A Study of Surface Fitting Method to an N-sided Region Considering G1-Continuity with Adjacent Surfaces Yuta Muraki∗1 Katsutsugu Matsuyama∗1 Kouichi Konno∗1 Yoshimasa Tokuyama∗2 ∗1 Faculty of Engineering, Iwate Univ. ∗2 Faculty of Engineering, Tokyo Polytechnic Univ. ∗1 Faculty of Engineering, Iwate Univ., 4-3-5 Ueda, Morioka-shi, Iwate, Japan ∗2 Faculty of Engineering, Tokyo Polytechnic Univ., 1583 Iiyama, Atsugi-shi, Kanagawa, Japan E-mail: [email protected] Abstract 3D shape models generated with a 3D CAD system are often expressed with trimmed surfaces. Especially, the shape models of Japanese Industrial Standards (JIS) contain a lot of notches, expressed using trimmed surfaces. The trimmed surface is defined with a surface and a set of boundary edges expressing a closed region. The boundary edges that trim a surface are the curves lying on the surface within a certain tolerance. In the shape modeling operations with 3D CAD systems, if the shape model expressed with trimmed surfaces is modified, the consistency of the trimmed surfaces must be maintained, although this is a big restriction. It is effective to apply a new free-form surface to a closed region composed of the modified edges because the consistency of a trimmed surface can be maintained. The previous surface fitting methods do not consider the connection with the adjacent surfaces, and the surface fitting methods are applied to each of closed regions. Accordingly, after applying the surface fitting method, the continuity with the adjacent surfaces collapses to cause discontinuity with adjacent surfaces. In this paper, we propose a new surface fitting method applied to an N-sided region with considering the continuity with adjacent surfaces. In our method, a smooth connection with adjacent surfaces is implemented by the surface interpolation method and the inner geometry shape by the N-side filling method. Our method integrates the advantage of these two methods. To be more concrete, the control points are created to connect two surfaces based on the geometry of the boundary edge and a B-spline surface is created to cover an N-sided region with using sample points on the tangent plane of the boundary edge. The control points obtained by the two methods are united and a trimmed surface is created to be G1 -continuous with the adjacent surfaces. Our method can be also applied to shapes with holes or concave shapes. Keywords : Trimmed Surface, Surface Fitting, G1 -continuous, Notch Shape I. I NTRODUCTION Recently, 3D CAD systems are indispensable tools for product design. 3D shape models designed by 3D CAD systems can be used in a lot of fields such as product design, prototyping, analysis, evaluation and product brochures. Expressing adequately 3D shape models that designers intend is an important theme. In shape operation using 3D CAD systems, trimmed surfaces[1] are often generated. For instance, as shown in Figure 1, Japanese Industrial Standards (JIS) models contain a lot of notches, expressed using trimmed surfaces. It is necessary, however, to modify the trimmed surface shape so as to maintain geometrical consistency of the boundary edges and surfaces in direct modeling, and this is a big restriction. It is effective to apply a new free-form surface to a closed region composed of the modified edges because the consistency of a trimmed surface can be maintained. The methods of fitting a surface to an N-sided closed region are classified into surface interpolation method[3] and N-side filling method[4]. The surface interpolation method interpolates a closed region with free-form surfaces so that the boundary edges of the closed region coincide with the boundary curves of the free-form surface. The N-side filling method generates a quadrilateral trimmed surface that includes a closed region of the boundary curves. The details of the N-side filling method are described first. Tokuyama et al. proposed the method of fitting a bicubic Bspline surface to an N-sided region[5]. The method[5] applies a bicubic B-spline surface to a quadrilateral region enclosed with free-form boundary curves. When a B-spline surface is generated, four boundary curves are generated first, and according to the tangent plane on each of the boundary curves, point clouds are generated onto the tangent plane outside the quadrilateral region. Then, using the four boundary curves and the generated point clouds, the internal control points are calculated for the B-spline surface by using the leastsquare method. Moreover, the authors extended the method[5] so that surfaces with holes or concave shapes could also be treated[6]. This