Internet of Things the 4th industrial revolution Darmstadt City of Science Imprint | Contact Darmstadt City of Science Department of Economy and Urban Development Im Carree 1 D-64283 Darmstadt Germany Phone +49 61 51 13 20 45 Fax +49 61 51 13 34 55 E-mail [email protected] Internet www.darmstadt.de Content Welcome to City of Science Darmstadt!............................................................... 4 Internet of things – SME 4.0 Competence Centre ................................................ 7 Internet of things – Technical University Darmstadt ............................................ 8 Internet of things – Darmstadt University of Applied Sciences ........................... 10 Industrial Revolution – Fraunhofer IGD .............................................................. 12 Industrial 4.0 – PCC Consulting ........................................................................ 14 Industrial Internet of things – bright solutions ................................................... 16 Welcome to City of Science Darmstadt! The City of Science Darmstadt is a city of many stories. Here are a couple of them. We have Friedrich Jacob Merck, who bought a local pharmacy in 1668 that would lead to a family business that is known today as Merck KGaA, the world’s oldest operating chemical and pharmaceutical company in the world. We also have Justus von Liebig who became known as “the father of the fertilizer industry” in addition was working with a manufacturing process for beef extracts that led to what has become known as bouillon cubes. City of Science Darmstadt offers its residents, businesses, and visitors something special. We hope that you’ll look through this brochure and discover some of the many things Darmstadt has to offer, but to really know City of Science Darmstadt, you can only do this by paying us a visit. Darmstadt - “City of Science” In 1997, Darmstadt was granted the honorary title “City of Science” by the Hesse state government. This honor was given the “City of Science Darmstadt” in recognition of the city’s chosen identity, while acknowledging a rich history in scientific and technological, global success. It also confirmed, what people in the City of Science Darmstadt have known for a long time already: The City of Science Darmstadt provides outstanding opportunities for research and development on national and international scales. This title is earned through a significant history and tradition of innovation and is home to no less than 30 major research institutions of which three of them are Fraunhofer Institutions. A History of Innovation City of Science Darmstadt is a city of curiosity, where innovation thrives. Here are four inventions that are tied to City of Science Darmstadt. 4 Plexiglas© came out of work that Röhm GmbH (now part of Evonik Industries) was doing with poly (meth)acrylates. Röhm GmbH also developed BURNUS©, the first enzyme-based washing detergent, providing a transition from labor-intensive washing boards to modern washing machines. Wolfgang Hilbert, who studied at TU Darmstadt and later became a professor there, invented the digitally encoded time transmission of radio clocks. You might have a clock or two around your house that synchronize with atomic time at different parts of the world, being highly accurate, while saving you the trouble of having to reset it often. Friedrich Reinitzer, looking into his microscope at Merck, stumbled upon liquid crystal (LCs) which have resulted in liquid crystal displays (LCDs) being used laptops, televisions, smartphones, and an ever ex-panding product usage. Imagine how City of Science Darmstadt’s history of innovative might transform your business! Industry 4.0 in the city of science Three industrial revolutions have lead to nowadays standard. The next technology revolution, Industrial 4.0, merged together completely all aspects, of what has been created and invented before. All processes will be connected to each other and enables not only a smart production, which will become standard for all branches and sizes of companies. More than this, the capacity and possibilities of intelligent digitization, will serve humans in all aspects in the day-to-day-life. It is no secret, that Germany as one of the most successful technology locations of the world, delivers the highest attainable standard, regarding intelligent ICTbased machines, processes, and systems. Our high performance is based on a high concentration in science and the transfer of innovations. Two core strengths of the City of Science, Darmstadt. With over 47.000 students and over 30 research facilities, an excellent quality of education at our universities and over 157.000 citizens, the City of Science 5 Darmstadt belongs to one of the most important Industrial 4.0 Locations and counts to the few, real growing cities in Germany. The given conditions and our infrastructures of formation, economy and research facitilities, match perfectly the high demanding requirements of our dynamic and strong concentration of economical and scientifical key actors. The City of Science Darmstadt is well known, as the city of short ways, not only from a physically point of view, as much more for being capable of acting fast, to enable quick decisions and the transfer from science-to-business. One of the reasons, why the City of Science Darmstadt counts the second strongest economic force in the State of Hesse. Another core competence is the great variety of branches. The five clusters in automotive, chemistry, electromobility, ICT and space, combining the great portfolio of our universities, made the City of Science Darmstadt lead to the first place ranking as the city with the most prospering future in Germany. To give you a small insight of our Industrial 4.0 key players in Darmstadt, we invite you to take a view at this brochure. For more information, simply get in touch with us. You are warmly welcome to consider the City of Science Darmstadt in any manner. We are pleased to assist you in getting to know one of the most important key locations of the Industry 4.0 revolution in Germany. 