An Urgent Bulletin from CSA Group Ref No: I15-050 Wire and Cable No. 202 Existing Certification not affected Date: March 19, 2015 Apply any time to have your products evaluated Announcing: Publication of List of Technical Requirements (LTR) J-006-2015 - Flexible/Decorative Cord, Single Wire Class No: 5831 01, WIRES - Flexible Cord To purchase the Standard, visit us at www.shop.csa.ca Manufacturers of decorative lighting strings. certification record to allow the manufacture of single conductor CXWT and ship directly to manufacturers of decorative lighting strings. What do you do? Background and Rationale: 1. This publication outlines certification revisions that do not affect your currently certified product designs. CXWT is a dual wire, twisted construction used in the manufacture of decorative light strings in accordance with CSA C22.2 No. 37 – Decorative lighting Products. The light string is made in series-parallel construction with dual wires. One wire is cut to the full length of the light strings while the second length is cut into shorter segments approximately 15 cm (6 in.) long onto which the lamp holders are attached. A single wire is required to facilitate the manufacture of such light strings. Who is affected? 2. Please contact CSA technical staff if you have questions or need information concerning this publication and how it applies to you. 3. If you would like to arrange for an evaluation of new products to the revisions, initiate a certification project by contacting our Client Services Centre at 1-866-797-4272. Please supply appropriate supporting documentation*. If testing is needed, we will inform you of the samples required. *which includes technical information, company name, address, factory locations and CSA file number or master contract number (if assigned), and any other relevant documentation. Approvals: This LTR is being issued to allow the wire manufacturers to produce single conductor CXWT and ship directly to lighting manufacturers. Major Revisions: This LTR shall be used in conjunction with the CSA standard for Flexible cords and cables, C22.2 No. 4914, except for the modified clauses and table as shown in the attached LTR. This LTR will be withdrawn upon publication of the revised standard. Customers who currently hold CSA certification for CXWT may apply at any time to update their For questions specific to your file or products contact your CSA Group technical staff associate. Go to http://www.csagroup.org/us/en/services/testing-andcertification/certified-product-listing and enter your Master Contract # and the class numbers associated with this Informs to view your certified products. For technical questions on this Informs Contact Evangeline Cometa by phone 416.747.2671, fax 416.747.4149 or e-mail [email protected] Visit us at www.csagroup.org Click on "Contact Us" for the online phone listing of our Offices and Partners DQD 529.02 Rev 2012-03-10 © The Canadian Standards Association. I:\Wgm4\DOC_CTRL\Informs\T-W\WireandCable202.doc All rights reserved. Page 1 of 6 ATTACHMENT 1 List of Technical Requirements [LTR] Wire and Cable Group LTR Number J-006-2015 Subject – Keywords Flexible cord, Decorative cords, single wire CXWT Background & Rationale CXWT