method, however, applies a surface to each closed region, and the continuity with adjacent surfaces is not considered. Therefore, the generated surface is discontinuous with the adjacent surfaces. The discontinuity with adjacent surfaces reduces surface shape quality remarkably. So solving this problem is an important issue. The surface interpolation method is one of the methods of connecting adjacent surfaces smoothly. Piegl et al. introduced an interpolation method with the angle tolerance ϵ to generate smooth surfaces[7]. In his method, the angle of the normal vectors on an arbitrary point of the common boundary edge between adjacent patches becomes smaller than ϵ. Yi-Jun Yang et al. enhanced the Piegl’s method to enable rational curve meshes[8]. Sederberg et al. proposed T-splines that relaxed the restriction of the topology of NURBS[9]. In his method, the control points that are not important geometrically can be removed. T-spline reduces a lot of control points in order to permit T-shaped connection. Chongyang Deng et al. proposed an efficient algorithm for constructing CatmullClark surfaces[10][11]. The method of Chongyang Deng et al. II. P REVIOUS METHODS OF SURFACE GENERATION AND THEIR PROBLEMS This section describes the methods of generating a surface to an N-sided region. As related works, N-side filling method[5], surface interpolation method[3], and the method of Garcia et al.[12] are explained and their problems are compared. Figure 1. Figure 2. JIS sample shape model[2] Example of surface subdivision with Catmull-Clark base models surfaces by repeating element division. The method need not consider the connection of surfaces, and is suitable for interactive construction of free-form surfaces. The proposed methods[7], [8], [9], [11] are integrated into CatmullClark subdivision. In an N-sided region, the center point and division curves are generated so that the region is divided into N quadrilateral regions, and a surface is interpolated to each of the generated quadrilateral regions. Therefore, the internal curve is generated to divide the N-sided region depending on the shape of the boundary edge. For instance, as shown in Figure 2, the distorted internal curve is generated depending on the shape of boundary edge with this method. As a result, the distorted surface is generated. Moreover, this method cannot be applied to the surface including a hole. JIS models are expressed by notches, which are surfaces with holes or concave shapes. Therefore, for the surface interpolation method, it is difficult to generate a surface to a closed region expressing a notch. The extended N-side filling method the authors proposed has an advantage that shapes with holes or concave shapes can also be treated. Moreover, the surface interpolation method has an advantage that adjacent surfaces are smoothly connected. In this paper, the advantage of the N-side filling method and surface interpolation is united, and we propose the method that can generate G1 -continuous surface with the adjacent surfaces and that can treat notches. In our method, the neighborhood of a boundary introduces control points computed through surface interpolation, and connects an adjacent surface with the generated surface smoothly. This method enables smooth continuity with adjacent surfaces and can be applied to surfaces with holes or concave shapes. A. N-side filling method N-side filling method[5] that Tokuyama et al. proposed covers an N-sided region with a B-spline surface. This method uses the boundary curves of a B-spline surface that covers an N-sided region and sample points on the tangent planes, so that a surface is generated with the surface fitting method[13]. Suppose a surface is applied to an N-sided region whose boundary edges are drawn in blue. First, as shown in Figure 3-(a), four reference planes are obtained so that they enclose the boundary edges. After that, as shown in Figure 3-(b), the straight lines are generated based on the tangent plane of the boundary edge, and the intersection points between the straight lines and the reference planes are calculated. In this paper, the straight line is called “ a Cross Boundary Tangent Line (CBTL). ” As shown in Figure 3-(c), a sequence of the intersection points is interpolated by a B-spline curve, and the boundary curves that cover an N-sided region are generated. After that, as shown in Figure 3-(d), sample points are generated on the CBTLs. With using the sample points and the four-sided region obtained above,the internal control points of a B-spline surface are computed by the least-square method. The authors extend the method of