16. Effective disinfection system with chlorine dioxide R. Takahashi1 , T.Kirihara2 , M.Koeda3 Director1 , Chief Researcher2 ,Senior Researcher3 Second Research Department Japan Institute of Wastewater Engineering Technology KEYWORDS Disinfection , Combined sewer system , Chlorine dioxide ABSTRACT OF TECHNOLOGY The principle of the technology This disinfection technology injects chlorine dioxide into the upper position of the outlet of untreated sewage and primary treatment water ( it is described with the following untreated sewage.) in the combined sewerage, and number of total coliforms of disinfection treated water are made to be 3,000/cm3 or less by the oxidizability. Chlorine dioxide(ClO2) is powerful oxidizing agent with radical reaction, it selectively reacts with high electron density position of the organic substance molecule, and it is reduced in chlorite ion (ClO2-) (eq. 1).At that time, by inhibiting the protein synthesis function of virus and bacterial cell, Chlorine dioxide seems to demonstrate the disinfection effect. ClO2 + e− → ClO2− (eq. 1) ClO2 isn’t stored and formed from reaction of 2 chemicals(NaClO2 and HCl) by original generator ( eq. 2). 5NaClO2 + 4HCl→4ClO2 + 5NaCl + 2H2O(eq. 2) Equipment composition Chlorine dioxide disinfection facility consists of chlorine dioxide generator, chemicals storage facility, dilution water supply system. When it was installed in the pumping station, untreated sewage which was made to circulate from the wet well is supplied to the chlorine dioxide generator, and the chlorine dioxide solution is injected into the settling basin upstream site(Figure 1). It is possible to make reclaimed water in sewage-treatment plant to be dilution water, when it was installed in the primary treatment channel. Because using the methods of 2 chemicals, the space of the storage facility can be decreased, and chlorine dioxide dilution water is little to other methods, so dilution water supply system can be compact. In addition, the reduction of the use of the chemicals is possible by controlling chlorine dioxide injection rate by continuous monitoring of the turbidity. 1 Chem ical storage facility Special NaClO 2 tank HCl tank Scrubber ClO2 generator P Dilution water supply system P Strainer Grit cham ber P Figure 1. Installation example of the chlorine dioxide disinfection facility ( which it was installed in rain water pumping station ) The case in DEVELOPMENT RESEARCH Necessary performance and the criterion of technical evaluation Necessary performance and the criterion of technical evaluation at SPIRIT21 are shown at Table 1. Table 1. Necessary performance and criterion Technical evaluation Treatment performance Necessary performance Number of total coliforms 3,000CFU/cm3 or less in the effluent is achieved. Efficiency of The time for obtaining the disinfection disinfection effect is the short time. Safety of Effect of the downstream downstream water area on the aquatic water area organism is small. Other 2 That the chemicals electric attempted. reduction of quantity and energy is Criterion By the demonstration experiment, number of total coliform 3,000CFU/cm3 or less of treated water is achieved. On shortening in reaction time, the necessary reaction time is quantitatively confirmed, and it is verified that the efficiency of the disinfection is being attempted until now from the comparison with the technology. It is confirmed that the effect of the treated water on the aquatic organism of the downstream is slight by genotoxicity tests, ecotoxicity tests, references, etc.. By the demonstration experiment, confirm reduction of the utility of chemicals quantity and electric energy and economical efficiency of running cost. Outline of the demonstration experiment The outline of the demonstration experiment field is shown at Table 2. And photograph of experimental equipment is shown in Figure 2, and experimental equipment flow chart is shown in Figure 3. Table 2. Outline of the demonstration experiment field Sunamachi WWTP Place (Tokyo metropolitan) Experiment Proof experiment ClO2 2004.5∼2004.8 Influent of primary sedimentation basin (untreated sewage) Term Raw water Retention time Quantity of raw water injection flow treated water 5 min 1m3/min Figure 2. Photograph of experimental equipment Dilution water supply pump ClO2 generator P Untreated sewage Special NaClO2 tank HCl tank Dilution water tank P P Sampling point (raw water) Sampling point (treated water) Water tank for experiment inflow P P Transportation pump (treated water) Intake pump Water way from primary sedimentation basin Figure 3. Experimental equipment flow chart Development research result Treatment performance The demonstration experiment result is shown at Table 3. For untreated sewage, it was confirmed to be possible to always make number of total coliforms 3,000CFU/cm3 or less in the condition of retention time 5 minutes and chlorine dioxide injection rate 2∼15mg/L. 3 