generator. A. Introduction to Conventional Braking System Braking in a moving vehicle means the application of the brakes to slow or stop its movement, usually by depressing a International Journal of Engineering Science and Computing, April 2016 pedal. The braking distance is the distance between the time the brakes are applied and the time the vehicle comes to a complete stop. When brakes are applied to a vehicle using conventional braking system, kinetic energy is converted into heat due to the friction between the wheels and brake pads. This heat is carried away in the airstream and the energy is wasted. The total amount of energy lost in this process depends on how often, how hard and for how long the brakes are applied. B. Introduction to Regenerative Braking System Regenerative braking is one of the emerging technologies which can prove very beneficent. The use of regenerative braking in a vehicle not only results in the recovery of the energy but it also increases the efficiency of vehicle(in case of hybrid vehicles) and saves energy, which is stored in the auxiliary battery. This technology of regenerative braking controls the speed of the vehicle by converting a portion of the vehicle’s kinetic energy into another useful form of energy. The energy so produced could then be stored as electrical energy in the automobile battery, or as mechanical energy in flywheels, which can be used again by the vehicle. The fig 1. shown below shows the simple representation of regenerative braking system. 3759 http://ijesc.org/ Fig.1- Simple representation of regenerative braking system. Regenerative braking refers to a process in which a portion of the kinetic energy of the vehicle is stored by a short term storage system. Energy normally dissipated in the brakes is directed by a power transmission system to the auxiliary battery during deceleration [1]. The energy that is stored by the vehicle is converted back into kinetic energy and used whenever the vehicle is to be accelerated. The magnitude of the portion available for energy storage varies according to the type of storage, drive train efficiency, and drive cycle and inertia weight [1]. The effect of regenerative brakes is less at lower speeds as compared to that at higher speeds of vehicle. So the friction brakes are needed in a situation of regenerative brake failure, to stop the vehicle completely. III. WORKING OF REGENERATIVE BRAKING USING ELECTRIC MOTOR The working of the regenerative braking system depends upon the working principle of an electric motor, which is the important component of the system. Generally the electric motor, is actuated when electric current is passed through it. But, when some external force is used to actuate the motor (that is during the braking process) then it behaves as a generator and generates electricity. That is, whenever a motor is run in one direction the electric energy gets converted into mechanical energy, which is used to accelerate the vehicle and whenever the motor is run in opposite direction it functions as a generator, which converts mechanical energy into electrical energy. This makes it possible to employ the rotational force of the driving axle to turn the electric motors, thus regenerating electric energy for storage in the battery and simultaneously slowing the car with the regenerative resistance of the electric motors [2]. This electricity is then used for recharging the battery and also for some other purposes. II. COMPONENTS OF REGENERATIVE BRAKING SYSTEM There are basic elements required which are necessary for the working of regenerative braking system, these are:1. Energy Storage Unit (ESU): The ESU’s are used to recover & store braking energy and absorb excess engine energy during light load operation. The selection criteria for an effective energy storage includes1. High specific energy storage density 2. High energy transfer rate 3. Small space requirement 2. Control System: An “ON-OFF” engine control system is used. That means that the engine is “ON” until the energy storage has been reached the desired charge capacity and then is decoupled and stopped until the energy storage unit charge fall below its minimum requirement. 