Tokuyama et al. so that it can be applied to surfaces with holes or concave shapes[6]. In the author’s method, the boundary curves of a B-spline surface are generated with shapes around a concave section considered. Moreover, as shown in Figure 4, the offset curves are generated to compensate the deleted CBTLs, insufficient sample points around the concave shape. With the operation described above, we can generate a surface to notches such as the surfaces with holes or concave shapes. B. Surface interpolation method Surface interpolation method[3] generates a surface with using two or more surface patches. As shown in Figure 5-(a), red internal curves are generated on a green N-sided region by using Catmull-Clark subdivision method. Then, the Nsided region is divided into N quadrilateral regions. After that, surface patches are applied to each of the divided four-sided regions. Generating the internal curves to divide the region generates T-nodes for the region. A T-node is a T-shaped contact point that occurs near the dividing point. When parameter T has a T-node, the cross boundary derivative for parameter t is calculated based on the basis patch method[14][15]. By calculating the control points inside a surface using the obtained cross boundary derivatives, a surface is generated to satisfy G1 -continuity between the patches. The generated control points are shown in Figure 5-(b). Figure 6. (a)CAD data of a JIS model (b)Result of applying the method[6] and showing the normal vectors Table I C OMPARISON OF SURFACE GENERATION Figure 3. Calculating sample points from boundary edges N-side Filling method Extended N-side Filling method Surface Interpolation method The method of Garcia convex ○ ○ ○ ○ METHODS hole or concave △ ○ × × continuity × × ○ ○ intuitive shape operation is possible and an arbitrary N-sided shape can be interpolated with surface patches. D. Problems of previous works Figure 4. method[6] Sample points and boundary curves obtained by the author’s C. Method of Garcia et al. The method of Garcia et al.[12] generates a surface with using two or more surface patches. The method of Garcia et al. inputs boundary edges representing a star-shaped Nsided region and interpolates two or more smooth patches in the region. N regular quadrilateral patches Xn are generated around the star-shaped N-sided patches and the patches are connected smoothly. The size of a star-shaped N-sided patch can be controlled using parameter f . If the value off increases, the N-sided region will be larger; and if the value of f decreases, the region will be smaller. With this method, an Figure 5. Example of application of surface interpolation method We show the comparison of the surface generation methods in Table I. The surface interpolation method divides a region based on the Catmull-Clark subdivision method, and applies a surface patch to each of four-sided regions. This method can generate a surface with G1 -continuity with adjacent surfaces. But as shown in Figure 3, if a surface with a hole or a concave shape is divided by Catmull-Clark subdivision method, the inner curves will go out of the region. As a result, the generated surface will go out of the region. The method of Garcia generates a star-shaped N-sided patch in a region. This method can generate a surface that is G1 continuous with adjacent surfaces. But, it is difficult to apply this method to a surface with holes or concave shapes because it cannot generate a star-shaped N-sided patch. Our method described in section II-A can be applied to the surface with holes or concave shapes. Our method, however, applies a surface to each of the closed regions and it does not consider the continuity with adjacent surfaces. Due to this, the generated surface is C 0 -continuous with the adjacent surfaces. Our method[6] is applied to a JIS model shown in Figure 6-(a). The normal vectors on the boundary edges of the generated surface are shown in Figure 6-(b). Although the surfaces are generated in good accuracy for each surface, it is found that the surfaces are discontinuous on the boundary edge of two surfaces. Since the discontinuity drastically loses the quality of surface shape, it is important to solve this problem. In this paper, the advantages of the methods [3] and [6] are integrated and we propose the surface generation method with considering the continuity with adjacent surfaces. Figure 7. Concept of the proposed method Figure 8. Analysis of a connection section between two surfaces Figure 9. (a)Boundary curve generation for the shape including G1 edges (b)Connecting end points of boundary curves III. P ROPOSED METHOD