AC308-0213-R1 #15 CONCRETE ANCHOR MANUFACTURERS ASSOCIATION 1300 Sumner Ave Cleveland, Ohio 44115 (T) +1 216‐241‐7333 (F) +1 216‐241‐0105 [email protected] Thomas Associates, Inc. www.concreteanchors.org Executive Director January 18, 2013 Andra Hoermann-Gast Staff Engineer ICC Evaluation Service, LLC 5360 Workman Mill Road Whittier, CA 90601 [email protected] Re: Proposed Revisions to the Acceptance Criteria for Post-installed Adhesive Anchors in Concrete Elements, Subject AC308-0213-R1 (AHG/HS) Dear Andra, We are proposing changes to the Proposed Revisions to the Acceptance Criteria for Post-installed Adhesive Anchors in Concrete Elements, Subject AC308-0213-R1 (AHG/HS) as posted for the February 2013 hearing in Birmingham, Alabama. The proposed changes were approved by the CAMA Board of Directors at our January 18, 2013 meeting. The changes are provided in Attachment 1 in strikeout/underline format. The primary change that CAMA is proposing is to the bond test for post-installed reinforcing bar applications as described in Section 9.4.3.1 and shown in Figure 4.6. This test is currently being verified at the University of Stuttgart at the direction of CAMA. Initial tests indicated that the specimen should be simplified as shown in the attachment. Other proposed changes reflect our ongoing efforts to improve the clarity and accuracy of the criteria language, to correct errors made in our original submission, and to include input received from the CAMA membership since the issuance of the original proposal. We will be prepared to address the Committee regarding the proposed changes at the hearing in Birmingham. We thank you for your consideration. Respectfully yours, Jeffrey J. Dunagan CAMA President cc: Board of Directors Attachment 1 Attachment 1 Part 1: Summary of CAMA proposed changes to Proposed Revisions to the Acceptance Criteria for Post-installed Adhesive Anchors in Concrete Elements; Subject AC308-0213-R1 (AHG/HS) dated December 28, 2012. No. Reference Description 1 1.1 and 1.3 Editorial change to include 2006, 2009, 2012 IBC and IRC 2 2.1.3 editorial revision 3 4.2 substantive revision to make this section applicable to both adhesive and tc adhesive anchors 4 6.1 editorial revision 5 6.3.2 editorial revision Annex 1 6 Table 1.2 substantive revision to include metric reinforcing bars 7 2.1 added notation for post-installed reinforcing bar tests 8 Table 3.8 Test No. 2 revised test description – bond tests 9 Table 3.8 Test No. 3 revised test description – test for sensitivity to hole cleaning 10 Table 3.8 Test No. 4 revised test description – test for sensitivity to installation in sat. conc. 11 Table 3.8 Test No. 8 added footnote 12 Table 3.8 Test No. 11a editorial revisions 13 Table 3.8 Test No. 11b editorial revisions 14 Table 3.8 footnote a revised to permit other specimen geometries 15 Table 3.8 footnote c revised to require high strength reinforcing bars 16 Added 4.1 clarified requirements for testing by ITEA and manufacturer 17 Fig. 4.6 revised figure to reflect new test specimen for bond test 18 8.8.3 section moved to correct numerical sequence location - editorial 19 8.6.2.2.1 revised to provide better guidance for conduct of cold-temperature installation tests 20 9.3.1.2 and 9.3.1.3 revised to provide better guidance for inclusion of supplemental tests to determine bond strengths for reinforcing bars designed as anchor elements 21 9.4.3.1 revised requirements for test specimen for bond tests 22 current 9.4.3.2.1 moved to 9.4.3.2.2 23 new 9.4.3.2.1 specifies requirements for reinforcing bars used in bond tests 24 9.4.3.2.3 revised description of bond test procedure 25 10.25.4 revised notation for relative rib area to U.S. customary 26 10.25.6 revised acceptance criteria for bond test results 27 12.3 section deleted (conflicts with 4.1) Part 2: Proposed revisions in underline-strikeout format AC308 revision for 2012 IBC – November 1, 2012 1Not www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ® PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS AC308 Approved XXXX Effective XXXX Proposed December 2012 Previously approved November 2009, June 2009, October 2008, August 2008, May 