SPECIFICATIONS: Cretex EasySeal SG CRETEX EASYSEAL SUGGESTED SPECIFICATION Cretex EasySeal SG™ SG™ Suggested Specification For Spray Applied, Plural Component, Urethane Frame-Chimney Sealant PART PART 11GENERAL GENERAL 1.01 SCOPE This specification includes the materials and procedures required for the internal sealing of the frame-chimney joint area of brick, block, precast, fiberglass and plastic manholes, as required in the contract documents. 1.02 WORK REQUIRED A. A plural component, urethane internal manhole frame-chimney sealant, as specified herein shall be applied in all manholes within the areas included in this project. If excavation is required to repair, rebuild, or replace a manhole; or if manhole linings or coatings are required, the sealant shall be applied after that work has been completed. 1.03 DEFINITIONS A. Chimney - The cylindrical variable height portion of the manhole structure used to support and adjust the finished grade of the manhole frame. The chimney extends from the top of the corbel or cone to the base of the manhole frame. B. Cone or Corbel - That portion of the manhole structure which slopes upward and inward from the barrel of the manhole to the required chimney or frame diameter. "Corbel" refers to a section built of brick or block, while "cone" refers to a precast, fiberglass or plastic section. C. Pre-Approved Equal - A product that meets the applicable material, performance and design life requirements of this specification and has been approved by the ENGINEER for use on this project a minimum of 7 days prior to bid opening. 1.04 SYSTEM DESCRIPTION A. Design Requirements – The manhole frame-chimney sealant shall be designed to prevent leakage of water through the above described portions of the manhole throughout its design life. B. Performance Requirements – The manhole frame-chimney sealant shall remain flexible and bonded to the inside surfaces of the manhole frame and masonry throughout its design life. 1.05 QUALITY ASSURANCE A. Acceptance Testing – The manhole frame-chimney sealant material shall be visually inspected after application to insure the material has been applied to the proper location of the manhole and that the material has begun to take an initial cure or set prior to replacing the manhole cover. PART 22PRODUCTS PRODUCTS PART 2.01 EasySeal SG™ FRAME-CHIMNEY SEALANT Manhole frame-chimney sealant consisting of a plural component, spray applied, quick setting urethane material conforming to the following requirements: CRETEX SPECIALTY PRODUCTS N16 W23390 Stoneridge Dr-A , Waukesha, WI 53188 262-542-8153 • Fax 262-542-0301 • 800-345-3764 • www.cretexseals.com SPECIFICATIONS: Cretex EasySeal SG Cretex Wrap A. Viscosity a. Part A, 12,000-17,000 cps @ 25C, 20 RPM per ASTM D2393 b. Part B, 300-510 cps @ 25C, 300 RPM per ASTM D4287 B. Weight a. Weight/Gallon Part A, 8.90-9.20 lb/gal per ASTM D1875 b. Weight/Gallon Part B, 9.60-9.75 lb/gal per ASTM D1875 c. Weight/Gallon Mixed, 9.25-9.48 lb/gal per ASTM D1875 C. Processing a. Mix Ratio By Weight, 100:107 b. Mix Ratio by Volume, 100:100 c. Cure Schedule, Hours, 4-5 hours @ 25C D. Gel Time a. Gel Time, Seconds, 0-15 seconds @ 25C, 100 grams per ASTM D3056 E. Cured Properties a. Hardness, Shore A, 95-100 per ASTM D2240 b. Elongation, 379-473% per ASTM D638 or ASTM D412 c. Tensile Strength, 2616-3216 psi per ASTM D638 or ASTM D412 d. Peel Strength, 30.8-46.8 PLI (AL to AL) PER ASTM D1876 F. Acceptable Manufacturers a. Cretex Specialty Products 2.02 EQUIPMENT The CONTRACTOR shall have the manufacturer's recommended plural cartridge dispensing tool and all other equipment/tools necessary to prepare the surfaces of the manhole and apply the manhole frame-chimney sealant. 2.03 REPAIR MORTAR Repair mortar shall be a one component, quick set, high strength, non shrink; polymer modified cementitious patching mortar, which has been formulated for vertical or overhead use meeting the requirements of ASTM C-109 for Compressive Strength, C-348 and C-78 for Flexural Strength and C-882 for Slant Shear Bond Strength. Repair mortar shall not contain any chlorides, gypsums, plasters, iron particles, aluminum powder or gas-forming agents nor shall it promote the corrosion of any steel that it may come in contact with. A. Acceptable Manufacturers a. Octocrete by IPA Systems b. Pre-Approved Equal 2.04 CEMENTITIOUS GROUT Cementitious grout shall be a premixed, non metallic, high strength, non-shrink grout which meets the requirements of ASTM C-191 and C-827 as well as CRD-C-588 and C-621. When mixed to a mortar or "plastic" consistency, it shall have minimum one day and 28 day compressive strength of 6,000 and 9,000 psi, respectively. CRETEX SPECIALTY PRODUCTS N16 W23390 Stoneridge Dr-A , Waukesha, WI 53188 262-542-8153 • Fax 262-542-0301 • 800-345-3764 • www.cretexseals.com SPECIFICATIONS: Cretex EasySeal SG Cretex Wrap A. Acceptable Manufacturers B. PennGrout by IPA Systems C. Pre-Approved Equal PART PART 33EXECUTION EXECUTION 3.01 GENERAL A. Maintain manhole service throughout the duration of the project B. Provide 48 hour notice to the OWNER prior to start of work for the INSPECTOR to review and document the materials and equipment to be used for quality assurance purposes. 