Our proposed method integrates the advantages of the surface interpolation method and N-side filling method. When two surfaces are connected, control points are generated by the basis patch method adopted for the surface interpolation method. The control points expressing the internal shape are generated by the N-side filling method. By integrating the two methods on the viewpoint mentioned above, the generated surface will be G1 -continuous with adjacent surfaces and can generate surfaces applicable to shapes with holes or concave shapes. The concept of the proposed method is shown in Figure 7. The blue sections inside the regions use the control points obtained by the N-side filling method. The red sections where is G1 -continuous with the adjacent surfaces use the control points obtained by the surface interpolation method. A. Boundary curve generation This section describes the method of generating the boundary curves of a B-spline surface. Before generating a surface, the sections where two surfaces are connected are analyzed to judge whether the boundaries should be G1 -continuous. As shown in Figure 8, the normal vectors are calculated for the boundary edge of the two adjoining closed regions (surrounded by the red circle in Figure 8). If the normal vectors on the boundary edge where two surfaces share coincide each other, the two surfaces are judged to be connected with G1 continuity. Based on the connection information between two surfaces judged as above, a four-sided region that includes a closed region is generated. In the section where two surfaces are connected with G1 -continuity, sample points are generated on the boundary edge and they are approximated with a Bspline curve. If the two surfaces are not G1 -continuous, the cross boundary derivatives are generated from the boundary edge outside of the region, and a set of intersection points with the bounding box is obtained[6]. After that, the set of the obtained intersection points is approximated with a Bspline curve. As shown in Figure 9-(a), four boundary curves shown in purple are generated for the closed region shown with green lines. After generating four boundary curves, the end points of the curves are connected and the closed four-sided region is generated. To be more concrete, the end points of a boundary curve where is G1 -continuous extends to the tangential direction, and the intersection points between the curve and the bounding box are generated. The average of the obtained intersection points and the end point of the boundary curve is calculated, and the obtained value is added as a sample point. After that, the closed four boundary curves whose end points are connected are generated by re-fitting the sample points. The generation result of the closed four-sided region is shown in Figure 9-(b). B. Restricted control point generation This section describes how to connect surfaces to be G1 continuous. By restraining the control points of the sections shown in red in Figure 7, a B-spline surface will be G1 continuous with the adjacent surface. To be more concrete, the cross vectors tangent to the boundary edge of the two surfaces are calculated based on surface interpolation method[14][15]. A knot is inserted to the parameter section corresponding to an end point of the boundary edge where two surfaces are G1 -continuous, and the boundary curve generated by the method described in section III-A is divided. After that, as shown in Figure 10, the cross vectors connected to each of the divided boundary curves are calculated based on the basis patch method and a restricted control point is obtained. C. Sample point and surface generation This section describes how to generate sample points and a B-spline surface. First, sample points are generated inside the boundary curves of the B-spline surface generated in section III-A and outside the closed region based on the cross boundary derivatives[6]. The purple dots in Figure 11-(a) are the sample points on the CBTLs. The generated point cloud lies on the tangent plane at the sample points of the boundary edge. The internal control points of a B-spline surface are calculated by using the boundary curve described in section III-A Figure 10. Control point restraint for a G1 -continuous section Figure 11. (a)Sample point generation (b)B-spline surface generation by the least-square method and the sample points generated here with the least-square method[6]. After that, by restraining the B-spline surface using the control points generated in section III-B, the Bspline surface such will be G1 -continuous with the adjacent surfaces. The generated surface