Chlorine dioxide hardly remain, and chlorite ion(1.6∼12.0mg/L) and chlorate ion(0.1∼ 2.3mg/L )which are disinfection sub-product are detected in the treated water. Table 3. Result of demonstration experiment Experiment No. Ⅰ Ⅱ Ⅲ Ⅳ precedence non-rain period (days) 2 10 4 15 Time largest amount of rainfall(mm/h) 13.0 2.5 5.0 5.0 Total amount of rainfall (mm) 96.5 15 15 19.5 ClO2-injection rate (mg/L) 2∼15 6∼15 7∼14 5.5∼15 Reaction time(min) 5 5 5 5 1.3×103∼ 1.6×105∼ 9.3×104∼ 1.1×105∼ 3.1×105 3.7×105 2.6×105 2.4×105 25∼2,600 460∼3,000 75∼2,150 185∼2,420 0.3∼3.4 1.7∼2.8 1.7∼3.1 2.0∼2.8 Inactivation rate (Log) (mg/L) ClO2 0.0 ∼ 0.2 ClO2 1.6 ∼ 12.0 ClO3 0.1 ∼ 2.3 ― ― As example of disinfection experimental result, trend of amount of rainfall, turbidity, chlorine dioxide injection rate, number of total coliforms in experimentⅠis shown in Figure 4. Chlorine dioxide injection rate was made to change by turbidity of raw water of continuous monitoring. The largest injection rate in the first flash was 15mg/L , and it was possible to make number of total coliforms to be 3,000CFU/cm3 or less after 6.5 hours from rainfall start in low injection rate(2 ∼ 5mg/L). Average injection rate in this experiment was about 5mg/L. Verification of the safety downstream water area of the On the effect of the downstream water area on the aquatic organism, the comparison examination between chlorine dioxide disinfection and chlorine disinfection was carried out on the point of "Safety assessment of disinfectant itself" and "Effect by adding disinfectant to the untreated sewag". Time amount of rain(mm/hr) Residual level 12 10 8 6 4 2 0 600 Turbidity Injection rate 500 Safety assessment of disinfectant The result of「Algae, Growth Inhibition 4 15 400 12 300 9 200 6 100 3 0 0 15 6 10 20 25 経過時間(hr) 3,000CFU/cm3 5 10 4 10 3 10 2 10 1 Raw water Treated water 10 0 10 0 (1) 18 5 10 15 30 35 20 Time (hr) Figure 4. Result of experiment Ⅰ 25 40 ClO2 injection rate (mg/L) Treated water Turbidity (NTU) (CFU/cm3) Raw water Total coliforms(number/cm3) Total coliforms Test」on chlorine dioxide and chlorite ion and chlorate ion which are main sub-product, and sodium hypochlorite which is the contrast disinfectant is shown in Table 4. It was proven that the safety of chlorite ion and chlorate ion which were disinfection sub-product was over 100 times higher ( as a EC50 value ) than sodium hypochlorite. Table 4. Result of algae-growth inhibition test Chemical EC50 value(mg/L) NaClO 0.08 ClO2 0.45 ClO2− 9 ClO3 25 − (2)Effect by adding chlorine dioxide to the untreated sewage For safety assessment, ①umu test, ② Microtox test ③measurement of THMs formation were done using untreated sewage which respectively added chlorine dioxide and sodium hypochlorite to 15mg/L as sample. The safety test result is shown at Table 5. Table 5. Result of safety test Genotoxicity test. (umu test) Toxicity value (+S9mix) Toxicity value (−S9mix) ClO2 (15mg/L) 0.8 (Negative) 1.5 (Positive) NaClO (15mg/L) 0.9 (Negative) 1.7 (Positive) Ecotoxicity test (Microtox test) EC50 0.451 0.153 0.027 0.037 Test Total THMs formation(mg/L) Note 100 times concentration (raw water : 0.4) 100 times concentration (raw water : 1.5) raw water : 0.031 ①Result of umu test The genetic toxicity value of chlorine dioxide added sample was lower in comparison with that of sodium hypochlorite added sample. ②Result of Microtox test The EC50 value of chlorine dioxide added sample was higher in comparison with that of sodium hypochlorite added sample. ③ Result of measurement of THMs formation The concentration of total THMs formations of chlorine dioxide treatment was the lowest, and the one of sodium hypochlorite treatment was the highest. It was proven that chlorine dioxide was safer disinfectant for the aquatic organism in discharge area than sodium hypochlorite from above result. Economical efficiency comparison For the facility of 10,000m3/h wastewater flow, the comparison of running cost/year between in applying this disinfection technology and in applying sodium hypochlorite in usual secondary treatment is shown in Table 6. The running cost/year was estimated to about 4.2% of sodium hypochlorite consumed in the 5 disinfection in secondary treatment annual, when this disinfection technology was applied to the untreated sewage. Table 6. Comparison of running cost/year ClO2 NaClO Advanced treatment water Raw water Untreated sewage Water quality (raw water) Injection rate of disinfectant (average) Chemicals price (yen / kg) Running cost per quantity of water to be treated (yen / m3) Total coliforms: (Max)3.4×106/cm3 Turbidity : under 200NTU ― 5.5mg/L 3mg/L (NaClO:12%available chlorine concentration) Annual quantity of water to be treated Special NaClO2 HCl 140 20 30 6.47 0.75 40Q m3/year 8,760Q m3/year (Q×24hrs× 365days/year) (2×Qm3/h×3hrs×20days/year× 1/3) Annual running cost 6,570Q 259Q without electric power 3×8,760Q (0.75yen/m (6.47yen/ m3×40Q m3/year) basis rate 3 m /year) (yen / year) 4.2(Q=10,000m3/h) Annual running cost ratio 100 Notice ) 1.Q shows design flow of wastewater(m3/h). 