2008, February 2008, January 2008, October 2007, June 2007, February 2007, June 2006 PREFACE Evaluation reports issued by ICC Evaluation Service, Inc. (ICC-ES), are based upon performance features of the International family of codes and other widely adopted code families, including the Uniform Codes, the BOCA ® National Codes, and the SBCCI Standard Codes. Section 104.11 of the International Building Code reads as follows: The provisions of this code are not intended to prevent the installation of any materials or to prohibit any design or method of construction not specifically prescribed by this code, provided that any such alternative has been approved. An alternative material, design or method of construction shall be approved where the building official finds that the proposed design is satisfactory and complies with the intent of the provisions of this code, and that the material, method or work offered is, for the purpose intended, at least the equivalent of that prescribed in this code in quality, strength, effectiveness, fire resistance, durability and safety. Similar provisions are contained in the Uniform Codes, the National Codes, and the Standard Codes. This acceptance criteria has been issued to provide all interested parties with guidelines for demonstrating compliance with performance features of the applicable code(s) referenced in the acceptance criteria. The criteria was developed and adopted following public hearings conducted by the ICC-ES Evaluation Committee, and is effective on the date shown above. All reports issued or reissued on or after the effective date must comply with this criteria, while reports issued prior to this date may be in compliance with this criteria or with the previous edition. If the criteria is an updated version from the previous edition, a solid vertical line (|) in the margin within the criteria indicates a technical change, addition, or deletion from the previous edition. A deletion indicator (→) is provided in the margin where a paragraph has been deleted if the deletion involved a technical change. This criteria may be further revised as the need dictates. ICC-ES may consider alternate criteria, provided the report applicant submits valid data demonstrating that the alternate criteria are at least equivalent to the criteria set forth in this document, and otherwise demonstrate compliance with the performance features of the codes. Notwithstanding that a product, material, or type or method of construction meets the requirements of the criteria set forth in this document, or that it can be demonstrated that valid alternate criteria are equivalent to the criteria in this document and otherwise demonstrate compliance with the performance features of the codes, ICC-ES retains the right to refuse to issue or renew an evaluation report, if the product, material, or type or method of construction is such that either unusual care with its installation or use must be exercised for satisfactory performance, or if malfunctioning is apt to cause unreasonable property damage or personal injury or sickness relative to the benefits to be achieved by the use of the product, material, or type or method of construction. 1 AC308 revision for 2012 IBC – November 1, 2012 Acceptance criteria are developed for use solely by ICC-ES for purposes of issuing ICC-ES evaluation reports. Copyright © 2009 2 AC308 revision for 2012 IBC – November 1, 2012 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POSTINSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 1.0 INTRODUCTION 1.3.121.3.8 ASTM A 490-04a, Standard Specification for Heat-Treated Steel Structural Bolts, 150 ksi Minimum Tensile Strength, ASTM International. 1.1 Purpose: The purpose of this acceptance criteria is to establish requirements for post-installed adhesive anchors in concrete elements to be recognized in an ICC Evaluation Service, Inc. (ICC-ES), evaluation report under ® the 2012, 2009 and 2006 International Building Code ® (2012 IBC), 2009 International Building Code (2009 IBC),and the 2012, 2009 and 2006 International Residential Code® (2012 IRC), and the 2009 International Residential Code® (2009 IRC).. Bases of recognition are IBC Section 104.11 and IRC Section R104.11. 