Prepared by WG Environment ENL N° 11/04 Fluorinated Gases 1 – SUMMARY EIGA Working Group 5 - Environment has compiled this environmental newsletter to give information to EIGA members, specifically to directors, technical managers, company environmental specialists and National trade associations on developments in legislation on Fluorinated Gases. Fluorinated gases and gas mixtures are used for many common applications and in a wide variety of products. As part of the First Phase of the ECCP (European Climate Change Programme) the EU Commission has proposed a draft regulation on Fluorinated Gases, due for adoption during 2004. EIGA members are both users distributors of these gases so must be aware in particular of the • Restrictions on marketing and use of equipment containing F Gases, • Requirements for recovery of F Gases • Need for monitoring of refrigeration units containing F gases. • Reporting of information on F Gases (imports, exports, use, emissions, etc) 2 - INTRODUCTION Fluorinated industrial gases (HFCs, PFCs and SF6) are widely used in such common devices and applications as refrigerators, air conditioners, insulation, medical aerosols and semiconductors. In the 1990s, after the Montreal Protocol entered effect, these gases were used to replace ozone-depleting substances such as CFCs. However, the high Global Warming Potential (GWP) of these gases raised new environmental concerns and they were included among the six greenhouse gases identified by the Kyoto Protocol, along with CO2, CH4 and N2O. In 1995, fluorinated gases accounted for about two percent of total greenhouse gas emissions in the EU. Although scientists differ considerably as to the growth potential of these gases, lawmakers and industrialists agree that emissions should be limited as much as possible. HFCs, PFCs and SF6 are three of the gases contained in the 'basket' of gases whose emissions are controlled under the 1997 Kyoto Protocol to the United Nations Framework Convention on Climate Change. These gases are monitored within the EU under the monitoring Directive and featured in a number of national action programmes in individual Member States. The European Commission has released in August 2003 a Draft Regulation COM(2003) 492 on Fluorinated gases sometimes called “F-gases”: HFCs, PFC and SF6 (ref 2) EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 1 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org The draft Regulation on F-gases aims to reduce the projected F-gas emissions by 2010. It is composed of the following elements • Improving the monitoring and verification of F-gas emissions • To improve containment and recovery of F-gases • Reporting on the production, importation, export, recycling and destruction to strengthen the monitoring of emissions • Restricting the marketing and use for number of applications where containment is not feasible or the use of fluorinated gases is deemed inappropriate (for ex non-refillable containers, fire protection systems fire extinguishers, windows insulation, one component foams, non-medical aerosols) • Phase-out of HFC-134a in air conditioning in new vehicles between 2009-2013. 3 – WHAT ARE FLUORINATED GASES? Appendix 1 shows the main HFC, PFC and SF6 gases and their global warming power (reference 1). Highlighted are the substances of most interest for the gases industry. 4 – REQUIREMENTS OF DRAFT REGULATION This is a Regulation not a Directive so the requirements are directly applicable to Member States. The Legal Basis is Article 95 of the EC Treaty (internal market). Timetable- The draft regulation needs to be approved by the European Parliament, and this process should take between 6-12 months, after which the regulation will come into force, so this is likely by the end of 2004. Article 3 introduces a duty to prevent and minimise leakage with mandatory inspections for leakage, monthly for those system containing >300 kg. Leakage detection systems are also required for all systems with charge >300 kg and records maintained. Article 4 introduces a compulsory requirement to recover fluorinated gases from refillable containers) also from the cooling circuits of all refrigeration, air-conditioning and heat pump equipment, from equipment containing solvents, from fire protection systems and fire extinguishers and from high voltage switch gear.) This shall also be done if it is technically feasible and cost-effective to do so from all other products and equipment. Training - Member States will be required to establish programmes to provide for the training and certification of personnel involved in making inspections for leakage, and for those involved in the recovery, recycling, reclamation and destruction of fluorinated gases. Article 6 Covers reporting by producers, importers and exporters of, total production/import/export by gas for production and imports: Applications in which it is used as well as estimated emissions and quantities recovered, recycled and destroyed, for quantities >1 tonne per annum Article 7 proposes controls of use of some F Gases in certain applications such as SF6 in magnesium die casing casting and vehicle tyres. Article 8 proposes marketing restrictions set out in appendix 2. 