3.02 QUALIFICATIONS A. The CONTRACTOR shall have successfully completed the application of Cretex EasySeal SG™ on a minimum of 50 manholes. The CONTRACTOR may provide a minimum 4 hours on-site training by an approved representative of the manufacturer in lieu of the experience requirement for application. The training must take place in the presence of the ENGINEER or designated representative. B. All applications of Cretex EasySeal SG™ must be supervised by a foreman that has successfully completed the application of Cretex EasySeal SG™ on a minimum of 50 manholes. The CONTRACTOR may provide a minimum 4 hours on-site training by an approved representative of the manufacturer in lieu of the experience requirement for application. The training must take place in the presence of the ENGINEER or designated representative. 3.03 FIELD DATA The CONTRACTOR shall determine the number of manholes and vertical coverage requirements to allow accurate ordering of the Cretex EasySeal SG™ cartridges. One complete cartridge set will cover eight (8) to twelve (12) vertical inches in a twenty four (24) inch diameter manhole at approximately one hundred (100) mils. 3.04 SURFACE PREPARATION All loose and protruding mortar and brick that would prevent proper application of the Cretex EasySeal SG™ shall be removed and the appropriate areas of the manhole frame, chimney and or cone/corbel cleaned and prepared. All areas to be sealed shall be free of surface contaminates, be dry and free of any excessive voids or defects. If an adequate sealing surface does not exist on the masonry, repair materials conforming to the requirements of Section 2.03, 2.04 and 2.05 of this specification shall be used to fill voids and profile the chimney area of the manhole. All surface preparation shall be completed in strict accordance with the frame-chimney sealant manufacturer's published instructions. 3.05 APPLICATION OF FRAME-CHIMNEY SEALANT The Cretex EasySeal SG™ internal frame-chimney sealant shall be applied in strict accordance with the manufacturer’s published instructions. One complete cartridge set will cover eight (8) to twelve (12) vertical inches in a twenty four (24) inch diameter manhole at an approximate thickness of one hundred (100) mils. CRETEX SPECIALTY PRODUCTS N16 W23390 Stoneridge Dr-A , Waukesha, WI 53188 262-542-8153 • Fax 262-542-0301 • 800-345-3764 • www.cretexseals.com SPECIFICATIONS: Cretex EasySeal SG Cretex Wrap AND PAYMENT PART 44MEASUREMENT MEASUREMENT AND PAYMENT 4.01 MANHOLE FRAME-CHIMNEY SEALANT This item shall be paid at the unit price bid per manhole for one (1) frame-chimney sealant cartridge and shall include the cost of furnishing and applying the frame-chimney sealant material along with the surface preparation work needed to facilitate proper application. Measurement shall be based on the actual number of manholes sealed. One complete cartridge set will cover eight (8) to twelve (12) vertical inches in a twenty four (24) inch diameter manhole at an approximate thickness of one hundred (100) mils. 4.02 ADDITIONAL MANHOLE FRAME-CHIMNEY SEALANT This item shall be paid at the unit price bid per additional manhole frame-chimney sealant and shall include the cost of furnishing and applying the frame-chimney sealant material along with the surface preparation work needed to facilitate proper application. Measurement shall be based on the actual number of additional frame-chimney sealant cartridges used. One complete cartridge set will cover eight (8) to twelve (12) vertical inches in a twenty four (24) inch diameter manhole at an approximate thickness of one hundred (100) mils. NOTE: A specifier is within his rights to issue a proprietary specification that names only one brand. If in the informed and professional judgment of the specifier, his client’s needs will be best served by naming a particular brand, then he has the responsibility to limit his specification to one source. This practice is even acceptable on publicly funded projects. This principle of proprietary specification has found legal support in the case of Whitten Corp v. Paddock Pool Builders, Inc., a Federal District Court case from Massachusetts (376 F. Supp125). Further support came in 1975 when the U.S. Supreme Court rejected further appeal and review. Ver. 12/21/2015 CRETEX SPECIALTY PRODUCTS N16 W23390 Stoneridge Dr-A , Waukesha, WI 53188 262-542-8153 • Fax 262-542-0301 • 800-345-3764 • www.cretexseals.com
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