6 Internet of things – SME 4.0 Competence Centre Germany is the leading providor of technical factory plants worldwide. It’s out of question, that the German economy, particularly the German SME sector, has to be prepared for the digitalization of work processes. This is why the Federal Minister of Economy and Energy, Mr. Sigmar Gabriel, opened the first five nationwide SME 4.0 Competence Centres, one of them in the City of Science Darmstadt. The centers and agencies are part of the new funding initiative "SME 4.0 - Digital production and work processes". The aim is to support the small and medium enterprises in the digital transformation. The SME’s will be informed, qualified and provided with practical solutions of industrial 4.0 applications by the SME 4.0 Competence Centres. The city of Science Darmstadt is represented by the Technical University of Darmstadt thru its Institute for Production Management. There, at the Process Learning Factory CiP (Centre for industrial Production), the Centre of excellence for Lean Production and Industry 4.0, trainings are based on real products manufactured in a real production environment to enable the understanding methods and deepen them by practice. Want to know more? Simply contact: Technische Universität Darmstadt Karolinenplatz 5 64289 Darmstadt +49 6151 16-01 [email protected] www.tu-darmstadt.de 7 Internet of things – Technical University Darmstadt Welcome to ETA- Factory: The energy efficient model factory of the future The aim of the project is the construction of a model factory, which unites several interdisciplinary approaches to reduce the energy consumption as well as the CO2- emissions of industrial production processes. Research project: in cooperation with several industrial partners, the institute PTW of TU Darmstadt performed the project Maxiem. During this project, a machining centre was re-designed to become more energy efficient taking into account a desired payback period on investment of 3 years. The realization led to energy savings of 50%. Following this success, the PTW initiated with 39 research partners the research and demonstration project η-Factory. The η stands for Energy efficiency, Technology, Application Centre (in German „Energieeffizienz-, Technologie- und Anwendungszentrum“) To achieve this goal, representative metalworking production plants are analyzed and optimized regarding energy efficiency aspects. Hereby, the process chain for manufacturing a machine component our partner Bosch Rexroth serves as reference. 8 The production plant includes: • • • A turning and grinding centre Two alternative cleaning processes A heat treatment (gas nitration) The target is not exclusively to improve the energy efficiency of single production plants, but to enable their energetic networking and to supply for example inevitable waste heat to processes with heat demand. Likewise, the production equipment, the machine periphery, the building technology and the factory building are included in the considerations. At the end of the project, the developed measures will be put into practice in a new research and demonstration building at TU Darmstadt. Technical University City of Science Darmstadt, Photo Ulrich Mathias Want to know more? Simply contact: Technische Universität Darmstadt Karolinenplatz 5 64289 Darmstadt +49 6151 16-01 [email protected] www.tu-darmstadt.de 9 Internet of things – Darmstadt University of Applied Sciences The Darmstadt University of Applied Sciences puts science into action. With a student body of approx. 15,000, it is one of the largest and most distinguished universities of applied sciences in Germany. Its excellent reputation is the result of a scientifically grounded, real-world approach to higher education and the professional success of its graduates. The 2006 “trendence” study, for example, ranked h_da graduates in the top five among German Universities of Applied Sciences. And according to a survey conducted by the business magazine Wirtschaftswoche, h_da graduates have long been among the favorite picks of German companies. Research at Darmstadt University of Applied Sciences is centered on three primary focus areas: • • • Changes to society and the economy New paths in education and science Technical and ecological challenges Within the Industry 4.0 areas, research and development fields include: • • • • • • • • • • Adaptronics and material sciences Biotechnology and health IT security E-business and market research Energy technology and energy management Communications management, journalism, media systems Industrial design, artistic design Optics, lighting technology, image processing, Robotics, measurement and control technologies Sustainable mobility and transport infrastructure With the outstanding variety of themes, we are presenting two examples of many others of our work within the Industry 4.0 field: 10 PRODOK 4.0: This is a process-oriented documentation for Industry 4.0 issues. It is carried out in our department of computer science by the Federal Ministry of Research since December 2015 respectively. This research project is about the semantic integration of process documents in the intelligent manufacturing. Project partners, including several companies from the region guarantee, that the focus is always given on the real conditions of manufacturing. Photo University of Applied Sciences SME 4.0 - Digital