5 – IMPACT ON EIGA MEMBERS EIGA members are both users, distributors and service providers for these gases so must be aware in particular of the restrictions on marketing and use, the requirements for recovery of F Gases, training requirements, requirements for both internal and external reporting and the need for monitoring of refrigeration units containing F gases. EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 2 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org 6 – GOOD PRACTICES IN THE MANAGEMENT OF FLUORINATED GAS EMISSIONS (HFC, PFC, NF3 and SF6) The first step is to provide an inventory of these gases, with inputs output and losses accounted for. This is already a legal requirement in some countries. EIGA document Disposal of Gases 30/04 gives information on how to manage these gases. HFC, PFC and SF6 are considered greenhouse gases under the Kyoto Protocol and NF3 is expected to be included in future obligations. These gases have a very high global warming potential. 7- SOURCES AND DOCUMENTATION 1. 2. 3. 4. Revised 1996 IPCC Guidelines on National Greenhouse Gas Inventories http://europa.eu.int/comm/environment/climat/eccp.htm IPCC's 2000 report on recommended best practice and managing uncertainties. GHG protocol initiative (http://www.wbcsd.org) and the Measuring and Reporting Protocol (EPE and Andersen). 5. F-gases [with positions from EFCTC, CEFIC, AmCham's EU Committee, Climate Network Europe, Arthur D. Little and others] 6. Climate change [with positions from industry and NGOs] 7. Eur-Lex: Regulation (EC) No 2037/2000 of the European Parliament and of the Council of 29 June 2000 on substances that deplete the ozone layer [FR] [DE] DG Enterprise: "Final Report on the European Climate Change Programme. Working Group Industry. Work Item Fluorinated Gases" (18 June 2001) - Stakeholder position papers in Annex 1 and Annex 2. 8. 9. 10. 11. 12. 13. 14. DG Environment: Contribution by Mrs. Wenning at the EFCTC/EPEE Conference on F-gases, 16 April 2002 EFCTC/EPEE: Press release F-gases conference (16 April 2002) EFCTC: Fluorocarbons and Sulphur hexafluoride (special website) European Partnership for Energy and the Environment (EPEE) [Flash Presentation] Climate Network Europe: "Keeping cool without warming the planet" (Jason Anderson) EIGA ENL 10 Greenhouse Gases Feedback EIGA WG-5 members welcome feedback on this and other publications. If you need any more information or would like to make any comments please contact your WG-5 representative, the WG-5 Chairman or the EIGA office Stephen Bradley, Air Products PLC Chairman WG-5; Telephone: +44 1932 249992 ;Fax: +44 1932 258529; e-mail address [email protected] DISCLAIMER All technical publications of EIGA or under EIGA’s name, including Codes of practice, Safety procedures and any other technical information contained in such publications were obtained from sources believed to be reliable and are based on technical information and experience currently available from members of EIGA and others at the date of their issuance. While EIGA recommends reference to or use of its publications by its members, such reference to or use of EIGA’s publications by its members or third parties are purely voluntary and not binding. Therefore, EIGA or its members make no guarantee of the results and assume no liability or responsibility in connection with the reference to or use of information or suggestions contained in EIGA’s publications. EIGA has no control whatsoever as regards, performance or non performance, misinterpretation, proper or improper use of any information or suggestions contained in EIGA’s publications by any person or entity (including EIGA members) and EIGA expressly disclaims any liability in connection thereto. EIGA’s publications are subject to periodic review and users are cautioned to obtain the latest edition. EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 3 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org ENVIRONMENTAL NEWSLETTER ENL-11/04 APPENDIX 1 - Fluorinated gases Fluorinated gas Sulphur hexafluoride Chemical Formula SF6 Global Warming Potential 23900 Hydrofluorocarbons (HFCs): HFC-23 HFC-32 HFC-41 HFC-43-10mee HFC-125 HFC-134 HFC-134a HFC-152a HFC-143 HFC-143a HFC-227ea HFC-236fa HFC-245ca HFC-365mfc CHF3 CH2F2 CH3F C5H2F10 C2HF5 C2H2F4 CH2FCF3 C2H4F2 C2H3F3 C2H3F3 C3HF7 C3H2F6 C3H3F5 CF3CH2CF2CH3 11700 650 150 1300 2800 1000 1300 140 300 3800 2900 6300 560 890 Perfluorocarbons (PFCs) Perfluoromethane Perfluoroethane Perfluoropropane Perfluorobutane Perfluoropentane Perfluorohexane Perfluorocyclobutane CF4 C2F6 C3F8 C4F10 C5F12 C6F14 c-C4F8 6500 9200 7000 7000 7500 7400 8700 Other F Gases not included in the regulation NF3 8 000 EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 4 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org ENVIRONMENTAL NEWSLETTER ENL-11/04 Appendix 2 - ANNEX II of regulation Fluorinated gas Application Date of prohibition Fluorinated gases with an AVERAGE global warming potential higher than 150 EXCEPT FOR ‘SEALED 134a AIRCONDITIONERS Air conditioning in passenger cars and light commercial vehicles 1 January 2009 – 31st January2013 Sulphur hexafluoride, hydrofluorocarbons and perfluorocarbons Non-refillable containers, except for laboratory and analytical use [and metered dose inhalers depending on a revision to container definition] One year THREE MONTHS after the date of entry into force