1.3.131.3.9 ANSI B 212.15-1994, American National Standard for Cutting Tools – Carbide Tipped Masonry Drills and Blanks for Carbide-Tipped Masonry Drills, American National Standards Institute. 1.3.141.3.10 ASTM B 695, Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel, ASTM International. 1.3.151.3.11 ASTM C 31, Standard Practice for Making and Curing Concrete Test Specimens in the Field, ASTM International. The reason for the development of this criteria is to allow for recognition of the use of adhesive anchors in concrete to create connections between structural concrete and attachments in accordance with the code. 1.3.161.3.12 ASTM C 33-03, Standard Specification for Concrete Aggregates, ASTM International. 1.2 Scope: Anchors recognized under this criteria are alternatives to anchors permitted by Section 1913 of the IBC. The anchors recognized in this criteria may also be used where an engineered design is permitted in accordance with Section R301.1.2 of the IRC. 1.3.171.3.13 ASTM C 39, Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens, ASTM International. 1.3.181.3.14 ASTM C 42, Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete, ASTM International. 1.3 Codes and Referenced Standards: Where standards are referenced in this criteria, these standards shall be applied consistently with the code upon which compliance is based. Standards editions listed in this section apply to all codes. Where standards editions are not listed in this section, Table 1 summarizes the specific date applicable to each code. 1.3.191.3.15 ASTM C 150, Standard Specification for Portland Cement, ASTM International. 1.3.201.3.16 ASTM C 330, Standard Specification for Lightweight Aggregates for Structural Concrete, ASTM International. 1.3.1 2012, 2009 and 2006 International Building Code® (2012 IBC), International Code Council. 1.3.211.3.17 ASTM C 882-05, Standard Test Method for Bond Strength of Epoxy-Resin Systems Used with Concrete by Slant Shear, ASTM International. 1.3.2 2012, 2009 and 2006 International Residential Code® (2012 IRC), International Code Council. 1.3.221.3.18 ASTM D 1875-03, Standard Test Method for Density of Adhesives in Fluid Form, ASTM International. 1.3.3 2009 International Building Code® (2009 IBC), International Code Council. 1.3.4 2009 International Residential Code® (2009 IRC), International Code Council. 1.3.231.3.19 ASTM D 2471-99, Standard Test Method for Gel Time and Peak Exothermic Temperature of Reacting Thermosetting Resins, ASTM International. 1.3.5 2006 International Building Code® (2006 IBC), International Code Council. 1.3.61.3.2 2006 International Residential (2006 IRC), International Code Council. 1.3.241.3.20 ASTM D 2556-93a(2005), Standard Test Method for Apparent Viscosity of Adhesives Having Shear-Rate-Dependent Flow Properties, ASTM International. Code® 1.3.71.3.3 ACI 318, Building Code Requirements for Structural Concrete, American Concrete Institute. 1.3.251.3.21 ASTM E 119, Standard Test Methods for Fire Tests of Building Construction and Materials, ASTM International. 1.3.81.3.4 ACI 355.4, Acceptance Criteria for Qualification of Post-installed Adhesive Anchors in Concrete, American Concrete Institute. 1.3.261.3.22 ASTM E 488-96(2003), Standard Test Method for Strength of Anchors in Concrete and Masonry Elements, ASTM International. 1.3.91.3.5 ACI 211.1-91 (2002), Standard Practice for Selecting Proportions for Normal, Heavyweight and Mass Concrete, American Concrete Institute. 1.3.271.3.23 ASTM E 1252-98(2002), Standard Practice for General Techniques for Obtaining Infrared Spectra for Qualitative Analysis, ASTM International. 1.3.101.3.6 ASTM A 153, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware, ASTM International. 1.3.281.3.24 ASTM E 1512-01, Standard Test Methods for Testing Bond Performance of Adhesive-Bonded Anchors, ASTM International. 1.3.111.3.7 ASTM A 193/A 193 M-06a, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications, ASTM International. 1.3.291.3.25 ASTM F 606-05, Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, and Rivets, ASTM International. 