is shown in Figure 11-(b). IV. E XPERIMENTAL RESULT Our method was applied to JIS models obtained at web2CAD[2]. Figures 12 and 15 show the control points of the generated surfaces. Figures 13 and 16 and Table II show the result of shape evaluation of the generated surfaces. The blue dots in Figures 13 and 16 are put by projecting the grid points of the source surface to the generated surface. The red dots in Figures 13 and 16 are put by extending the blue dots in Figures 13 and 16 in the normal direction of the tangent plane. The distance between a blue dot and a red one represents the distance between the source surface and the generated one multiplied by twenty five. Table II shows the error margin values of the generated surface. In Table II, three kinds of values are shown: “ Avg. ” indicates the average error margin value obtained by averaging the distances between the generated surfaces and the source one, “ Max ” indicates the maximum error margin value representing the maximum distance between the generated surface and the source one, and“ Ratio ”indicates the ratio of the bounding box size and the maximum distance. As shown in Table II, the surface is generated with good accuracy. In order to evaluate the continuity with an adjacent surface, the normal vectors are shown in Figures 14 and 17. The red lines show the normal vectors on the boundary edge of the generated surface and the blue ones show the normal vectors Figure 12. Showing control points(Surface A) Figure 13. Showing error margins(Surface A) on the boundary edge of the adjacent surface. The boundary edge and its surrounding section are enclosed with red circles and zoomed in. Since the normal vectors of the generated surface coincide with those of the adjacent surface on their boundary edge, we can find that two surfaces are connected with G1 -continuity. Figure 14. Showing normal vectors(Surface A) Table II E VALUATION OF ERRORS BETWEEN THE SOURCE SURFACE AND THE GENERATED ONE Surface A B Evaluation object Trimmed surface Boundary edges Trimmed surface Boundary edges Avg 0.000005 0.030912 0.009148 0.021373 Max 0.000014 0.080738 0.023674 0.097650 Ratio(%) 0.0000159 0.0921822 0.109337 0.4509911 Figure 15. Showing control points(Surface B) Figure 18. Figure 16. Showing error margins(Surface B) Periodic NURBS surface boundary edge shapes are changed. Since our method uses sample points based on a tangent plane at a point on a boundary edge, it cannot be applied to a periodic NURBS surface as shown in Figure 18, which divides a cylinder into halves. Therefore, application to periodic NURBS surfaces is mentioned as our future works. ACKNOWLEDGMENTS V. C ONCLUSION AND FUTURE WORKS In this paper, we proposed the method of generating a trimmed surface that connects to the adjacent surfaces with G1 -continuity. The proposed method integrates the advantages of the N-side filling method and surface interpolation method. To be more concrete, the control points in a region are obtained based on sample points using the tangent planes of the boundary edge and the control points on the boundary with an adjacent surface are obtained using surface interpolation method. Our method was applied to 3D shapes with notches obtained from JIS models and the practicality was verified. The distances between the trimmed surface and the B-spline surface generated using our method ware measured and a good result was obtained. Our method can be applied to shapes with holes or concave shapes. Our method is also effective for machine parts that often contain notches. Inputting the boundary edges of a closed region can generate a surface. Therefore, it is also effective for direct modeling where Figure 17. Showing normal vectors(Surface B) A part of the study is supported by the RING!RING! project in fiscal 2011. R EFERENCES [1] G. Farin: Curves and Surfaces for Computer Aided Geometric Design A Practical Guide, Academic Press, (1996) [2] web2CAD, http://www.web2cad.co.jp/ [3] H. Toriya, H. Chiyokura: Basics and Applications of Three-dimensional CAD,Kyoritsu Shuppan Co., Ltd., (1991) [4] Y. Muraki, K. Konno, Y. Tokuyama: “A STUDY OF SUBDIVISION METHOD TO THREE AND FIVE SIDED FACES BASED ON REGULAR POLYGON”, in Proc. of IWAIT 2009, (2009) [5] Y. Tokuyama, K. Konno: “Filling N-sided Region with a B-spline Surface”,Information Processing Society of Japan, Vol. 43, No. 10, pp. 3209-3218, (2002) [6] Y. Muraki, K. Konno, Y. Tokuyama: “Curve Mesh Modeling Method of Trimmed Surfaces for Direct Modeling”,The Journal of Art and Science, Vol. 10, No. 1, pp. 12-27, (2011) [7] L. Piegl, W. 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