communication For some SMEs it is not yet fully clear, which effects of the digitization their company will be confronted with in the near future. For such questions, concerning digital communication, the agency "SME 4.0 communications" will support all 11 companies within the SME-branch in the next three years. This Agency is located at the Institute of Communication and Media (ikum) at the Faculty of Media of the University of Darmstadt. Want to know more? Simply contact: Hochschule Darmstadt h_da University of Applied Sciences Haardtring 100 64295 Darmstadt +49 06151 16-02 [email protected] www.h-da.de Industrial Revolution – Fraunhofer IGD Fraunhofer IGD is the world’s leading institute for applied research in Visual Computing. Visual Computing is image- and model-based information technology and includes computer graphics and computer vision, as well as virtual and augmented reality. In simple terms, the Fraunhofer researchers in Darmstadt, Rostock, Graz, and Singapore are turning images into information and extracting information from images. In cooperation with its partners, technical solutions and market-relevant products are created. Prototypes and integrated solutions are developed in accordance with customized requirements. In doing so, Fraunhofer IGD places users at the forefront, providing them with technical solutions to facilitate computer work and make it more efficient. Fraunhofer IGD presents the system called DUPLOcator and demonstrates how the robot learns to deal with unforeseen change. "To teach the robot, we combine recognition algorithms with precision robot control mechanisms. Cameras follow the assembly of a structure from model building blocks. The robot 'recognizes' the structure's assembly plan and is now 12 able to use its modern robot arm and a set of parts to build the recognized structure on its own. The requirements are minimal: The DUPLOcator's camera eye must be able to see the structure properly and have access to the same component parts." Fraunhofer Institute for Computer Graphics Research IGD, Photo Ulrich Mathias Want to know more? Simply contact: Fraunhofer Institute for Computer Graphics Research IGD Fraunhoferstrasse 5 64283 Darmstadt +49 6151 155-0 Fax: +49 6151 155-199 [email protected] www.igd.fraunhofer.de 13 Industrial 4.0 – PCC Consulting PCC was originally founded as PCC Software GmbH in 1988, before being continued as software and consulting company with the name PCC Consulting GmbH in 1993. The company’s headquarters is located in Erbach (Odenwald); a subsidiary for software development is located in Darmstadt. For now more than 25 years, PCC has been offering an economically sound management accounting system for medium-sized enterprises of all industries. Aside from economic consulting and operations analyses PCC develops standard software (with modular structure) for integrated management accounting systems and as basis for new demands, created by the complex interconnectivity of industry 4.0, such as adhoc real-time analyses. When implementing the industry 4.0 vision the time gap between the real state of the production and its digital image is closed completely. • Variances can not only be considered in retrospective, but rather be anticipated in advance. • This results in a big gain in control and planning ability, because data are available in real-time. • All relevant influencing factors of all relevant production and cost functions are considered simultaneously. • The controller evolves from a data collector and administrator to a proactive decision supporter and navigator. • Measures in reaction to changing markets and dynamics can be taken without any time-delay. • Any enterprise data for internal and external analyses and controlling tasks are available in real-time. Management accounting 4.0: In the future, optimised data from the areas energy, production, logistics, purchasing, disposition and environmental management will be processed in realtime, allowing for a new management accounting, which lives up to its original meaning again, namely the control and optimisation of cost and performance of the enterprise. This refers to an effective and speedy, well reconciled annual 14 planning with complex simulations, as well as the monthly supervision and control of all enterprise data. Want to know more? Simply contact: PCC Consulting GmbH Städtel 17 D-64711 Erbach +49 6062 9422-0 +49 6062 9422-44 [email protected] www.pcc-consulting.de 15 Industrial Internet of things – bright solutions Bright Solutions develops innovative web applications with Drupal and mobile apps for boosting the efficiency of business processes. The complete service comprises consultation, conception, implementation and maintenance of individual software projects. Standardized development processes and the adherence to open source principles provide high quality, transparency and independence from providers. Bright Solutions GmbH is one of the largest Drupal enterprises in Germany. Founded in 2007 by Managing Director Manuel Pistner, the company is headquartered in Darmstadt. With MyFoam.net, bright solutions offers the first online marketplace for custom made foam inserts . In a few steps, customers are able to design and create their individual foam inlay by using the designertool in combination with an object scanner and offers can be requested through the portal. MyFoam.net has become an exemplary model in the field of digitization and has been presented 2015 as best practice model at the German National IT Summit in Berlin. Want to know more? Simply contact: Bright Solutions GmbH Pallaswiesenstraße 63 64293 Darmstadt, Germany +49 6151 49326-40 [email protected] www. myfoam.net 16
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