3 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 2.1.1.6.1.1 Proprietary Steel Anchor Elements: Proprietary steel anchor elements for which recognition is sought shall be tested for compliance with an appropriate national standard for verification of physical properties. 1.3.301.3.26 ASTM F 1080-93(2002), Standard Test Method for Determining the Consistency of Viscous Liquids Using a Consistometer, ASTM International. 1.3.311.3.27 EB001, Design and Control of Concrete Mixtures, 14th edition, 2002, Portland Cement Association. 1.4 2.1.1.6.1.2 Elongation and Reduction of Area: For both standard specification and proprietary steel anchor elements, elongation and reduction of area shall be determined according to a recognized standard and reported on the data sheet (Chapter 11 of ACI 355.4). If the elongation is at least 14 percent and the reduction of area is at least 30 percent, the anchor shall be considered to meet the ductile steel requirements. If the ductility and reduction of area cannot be determined, the anchor shall be in the evaluation report described as brittle. Definitions: 1.4.1 ACI 355.4: The referenced document in Section 1.3.8 as amended by Annex 1. 1.4.2 Anchor Test Series: A group of identical anchors tested under identical conditions. Identical anchors originate from the same adhesive formulation batch, use identical anchor elements, and are installed with identical installation equipment. Identical conditions are adhesive type, anchor element diameter, anchor embedment depth, spacing, edge distance, test member thickness and concrete compressive strength. Consistent adhesive anchor formulation shall be verified by fingerprinting tests (see Section 5.3 of ACI 355.4), by batch identification, or by other means acceptable to ICCES. 2.1.1.6.2 Adhesive: For the adhesive used in the anchor tests, the components shall be tested in accordance with Section 5.3 of ACI 355.4 to establish a standard fingerprint for comparison with future production during the required quality control inspections. For quality control procedures, refer to Section 5.0 of this criteria. 2.1.2 Installation Instructions: Manufacturer’s printed instructions for installation, application, curing and design as included in the product packaging shall be submitted. 1.4.3 Adhesive Anchor: Anchor elements set in adhesive and torque-controlled adhesive anchors. Anchor elements include threaded rod, reinforcing bar and internally-threaded sleeves. 2.1.3 Packaging and Identification: A description shall be provided of the method of packaging and field identification of the adhesive anchor components. Packaging of the adhesive materials shall include the manufacturer’s name, the lot number, the packing date and shelf life or product expiration date, the ICC-ES ESRevaluation report number (ESR-XXXX), the name of the inspection agency used for manufacturing quality control, the MPII, Material Safety Data Sheet and, for those products not qualified for other orientations, Fig. 7.2 from ACI 355.4-11 restricting use to down-hole applications. 1.4.4 Test Member: The concrete element receiving anchors to be tested. 1.4.5 Other Definitions: Definitions in the IBC, IRC, ACI 318 Appendix D and ACI 355.4 apply within this criteria. 1.4.6 Test Specimen: The anchor being tested to determine its performance capacities. 1.5 Notations: Notations are as presented in Chapter 2 of ACI 355.4. 2.0 BASIC INFORMATION 2.2 Testing Laboratories: Testing laboratories shall comply with Section 2.0 of the ICC-ES Acceptance Criteria for Test Reports (AC85) and Section 4.2 of the ICC-ES Rules of Procedure for Evaluation Reports. 2.1 General: The following information shall be submitted: 2.1.1 Product Description: described as to: Anchors shall be 2.3 Test Reports: Test reports shall include information specified in AC85 and Section 11.3 of ACI 355.4. 2.1.1.1 Generic or trade name. 2.1.1.2 Manufacturer’s catalog number. 2.4 Product Sampling: Sampling of the products for tests under this criteria shall comply with Section 3.1 of AC85. 2.1.1.3 Adhesive name. 2.1.1.4 Adhesive packaging. 2.5 Data Analysis: The documents containing analysis of data shall be sealed by a registered design professional. 