4 Flutes HARDMAX Size R 1~R 6 HFB New Price R1~R1.5 R2~R3 Patented in Japan, China, Korea and Taiwan R4~R6 Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested) Work Material Carbon Alloy Prehardened Hardened Steels Cast Iron Aluminum Graphite Copper Steels Steels Steels Alloys NAK S45C SK / SCM ~ 55HRC ~ 60HRC ~ 70HRC SUS HPM S55C ◎ ◎ Plastics Glass Filled Titanium Plastics Alloys Heat Resistant Alloys Cemented Hard Brittle Carbide (Non-Metallic) Materials ◎ Features The tool geometry offers outstanding chip evacuation performance. The new tip design offers excellent cutting performance. Offers excellent tool performance to cost ratio. Diameter Tolerance: +0/-0.02 The shank taper angle shown is not an exact value and to avoid contact with the work piece, we recommend the user controls the precise value of this angle. Shank taper angle should not make contact with the work piece. Total 8 models □ □ □ □ □ □ □ □ □ New price 246 Unit(mm) 4 Flutes HARDMAX Milling Conditions for HFB/HFB-S ◆Roughing Prehardened Steels NAK80 (35~45HRC) Coolant: Water Soluble/Air Blow/Oil Mist Spindle Speed Feed Rate Hardened Steels STAVAX/SKD61 (45~55HRC) Coolant: Air Blow/Oil Mist Spindle Speed Feed Rate CFB Series are Recommended Hardened Steels YXR33/SKD11 (55~60HRC) Coolant: Air Blow/Oil Mist Spindle Speed Feed Rate Hardened Steels HAP72 (65~70HRC) Coolant: Air Blow/Oil Mist Spindle Speed 248 Feed Rate Hardened Steels HAP10/SKD11/YXR7 (60~65HRC) Coolant: Air Blow/Oil Mist Spindle Speed Feed Rate 4 Flutes Milling Conditions for HFB/HFB-S Ball half diameter R1 (䃥4 shank), R1.5 Spindle Speed Feed Rate Ball half diameter R1 (䃥6 shank) Spindle Speed Feed Rate Ball half diameter R1.5 (Short shank) Spindle Speed Feed Rate Spindle Speed Feed Rate Ball half diameter R2 HFB Series SKD11(60HRC) Milling Video * Refer to next page for finishing condition. 249 4 Flutes HARDMAX Milling Conditions for HFB/HFB-S ◆Finishing (overhang length ~6D) Prehardened Steels/Hardened Steels (35~60HRC) Coolant: Oil Mist Spindle Speed ae :Radial Depth(mm)= Pf Feed Rate Note: ・Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine's maximum spindle speed. ・Decrease the feed rate more than 50% from the milling parameters when slot milling. ・Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine's maximum spindle speed, when burr and red-hot occur. ・Adjustments are recommended when finishing with an overhang in excess of 6xD. ・Recommend air blow or oil mist. For materials under 45HRC, recommend water soluble coolant. Feature 1 Special Design Achieves Outstanding Chip Evacuation helps 250 or 4 Flutes Competitor A Competitor B HRC Big Small Small Feed Rate Axial Depth Radial Depth Air Blow (Through Spindle) Cycle Time The large pocket design of the HFB promotes better chip evacuation and longer tool life when compared to a conventional design which shows premature damage. Feature 2 Surface Finish Performance Feed Rate Axial Depth Radial Depth 251
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