GE Digital Industrial Internet of Things, Data Collection and Historian Analitycs for Quality and Leakage Management in Urban Water Distribution Networks Mario Testino – ServiTecno Corrado Giussani – GE Digital Imagination at work. Presentation Details • • • • How to better manage water resources Transforming data into information The Insights The MM Project 2 How to better manage water resources 3 Enable the smart operator to better manage water resources Water Safety Plan e Water Leakage Management One of the pivotal points in the model to be adopted in order to harmonize both quality and service supply continuity is the proper monitoring of the pressure points in the water supply distribution network so you can build a working model at different times of day and in different seasons of the year, also in consideration of possible changes of population, climate, and trend of rainfall data. International Water Association (IWA) Los Angeles Department of Water & Power The largest municipal utility in the US, servicing an area of over 1205 square kilometers GE iFIX helps: • Maintain more than 11.600 km of water pipelines • Monitor more than 100 Reservoirs and Tanks, 400 Regulator Stations, 70 Pump Stations and 30 Treatment Stations • Deliver almost 2 billion gallons of clean water every day to more than 4 million people Efficient HMI at LADWP* *Los Angeles Department of Water & Power Three levels of Screens: High Performance HMI Screens • Help Operators visualize a process • Quickly determine an abnormal situation Topographical HMIs • Help Operators visualize system areas • Important when moving water across a large city Schematic Process Style HMIs • Help Operators find the root cause and isolate issues in the field • Important when working with many different types of facilities Transforming data into information 8 The role of GE Historian the foundation for Industrial Internet Collect, Archive and Distribute Production information, at maximum Speed and Reliability What is Historian? • • • • • GE Digital’s APM edgebased data historian to collect, store and normalize time series sensor data from industrial equipment and processes Proprietary and patented data archiving and compression technique Native collectors and APIs to easily get data in and out Native Methods to move data to HDFS & Predix Foundational element to IoT Analytic capability* Collect Store Distribute • Time series process data • Native collectors & toolkit • Millions of tags • High Availability • Data compression • HTML5 client • S95 Model Support • Native API • Big data onramp Forrester Tech Radar Internet of Things 2016 GE Historian: the modules Collection • • • • • • iFIX CIMPLICITY OPC DA OPC A&E OPC UA (1) Simulation • CSV • XML • Proficy Historian • OSI PI • Calculations Storage Distribution • iFIX • CIMPLICIT Y Client • Admin based • Excel • OLE DB • Rest API • API & SDK Process Data Files Stores & Archives Server Data • • • • Data Hierarchy Compression Security Redundancy & Fault Tolerance • High write/read rate • High compression • Data integrity Web based • Proficy Historian Analysis • Proficy Vision The Insights 12 GE Historian Analysis Analysis • Historian tag trending • Run-time Python Expressions Model • ISA95 hierarchy • Tag/asset searching Collaboration • Favorites • Alarm Analysis Drives Outcomes: • Visibility of sensor data anywhere, anytime • Immediate insight • Enables collaboration • Supports ad hoc and repeatable analysis • Puts data into context • Offers advanced analysis tools in a simple to use framework • One click Report Generation Data Exploration & Analysis Analyze tags and expressions in a variety of chart types Time-based trends Scatterplots Multiple Box plots Area XY Historian Query Modes Historian Alarm & Event Viewer Expand, analyze, collaborate through alarm notes “Historian is the most efficient storage model for time series data on the planet” Eric Pool, Consulting Engineer & Chief Architect, Atlanta M&D Center 17 The MM project 18 Performance, Quality and Leakage Management in Urban Water Distribution & Treatment Networks: The Metropolitana Milanese (MM) project Emilio Attilio Lanfranchi - MM Marco Grossale – MM Mario Testino - ServiTecno The MM Scenario The Milan Water Works (the figures): 2.400 Km of pipes 25.000 valves 31 lifting pumping stations 30 waste water pumping stations 1 water purification plant (San Rocco) 548 Wells 50.000 Users 250 million cubic meters of drinking water provided 1 Main control center «Super Centro Pilota» 4 Control Sub-centers The Aqueduct ensures the water supply of the whole Milan city getting the 100% of need from underground water. The pumping stations use a double lifting system providing the proper quantity of water to the users. The MM project Pumping Stations Optical Fiber Collecting and archiving data from the different plants, sensors and technologies in order to achieve a single interface and a powerful tool to aggregate data into information. PLCs Pumps Station SCADAs Water Purification Plant (San Rocco) PLCs Optical Fiber Historian Historian Analysis Internet Water Treatment SCADAs Waste Water lifting Stations RTUs GSM Waste waterSCADAs More than 20.000 points controlled! More than 10.000 points archived! Main project objectives Water balance key performance indicators definition & monitoring • Quantity & Volume • Quality • Efficiency & Leakage • Process analysis (water purification) Energy management • Energy control • Energy saving Improve water quality Improve service continuity Reduce wastes & supply costs
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