3. Continuously Variable Transmission (CVT): The energy storage unit requires a transmission that can handle torque and speed demands in a steeples manner smoothly control energy flow to and from the vehicle because flywheel the continuously variable transmission and vehicle because flywheel rotational speed increases when vehicle speed decreases and vice versa. International Journal of Engineering Science and Computing, April 2016 Fig.2-Energy conversion process in RBS IV. BENEFITS OF REGENERATIVE BRAKING SYSTEM Improved Fuel Economy- Dependent on duty cycles, power train design, control strategy, and the efficiency of individual components. Increases the lifespan of friction braking system. Reduction in Engine wears-An electric vehicle also allows for regenerative breaking which increases Efficiency and reduces wear on the vehicle brakes. Approximately 20-25% saving in fuel consumption. Reduction in Brake Wear- Reducing cost of replacement brake linings cost of labor to install them, and vehicle down time. Emissions reduction- engine emissions reduced by engine decoupling, reducing total engine revolutions and total time of engine operation. Operating range is comparable with conventional vehicles- a problem not yet overcome by electric vehicles. 3760 http://ijesc.org/ V. DOWNSIDES OF REGENERATIVE BRAKIBG SYSTEM Only work for wheels connected to motors. Aided complexity of brake control system. Friction brakes are still necessary for safety. Main disadvantage of this system when compared to dynamic brake is needed to closely match the electricity generated with the supply. With DC supply this requires the voltage to be closely controlled and it is only with the development of power electronics that it has been possible with AC supply where the supply frequency must also be matched. VI. APPLICATION BRAKING SYSTEM OF REGENERATIVE test conducted show that around 30% of the energy delivered can be recovered by the system. Regenerative braking system has a wide scope for further development and the energy savings. The use of more efficient systems could lead to huge savings in the economy of any country. It can be operate at high temperature range and are efficient as compare to conventional braking system. The regenerative braking system in vehicle satisfies the purpose of saving apart of the energy loss during braking. It can be operated at high temperature range and are efficient as compared to conventional braking system. REFERENCES:- For recovering Kinetic energy of vehicle lost during braking process. [1] Chen, J-X., Jiang, J-Z. Wang, X-J.“Research of Energy Regeneration Technology in Electric Vehicle”, Shanghai University Press, Vol. 7, No 2, 2003. One theoretical application of regenerative braking would be in a manufacturing plant that moves material from one workstation to another on a conveyer system that stops at each point. [2] S.J.Clegg, “A Review of Regenerative Braking System” Institute of Transport Studies, University of Leeds, Working paper of 471, 1996. Regenerative braking is used in some elevator and crane hoist motors. [3] John M. Miller,“Propulsion Systems for Hybrid Vehicles”, Institute of Electrical Engineers, UK, 2004. Regenerative braking system is used in some cars and railways. VII. FUTURE SCOPE OF BRAKING SYSTEM REGENERATIVE Regenerative braking systems require further research to develop a better system that captures more energy and stops faster. As the time passes, designers and engineers will perfect regenerative braking systems, so these systems will become more and more common. All vehicles in motion can benefit from these systems by recapturing energy that would have been lost during braking process. Future technologies in regenerative brakes will include new types of motors which will be more efficient as generators, new drive train designs which will be built with regenerative braking in mind, and electric systems which will be less prone to energy losses. VIII. CONCLUSION The regenerative braking system used in the vehicles satisfies the purpose of saving a part of the energy lost during braking. Also it can be operated at high temperature range and are efficient as compared to conventional braking system. The results from some of the International Journal of Engineering Science and Computing, April 2016 [4] Chibulka.J, “Kinetic Energy Recovery System by means of Flywheel Energy Storage”, Advanced Engineering, Vol. 3, No. 1, 2009, pp. 27-38. [5] Dr. qbal Husain,“Electric and hybrid Vehicles: Design Fundamentals”, CRC press, Taylor and Francis Group, USA, 2010. [6] Gao, Y., Chen, L., Ehsani, M., “Investigation of the Effectiveness of Regenerative Braking for EV and HEV”, SAE Paper 1999-01-2910, August 1999. [7]“Design of Regenerative Braking System for an electric vehicle modified from used car”, Second TSME International Conference on Mechanical Engineering, [8]Sudhir Kumar Saxena,“Automobile engineering”, Laxmi publications Pvt Ltd, INDIA, 2009. [9]N.D.Vaughan, REDorey.Proc. of the Institution of Mech. Engineers, Integrated Engine Transmission Systems, 1986. [10] M.R. Jones. 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