Objective: 1. To practice arc welding and produce three parallel lines as shown in Figure 1. 2. To practice arc welding for Butt joint as shown in Figure 2. Time: 3 hrs Figure 1: Arc welding practice Figure 2: Butt joint Arc welding ALL DIMENSIONS ARE IN mm KATHMANDU UNIVERSITY WELDING SHOP PREPARED BY: ANUP KC SCALE: ARC WELDING FOR BUTT JOINT CHECKED BY: P.L. SHRESTHA DATE: LABORATORY WORK MEEG211 APPROVED BY: H.P. NEOPANE SHEET NO: Objective: 1. To practice arc welding for lap joint as shown in Figure 3 2. To practice arc welding for Tee joint as shown in Figure 4. Time: 3 hours Figure 3: Lap Joint Arc Welding Figure 4: Tee Joint Arc Welding KATHMANDU UNIVERSITY WELDING SHOP LAP JOINT AND TEE JOINT LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE ALL DIMENSIONS ARE IN mm SCALE: DATE: SHEET NO: Objective: 1. To practice gas welding for pipe joint as shown in Figure 5. 2. To practice gas welding on sheet metal with and without filler rod Time: 3 hours Figure 5: Oxy-acetylene Gas Welding of Pipe KATHMANDU UNIVERSITY WELDING SHOP GAS WELDING OF PIPE LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE ALL DIMENSIONS ARE IN mm SCALE: DATE: SHEET NO: Objective: 1. To prepare sand mould with and without pattern as shown in Figure 6. Time: 3 hours Figure 6: Sand molding pattern KATHMANDU UNIVERSITY FOUNDRY SHOP SAND MOLDING AND PATTERN LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE ALL DIMENSIONS ARE IN mm SCALE: DATE: SHEET NO: Objective: 1. To use lathe to perform various operations as mentioned below in the job piece Operations Involved: 1. 2. 3. 4. 5. Facing Centre drilling Straight turning Radius grooving Step turning Job L-01 Operations Involved: 1. Taper turning 2. Drilling Job L-02 ALL DIMENSIONS ARE IN mm KATHMANDU UNIVERSITY MACHINE SHOP MACHINING ON LATHE LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE SCALE: DATE: SHEET NO: Objective: 1. To use lathe to perform various operations as mentioned below in the job piece Operations Involved: 1. Grooving Job L-03 Operations Involved: 1. Knurling 2. Threading 3. Chamfering Job L-04 ALL DIMENSIONS ARE IN mm KATHMANDU UNIVERSITY MACHINE SHOP MACHINING ON LATHE LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE SCALE: DATE: SHEET NO: Objective: 1. To use lathe to perform various operations as mentioned below in the job piece Operations Involved: 1. Tapping Job L-05 ALL DIMENSIONS ARE IN mm KATHMANDU UNIVERSITY MACHINE SHOP MACHINING ON LATHE LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE SCALE: DATE: SHEET NO: Objective: 1. To form a square hook from a straight cylindrical MS rod by hot working the metal Calculate the initial length of the MS rod required to match the volume of metal in end product. Show the required calculations and percentage error. Also mention the dimensional deviations between the designed and actual product. ALL DIMENSIONS ARE IN mm KATHMANDU UNIVERSITY SMITHY SHOP HOT WORKING OF METAL LABORATORY WORK MEEG211 PREPARED BY: ANUP KC CHECKED BY: P.L. SHRESTHA APPROVED BY: H.P. NEOPANE SCALE: DATE: SHEET NO: Guidelines for Lab works 1. Lab Technical officers at different shops will guide the students to carry out the aforementioned jobs. 2. Students must follow all the safety measures and rules of the specific lab/ shop. 3. Students are required to submit a report about the activities performed in different shops, at the end of the laboratory work for evaluation followed by viva-voce. The course instructor will declare the date for the same. 4. The report should contain, for each shop/operations: a. Theory and working principle b. Description of tools used c. Detail procedure of operation d. Figures/ drawings/ symbols of the job piece and operation e. Deviations/ error calculations f. Conclusion 5. Students should prepare a well formatted hand written report. Use A4 sheet with margins on all the four corners (20 mm on left, and 10 mm on other 3 sides). Use only single side of the paper.
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