T S K
F L A G S O L
E n g i n e e r i n g
G M B H
10th German African Energy Forum
Organized by Afrika-Verein der deutschen Wirtschaft e. V.
Renewable Energies in Africa
Project example
MASENS’s NOOR 1
CSP power plant at Ouarzazate / Morocco
10th GAEF – RE in Africa – Noor I
1
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
The Association – Deutsche CSP (DCSP)
DCSP represents around 30 German companies and institutes with activities in CSP with
the objective to
•
•
•
Foster research, development and demonstration plants
Raise broad awareness of the benefits of CSP technologies
Establish a close interaction among the association members and other organizations on national,
European and international level, such as ministries, official bodies and other industry associations
10th GAEF – RE in Africa – Noor I
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Page 2
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
The Company – TSK Headquarters
Being in the market for more than 30 years, today, our Company reaches a turnover
of around 800 mill. €, with over 850 professionals and an international presence
in more than 35 countries.
Conventional
power
Port equipment
Substations
& Transmission lines
Renewable power
Material Handling
Automation &
Control
Industrial Plants
Mining
Environment
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
The Company – TSK Flagsol
History
•
Flagsol is in the market since 1987
•
Flagsol merged with MSM (JV out of Ferrostaal & Solar Millennium)
•
After insolvency of Solar Millennium Ferrostaal took over Flagsol at 100% (2012)
•
Acquisition of Flagsol by TSK (2013)
Flagsol was ever since fully dedicated to CSP - Most significant milestones
•
2003
Start of test loop within improved SKAL-ET collector design
•
2007
Andasol 1 is operative
(Involvement in first Spanish CSP Power Plant Operating with TES – for the first time world-wide!!!)
•
2008
Andasol 2 is operative
•
2010
Start of Test Loop with new Heliotrough parabolic collector design
•
2011
Kuraymat (improved, bigger parabolic trough)
•
2012
Andasol 3 is operative
•
2013
Los Arenales is operative
10th GAEF – RE in Africa – Noor I
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Page 4
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
CSP Technology
Principle of CSP
Sunlight – Heat – Rotation - Electricity
Sunlight (irradiation
energy)
Heat (thermal energy)
STEAM
BOILER
WATER
Turbine Rotor
Rotation (mechanical energy)
Electricity (electrical
energy)
10th GAEF – RE in Africa – Noor I
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
CSP Technology
Fields of application
Fresnel
Tower
Parabolic Trough
Dish
Water
Steam
Oil
Salt
Air
80 °C - ~200 °C
1 - 16 bar
limit. by HCE/TES
Storability: med.
120 °C - ~550 °C
1 - 120 bar
limit. by HCE
Storability: low
20 °C - ~400 °C
1 - 120 bar
limit. by HTF
Storability: med.
150 °C - ~550 °C
1 - 120 bar
limit. by HTF/HCE
Storability: high
500 °C - ~700 °C
0.5 - 2 bar
limit. by HCE
Storability: low
Electricity (3 to > 250 MWel)
Steam Turbine or ORC (Small
Capacities)
Heating /
Drying Processes
Cooling / AirCon
Desalination
Evaporation Processes
Enhanced Oil Recovery
(EOR)
Cement Industry
Mining
Hot Process Air
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
CSP Technology
Parabolic Trough Principle with TES
Solar field
Storage system
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Power plant block
Page 7
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Noor I at Ouarzazate
Solar Power Complex
«Moroccan
Agency
“MASEN“,
short
program
for
electricity
energy
For
aims
the
at
Energy»,
in
implementing
a
development
production
with
Solar
a
of
integrated
projects
minimum
from
total
solar
capacity
of
2.000 MW.
The 500MW Phase-One Solar Power Complex
at
Ouarzazate
is
world’s
the
largest
solar
thermal power plant complex.
To
be
built
2,3
billion
the
first
with
for
one
estimated
budget
investment
to
be
,
the
implemented
of
Euros
project
is
under
the
come
on-
Moroccan Solar Plan.
Ouarzazate
stream
total
in
future
Solar
2016
Complex,
and
output
local demand.
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of
produce
will
an
estimated
1,2 TWh/year
to
meet
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Project Stakeholders
Developer / Promoter
IPP
EPC
10th GAEF – RE in Africa – Noor I
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Page 9
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Project Overview
160 MW of Nominal Power.
Annual heat generation of
approx. 500 GWh
Equivalent to consumption of
1.000.000 local homes
Ouarzazate
19.200 Solar Collectors and
537.600 mirrors
Heat transfer fluid:
An extension of
hectares
oil.