2.Quantity of untreated sewage were assumed 1/3 of primary treatment quantity of water. 『Quotation:The research report on improvement countermeasure of combined sewerage (The Ministry of Land, Infrastructure and Transport City and Regional Development Bureau Sewerage and Sewage Purification Department, Sewerage new technology driving mechanism , 2002 March)』 3.Injection rate of NaClO was assumed 2∼4mg/L from 「Sewerage facilities plan and design guidelines」( 2001 editions, Japan sewerage association ). 4.Maximum value of influent number of total coliforms was set referring to demonstration experiment result (contain other company’s result ). 5.For set influent number of total coliforms, the average injection rate and the range of influent turbidity were calculated from the demonstration experiment result. 6 Evaluation of the technology Result of evaluation of this technology is shown at Table 7. Table 7. Experiment results in this disinfection system Item of technical evaluation object Treatment performance Efficiency of disinfection the development objective (display requirement) Number of total coliforms 3,000CFU/cm3 or less in the effluent is achieved. The time for obtaining the disinfection effect is the short time. Safety of the downstream water area As a result of the disinfection, the effect of the downstream water area on the aquatic organism is small. Other That the reduction of chemicals quantity and electric energy is attempted. Experiment results For the untreated sewage etc., it is possible to make number of total coliform of treated water to be 3,000CFU/cm3 or less within retention time 5 minutes, and it is recognized that it has the display requirement. For the untreated sewage, when the disinfectant was added under addition condition for sufficiently coming the disinfection, it is judged that the safety is higher than the technology until now, and it is recognized that it has the display requirement. Chemicals quantity and electric energy are the practical range, and it is recognized that the integration to the existing facilities is possible. FEATURES OF TECHNOLOGY Features of the chlorine dioxide disinfectant It is possible to disinfect in the short time Chlorine dioxide disinfection of untreated sewage is possible within 5 minutes. And it takes about 1/3 in contact time ( 15 minutes ) of the conventional chlorination. So chlorine dioxide can adapt to the facilities which can not take enough contact time in chlorine contact chamber, etc. Disinfection effect keeps under ammonia existence Chlorine dioxide can maintain it’s disinfection effect for the sewage including ammonia and amine because it dosen’t react with ammonium ion and dosen’t form chloramine. Chlorinated organic compounds such as the THMs are not formed Since the chlorination of organic substance is not generated in the chlorine dioxide disinfection, chlorinated organic compounds such as the THMs are not formed. Safety for aquatic organism of the downstream water area is high The toxicity of chlorite ion and chlorate ion which are disinfection sub-product are lower over 100 times than sodium hypochlorite, and both genetic toxicity and ecotoxicity of chlorine dioxide treated water are lower than that of chlorinated water. Features of the disinfection system The installation space is compact Because using the methods of 2 chemicals, the space of the storage facility can be decreased, and chlorine dioxide dilution water is little to other methods, so dilution water supply system can be compact. 7 Quantity of chemicals can be reduced by injection rate control Based on monitoring water quality and quantity of raw water, chlorine dioxide demand can be controlled by changing chemicals’ flow which supplies to the generator. Therefore, it is possible to easily carry out chlorine dioxide dosage control, and usage of chemicals can be reduced. CONDITION OF APPLICATION This disinfection technology is installable without drastic remodeling for existing structure such as grit chamber or rain water outlet channel in the pumping station and primary treatment channel in WWTP, if having the installation spaces of chlorine dioxide generator, chemicals storage facility, dilution water supply system. However, chlorine dioxide, chlorous acid and chloric acid are regulated 0.6mg/L respectively as water quality management setting objective item of the tap water, it is necessary to examine the correspondence of confirming these concentration in the water intake site, when the water purification plant is located in downstream water area of this system,. TECHNOLOGY PROPONENT KUBOTA Corporation Address:1-1,Hama 1-chome,Amagasaki City, Hyogo Japan 661-8567 Tel :81-6-6470-5806 Person in charge:Yuji Otsuka (Water & Sewage Engineering Dept.) E. mail:[email protected] 8
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