is a dual wire, twisted construction used in the manufacture of decorative light strings in accordance with C22.2 No. 37-Decorative Lighting Products. Each light is made in series-parallel construction with dual wires. One wire is cut to the full length of the light string while the second length is cut into shorter segments approximately 6 in. long into which the lamp holders are attached. When the lamp holders have been attached to the segmented wires, it is then paired with a continuous wire and then twisted together. A single wire CXWT is required to facilitate the manufacture of the light strings without having to untwist the wire first at the factory. The untwisting adds additional handling that could compromise the integrity of the cable. Therefore, a single conductor CXWT is desired where it is shipped directly to the manufacturer of the decorative light string. Technical Issue This LTR will be used to supplement C22.2 No. 49-14 – Flexible cords and cables,. It is being issued to enable decorative lighting manufacturers to produce wire strings using CXWT in accordance with the new edition of C22.2 No. 37-14. This LTR will be withdrawn upon publication of the amended standard, C22.2 No. 49. Technical Requirements This LTR shall be used in conjunction with CSA C22.2 No. 49-14 except for the modified clauses and table as shown below. Reference class description: 5831 01 Flexible cord Requirements Cl. 4.1.4.1 Lay of conductors 4.1.4.1.1 Flexible cords with cabled conductors shall have the individual conductors twisted together with a length of lay not greater than that shown in Table 10. When cords covered in Table 10 have mixed conductor sizes, the lay shall be based on the number of conductors and the largest conductor size found in the cord. Constructions not covered in Table 10 shall have the individual conductors laid up so that the lay shall be not more than 15 times the overall diameter of the conductor assembly. For CXTW u, twisted CXWTc, and TXc, the lay shall not be more than 30 times the overall diameter of the insulated conductor. For multiple layer cords, the conductors in each layer shall be twisted, but the lay is not specified, except that in the outer layer the lay shall be not more than 15 times the overall diameter of that layer. DQD 529.02 Rev 2012-03-10 Copyright CSA Group – All rights reserved I:\Wgm4\DOC_CTRL\Informs\T-W\WireandCable201.doc Page 2 of 6 6.4.4 In Canada and the United States, the following applies. The tag, reel, or carton shall show the following information: a) “For use in general use extension cord sets only” for Types SPE-2u and SPT-2 cords having conductors composed of 0.166 mm to 0.260 mm (0.066 in to 0.010 in) wires; and b) “Not for sale to the general public” (i) For types CXWTc (single conductor construction only), TXc, PXTc, shaver cordsu, clock cordu, TPT, TST; and… Table 2 Stranding (See Clauses 4.1.1.7.1 and 4.4.1.2.) Diameter of individual wires Conductor size Cord or cable type m SPT-0 c u CXWT , CXTW , XTW m,u u u c,u SP-1 *, SP-2 , SPT-1*, SPT-2, SPT-1W , SPTc,u 2W , SVT, SVTO, SVTOO, SV, SVO, SVOO, HPN, u HSJ, HSJO, HSJOW, HSJOO, HSJOOW, HPD , u u u u u SPE-1 *, SPE-2 , SVE , SVEO , SVEOO , NISPm,u m,u m,u 1 , NISP-2 , NISPT-1, NISPT-2, NISPE-1 , m,u u NISPE-2 , clock Minimum Maximum mm (in) mm (in) 0.325 mm (22 AWG) 2 0.125 (0.0049) 0.260 (0.010) 0.325 mm (22 AWG) 2 0.079 (0.0031) 0.165 (0.0065) All sizes 0.125 (0.0049) 0.165 0.260 2 † m (0.0065) m (0.010 ) SJ, SJT, SJTO, SJTOO, SJO, SJOO, SJOW, 2.63 mm (13 SJOOW, S, SO, SOO, SOW, SOOW, SJTW, AWG) and SJTOW, SJTOOW, ST, STO, STOO, STW, STOW, smaller m,u c c u STOOW, SP-3 , SPT-3, PXWT , CXWT , SJE , u u u u u u SJEW , SJEO , SJEOW , SJEOO , SJEOOW , SE , 3.312 – 33.6 u u u u u u mm (12 - 2 SEW , SEO , SEOW , SEOO , SEOOW , SPE-3 , m,u m,u AWG) EVJ, EVJE , EVJT, EV, EVE , EVT 0.125 (0.0049) 0.260 0.125 (0.0049) 0.410 E, EO, ETT, ETP All sizes 0.125 (0.0049) 0.260 (0.010) 20 - 18 AWG 0.125 (0.0049) 0.260 (0.010) 0.125 (0.0049) 0.260 (0.010) u CXTW , XTW c PXT , TX u,c u c 2 0.325 mm (22 AWG) and 0.519 2 mm (20 AWG) c u EV , EVT(TPE) , EVE , EVT u,c All other types (except hoistway cable) ‡ † (0.010) (0.016) ‡ 1 - 2/0 AWG Minimum 133 strands, strand size not specified 3/0 AWG – 500 kcmil Minimum 259 strands, strand size not specified 2 0.125 (0.0049) 0.410 (0.016) 2 0.125 (0.0049) 0.821 (0.032) 4.17 mm (11 AWG) and smaller 5.26 mm (10 AWG) and § larger DQD 529.02 Rev 2012-03-10 Copyright CSA Group – All rights reserved I:\Wgm4\DOC_CTRL\Informs\T-W\WireandCable201.doc Page 3 of 6 Diameter of individual wires Conductor size Cord or cable type Minimum mm m,u Maximum (in) mm u (in) 2 * For SPT-1, SP-1 , and SPE-1 types, a composition of wires having sizes not smaller than that of 0.005 mm (40 AWG) for 0.519 2 mm (20 AWG) conductors shall be permitted. 2 2 2 † In Canada and the United States, the following applies. For 2 X 1.31 mm (16 AWG), 3 X 1.31 mm (16 AWG), 2 X 0.824 mm (18 2 u AWG), and 3 X 0.824 mm (18 AWG) Type SPT-2 and SPE-2 flexible cords, a diameter of the individual wires in the conductors of 0.166 mm to 0.260 mm (0.0066 in to 0.010 in) shall be permitted when such cords are for use in extension cord sets other than those with cord take-up reels. In Mexico, this is not applicable. 2 2 2 2 ‡ Sizes 0.259 mm and 0.162 mm (23 AWG and 25 AWG) strands, respectively, shall be permitted for 33.6 mm and 21.2 mm (2 AWG and 4 AWG) size extra-hard-usage cords. c 2 § All conductors of Type DRT cable in sizes 5.26 mm (10 AWG) and larger shall be composed of not fewer than 49 strands, 2 except for sizes 3.31- 5.26 mm (12-10 AWG) grounding conductors; for these sizes, the grounding conductors may employ a minimum of 7 strands Table 22 Decorative cords (See Clauses 4.3.1, 4.3.3.1, and 4.3.9.3 and Figure 2.) Type PXT c PXWT c c TX CXWT c CXWT c CXWT c m SPT-0 Maximum temperature, °C 60 60 60 60 60 60 60, 75, 90, 105 Maximum voltage, V 125 300 125 300 300 600 300 Size of conductors, 2 mm (AWG) 0.325 and 0.519 (22 and 20) 0.325, 0.519, 0.824, and 1.31 (22, 20, 18, and 16) 0.519 (20) 2.08 and 3.31 (14 and 12) 0.325 (22) Number of conductors 2 2 2 2 2 or 3 0.325, 0.519, 0.325, 0.519, 0.824, and 0.824, and 1.31 (22, 20, 1.31 (22, 20, 18, and 16) 18, and 16) 2 1 Conductor: Material Soft annealed copper (Clause 4.1.1.2) Size Cross-sectional area and DC resistance (Clause 4.1.1.3.1) Stranding Size of wires (Clause 4.1.1.7.1), lay of wires (Clause 4.1.1.7.2) General Joints, coatings, separators (Clauses 4.1.1.4, 4.1.1.5, and 4.1.1.6) Conductor identification, Clause 4.1.9 4.1.9 N/A N/A N/A N/A 4.1.9 Maximum lay of conductors, Clause N/A N/A 4.1.4.1 4.1.4.1 N/A 4.1.4.1 N/A 4 4 4 4 4 4 4, 5, 6, 7 0.76 (30)* 1.14 (45)* 0.58 (23) 1.14 (45) 1.14 (45) 1.52 (60) 0.64 (25)* Insulation class Minimum average thickness, mm DQD 529.02 Rev 2012-03-10 Copyright CSA Group – All rights reserved I:\Wgm4\DOC_CTRL\Informs\T-W\WireandCable201.doc Page 4 of 6 Type PXT c PXWT c c TX CXWT c CXWT c CXWT c m SPT-0 (mils) Minimum thickness (before separation for parallel), mm (mils) 0.69 (27) 1.02 (40) 0.45 (18) 1.02 (40) 1.02 (40) 1.37 (54) 0.58 (23) Minimum average thickness (after separation), mm (mils) 0.33 (13) 1.02 (40) N/A N/A N/A N/A 0.28 (11) Minimum web thickness, mm (mils) 1.14 (45) 2.16 (85) N/A N/A N/A N/A 0.96 (38) (2 conductors); Assembly 0.58 (23) (3 conductors) Parallel integral Parallel integral Twisted Twisted Single Twisted Parallel integral Physical properties, insulation 5.1.1 5.1.1 5.1.1 5.1.1 5.1.1 5.1.1 5.1.1 Deformation 5.1.3 5.1.3 5.1.3 5.1.3 5.1.3 5.1.3 5.1.3 Spark test 5.2.1 5.2.1 5.2.1 5.2.1 5.2.1 5.2.1 5.2.1 Dielectric strength 5.2.2 5.2.2 N/A 5.2.2 5.2.2 5.2.2 5.2.2 Continuity 5.2.7 5.2.7 5.2.7 5.2.7 5.2.7 5.2.7 5.2.7 Flame FT2 5.1.5.3 5.1.5.3 5.1.5.3 5.1.5.3 5.1.5.3 5.1.5.3 5.1.5.3 Flame VW-1 (optional) 5.1.5.4 5.1.5.4 5.1.5.4 5.1.5.4 5.1.5.4 5.1.5.4 5.1.5.4 Flame FT1 (optional) 5.1.5.1 5.1.5.1 5.1.5.1 5.1.5.1 5.1.5.1 5.1.5.1 5.1.5.1 FT4 (optional) 5.1.5.2 5.1.5.2 5.1.5.2 5.1.5.2 5.1.5.2 5.1.5.2 5.1.5.2 Cold bend 5.1.6 5.1.6 5.1.6 5.1.6 5.1.6 5.1.6 5.1.6 Weather resistance N/A 5.1.7 N/A 5.1.7 5.1.7 5.1.7 N/A Durability of print 5.1.12 5.1.12 5.1.12 5.1.12 5.1.12 5.1.12 5.1.12 Heat-shock resistance 5.1.8 5.1.8 5.1.8 5.1.8 5.1.8 5.1.8 5.1.8 Insulation resistance 5.2.3 5.2.3 5.2.3 5.2.3 5.2.3 5.2.3 5.2.3 Permittivity and stability factor N/A 5.2.4 N/A 5.2.4 5.2.4 5.2.4 N/A Conductor 5.2.8 5.2.8 5.2.8 5.2.8 5.2.8 5.2.8 5.2.8 Tests, Clause: DQD 529.02 Rev 2012-03-10 Copyright CSA Group – All rights reserved I:\Wgm4\DOC_CTRL\Informs\T-W\WireandCable201.doc Page 5 of 6 Type PXT c PXWT c TX c CXWT c CXWT c CXWT c m SPT-0 corrosion Tightness of insulation 5.1.10 5.1.10 N/A 5.1.10 5.1.10 5.1.10 5.1.10 Application Indoor Outdoor Indoor Outdoor Outdoor Outdoor Indoor * This value is provided for information only. It is not a requirement. CSA (X) NRTL () CB () This LTR is applicable to the following programs () Others: () Impact on Existing Certification None. Experts Consulted Distribution of this LTR Mark Blaire, Richard Cohen, Mark Blaire, Richard Cohen, Kim Nguyen, Edward Lorenco, Stanko Todoric, Iuliana Nita, Aida Poon, Scott Hall, Rick Hobbs, Calvin McKenzie, Simon Liang, Sam Gu, Himson Guan, Avery Yearwood, TM. This LTR was issued by TA/TM on 2015 03 19 This LTR replaces previous LTR dated yyyy mm dd If you require additional technical information, please contact: Evangeline Cometa (416) 747-2671[Phone] (416) 401-6893 [Fax] [email protected] [E-mail] Copyright CSA Group – All rights reserved DQD 529.02 Rev 2012-03-10 Copyright CSA Group – All rights reserved I:\Wgm4\DOC_CTRL\Informs\T-W\WireandCable201.doc Page 6 of 6
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