4 8 0
Noor I
Thermoelectric Solar Plant
is located 10 km to the North East of
Thermal energy storage:
46.000 tons of molten salt,
Ouarzazate
3 full-load hours capacity
Water supply: Underground
pipe from Ouazazate
complex substation (440 hm³
out of Mansour Dahbi).
Evacuation line: 225 kV
aerial line to Ouazazate
complex substation
10th GAEF – RE in Africa – Noor I
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(Morocco)
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Design of the CSP Power Plant
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Typical design of the TES
System:
2-tank
(approx. 15 m height;
approx 35 m diameter)
Fluid:
molten salt
(approx. 30.000 t of mixture
of sodium & potassium
nitrate)
Heat
transfer:
Due to TES integration CSP
- provides dispatachble energy
(comparable to fossil power plants)
- generation is a plannable RE source
- is capable to provide base load and thus
can contribute to grid stability
- Allows to make use of thermal power
(instead of electricity
10th GAEF – RE in Africa – Noor I
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indirect (salt – oil)
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Facts & Figures of the Project
EPC Civil Works
- 2.500.000 m3 of Earth movement
- 24.000 piles
- 120.000 m3 of concrete
- 3.500 tons of concrete steel
EPC Piping
- 480.000 inches of welding
- 52.000 m of steel piping
- 5.000 valves
- Supports, flanges, etc...
EPC Electric Installation and I&C
- 6.000 m of 225 kVline
- 25.000 m of MV cable
- 125.000 m of LV cable
- Instrumentation and control
- Grounding system
- Lighting
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Facts & Figures of the Project
EPC Installation of Equipments
-
Turbine & genartor
Heat exchangers
Boilers
Pumps
Trafos
Molten salt tanks
EPC Miscelaneous
-
Insulation
Painting
Fire Protection
HVAC
Water Treatment Plant
Temporary Installations
Logistic
Engineering Support
Certifications
Topography
Testings
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Impressions from the construction site
537.600
mirrors
10th GAEF – RE in Africa – Noor I
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Impressions from the construction site
19.200
Solar
Collectors
10th GAEF – RE in Africa – Noor I
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Impressions from the construction site
C o n c r e t e :
1 2 0 . 0 0 0 m ³
3.500 tones of
rebar
2 .500 .000 m³ earthwork
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Execution schedule
Final notice to proceed (FNTP): June 2013
Start of construction: September 2013
Q2
2013
Q3
2013
Q4
2013
Q1
2014
Q2
2014
Q3
2014
Q4
2014
Q1
2015
Date of project completion: December 2015
Only 30 months execution period for one of
the world’s largest CSP power plants!
10th GAEF – RE in Africa – Noor I
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Q2
2015
Q3
2015
Q4
2015
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Execution schedule
Socio-Economic Project Value
Morocco’s achievements through Noor 1 CSP project:
Proceed to a first move to energy transition
Creation of a sustainable energy mix saving and replacing fossil resources
Introduction of CSP as a base load RE preserving grid stability – thus the way is paved to
increase other RE with volatile characteristics such as Wind and Photovoltaic
Adding dispatchable energy generation capacity
Contributing to the creation and development of local supply and service infrastructure
Impacting positively employment situation in the country, the region and the continent
Noor 1 proves that CSP is a viable RE solution for Morocco and Africa!
10th GAEF – RE in Africa – Noor I
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
10th GAEF – RE in Africa – Noor I
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Page 20
T S K
F L A G S O L
E n g i n e e r i n g
G M B H
F u t u r e
t e c h n o l o g y o u t l o o k i n
M o r o c c o ' s C S P
Potential
for CSP
hybrids
Potential
for further
CSP power
plants
(parabolic
trough and
tower)
Potential
for CSP
based
process
heat for
industrial
applications
Increasingly
local content
possible due
to intense
project
activity and
related
education of
local work
force
10th GAEF – RE in Africa – Noor I
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T S K
F L A G S O L
E n g i n e e r i n g
G M B H
Thank You For Your
Attention !
TSK Flagsol Engineering GmbH
Any more questions ?
Köln, Germany
Any assistance required? Phone: +49. 221. 925-970 0
Contact us:
Fax:
+49. 221. 925-970 99
E-Mail: [email protected]
10th GAEF – RE in Africa – Noor I
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German Association for
Concentrated Solar Power
Phone: +49. 30. 609839438
Fax:
+49. 221. 925-970 99
E-Mail: [email protected]
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