Hydrofluorocarbons and Perfluorocarbons Refrigerants in non-confined direct-evaporation systems Date of entry into force Perfluorocarbons Fire protection systems and fire extinguishers Date of entry into force Sulphur hexafluoride, hydrofluorocarbons and perfluorocarbons Windows Two years after the date of entry into force Sulphur hexafluoride Footwear Date of entry into force Hydrofluorocarbons One component foams, except when required to meet safety requirements of the Competent Authorities following consulation with stakeholders, except when required to meet national safety standards One Three years after the entry into force Hydrofluorocarbons Novelty aerosols Three years after the entry into force Hydrofluorocarbons and perfluorocarbons Footwear 1 July 2006 EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 5 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org ENVIRONMENTAL NEWSLETTER ENL-11/04 Appendix 3 – Guideline on Inventory of Fluorinated Gases - page 1/2 Fluorinated gases are generally released to the atmosphere in the following three types of situations: • When they are packaged in various containers, such as aerosol spray cans. In this case what must be determined is the amount of gas consumed annually and which is not packaged. • Either when equipment that operates with a fluorinated gas is refilled, such as large refrigeration systems for example, or when such a gas is used in an industrial process (such as SF6 or PFC in the semiconductor industry) and it is difficult to recover them from the atmosphere. In this case, information concerning the amount of gas consumed is sufficient. • In some industrial processes that involve a chemical reaction, such as the smelting of aluminum. In this case emissions are evaluated on the basis of measurements made by the manufacturer himself. The various sources to be considered for each type of fluorinated gas and for each type of application are presented below: Hydrofluorocarbons or HFC The exact name of the HFC gases or mixtures used must always be indicated. This is because global warming potential may vary considerably depending on the type of HFC used. The various industries and applications for which HFC emissions are considered are: Large refrigeration and air-conditioning systems emissions generally occur during maintenance operations and mainly when equipment is drained or refilled. A good idea of emissions is obtained if the operator of the equipment provides information concerning the frequency of refilling operations (once a year, every two years, etc.) and provides an inventory of the amounts of the HFC gases used and their type, as mentioned above. Perfluorocarbons (PFC) PFC used in the semiconductor industry This includes PFC 116, PFC 14 and other types that the fab plant operator must indicate along with their global warming power. PFC gases are used to etch microprocessors. There is an international consensus that 72% of the PFC gases used by this industry are released to the atmosphere when no recycling or treatment system is used. Since all of the gases used are by definition released to the atmosphere, the plant operator must indicate the amount of each PFC gas used each year and then multiply this amount by 72%. NF 3 NF3, the global warming potential of which is 8,000 times that of carbon dioxide, is used for the same purposes as PFC. The emission coefficient is also the same. Plant operators must also indicate the amounts used each year. EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 6 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org ENVIRONMENTAL NEWSLETTER ENL-11/04 Appendix 3 – Guideline on Inventory of Fluorinated Gases - page 2/2 Sulfur hexafluoride (SF6) The GWP of SF6 is 23,900 times that of CO2. A relatively small quantity may therefore have a substantial impact on global warming. SF6 emissions in magnesium foundries: All of the SF6 used is released to the atmosphere. The foundry operator must indicate the total amount of SF6 used during the past year. SF6 emissions in electrical equipment plants: The SF6 must be inventoried. The "material balance" method shown below was taken from the "Inventory Guidelines" recommended by GIMELEC and CAPIEL, respectively a French and a European association of electrical equipment manufacturers. Material balance of SF6 used to make electrical equipment: Annual inputs (I): I 1: amount of SF6 purchased during the year I 2: annual increase or decrease in stock Annual outputs (O): O 1: amounts used in equipment during the year O 2: amount returned in empty containers and cylinders during the year, with residual amounts estimated. O 3: amount of gas to be recycled. Plant losses: (I 1 + I 2) – (O 1 + O 2 + O 3) SF6 emissions in semiconductor plants: These emissions are calculated as follows: SF6 emissions = 72% of the total amount of SF6 used in the plant during the past year, calculated from an inventory, as described in the section above concerning PFC gases in semiconductor plants. EIGA 2004 - EIGA grants permission to reproduce this publication provided the Association is acknowledged as the source EUROPEAN INDUSTRIAL GASES ASSOCIATION 7 AVENUE DES ARTS 3 – 5 B-1210 BRUSSELS PHONE +32 2 217 70 98 FAX + 32 2 219 85 14 E-mail : [email protected] - www.eiga.org
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