2.1.1.5 Basic Materials: 2.1.1.5.1 Steel Anchoring Materials: The bar, bolt, or threaded rod specifications shall be described. The description shall include protective coatings and compliance with an appropriate national standard, including physical properties, i.e., tensile strength and hardness. 3.0 TEST AND PERFORMANCE REQUIREMENTS 3.1 Testing Requirements: Testing requirements shall be in accordance with Chapter 3 of ACI 355.4. 3.2 Test Specimens, Installation, General Test Procedures: Test specimens, test members, test anchor installation and general testing procedures shall be in accordance with Chapter 4 of ACI 355.4. 2.1.1.5.2 Adhesive Components: The components shall be described as to the packaging system, mixing system, mixing ratios, gel time, setting time, storage information and shelf life. 3.3 Assessment: Assessment of test results and other data shall be in accordance with Chapter 10 of ACI 355.4. 2.1.1.6 Material Properties: 2.1.1.6.1 Steel: 4 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 4.0 STRUCTURAL REQUIREMENTS DESIGN AND INSTALLATION 4.2.4 D.8.7 – For torque-controlled adhesive anchors the minimum edge distance shall be taken as 8do unless otherwise determined by test. 4.1 General: Structural design and installation of adhesive anchors shall comply with the applicable provisions of ACI 318-11. 5.0 5.1 The products shall be manufactured under an approved quality control program with inspections by an inspection agency accredited by the International Accreditation Service (IAS) or as otherwise acceptable to ICC-ES. The program shall address requirements in Chapter 13 of ACI 355.4, except that inspection agency inspections shall be performed at least four times per year. 4.2 Torque-controlled adhesive anchors: This section provides amendments to ACI 318 Appendix D (ACI 318) as required for the strength design of adhesive anchors and torque-controlled adhesive anchors. 4.2.1 Add Section D.5.3.7, D.5.3.14 and D.8.7 to ACI 318 as follows: 5.2 Quality documentation complying with the ICC-ES Acceptance Criteria for Quality Documentation (AC10) shall be submitted. 4.2.2 D.5.3.7 – For torque-controlled adhesive anchors, the value of Np shall be based on the 5 percent fractile of tests performed and evaluated in accordance with ACI 318-11. 5.3 A qualifying inspection shall be conducted at each manufacturing facility when required by the ICC-ES Acceptance Criteria for Inspections and Inspection Agencies (AC304). 4.2.3 D.5.3.14 – When an adhesive anchor or a group of adhesive anchors is located in a region of a concrete member where analysis indicates no cracking at service load levels, the modification factor shall be taken as p,Na 1.0 p,Na = 5.4 Special inspection is required in accordance with Section 1705.1.1 of the 2012 IBC, Section 1704.15 of the 2009 IBC, and Section 1704.13 of the 2006 IBC. For each type of anchoring system, the manufacturer shall submit inspection procedures to verify proper usage. (D-16o) max ca,min ; ccr ,Na when 6.0 (D-16p) cac where 6.2 Jobsite Quality Control: Jobsite quality control shall comply with Sections 13.3 of ACI 355.4. cac shall be determined in accordance with Eq. (D-16q) for anchor diameters up to 1 1/4 inches and for characteristic bond strengths in uncracked concrete less than or equal to 3000 psi, and Eq. (D-16r) for anchor diameters larger than 1 1/4 inches or for characteristic bond strengths in uncracked concrete greater than 3000 psi. cac hef k ,uncr 664 0 .4 0 .4 h 2 .8 0 .7 hef (D-16q) h 2 .8 0 . 7 hef (D-16r) 6.3 6.3.2 For all modifications that are determined to have the potential to affect anchor performance, the testing and evaluation agency shall perform the requisite reference and reliability tests to assess the impact of the modification. If the modified product can be shown to be statistically equivalent to those of the originally tested product, no additional testing shall be required. Otherwise, the modified product shall be tested in accordance with Tables 3.1 through 3.3 as applicable. 7.0 need not be taken as larger than 2.0; and EVALUATION REPORT The evaluation report shall include the following: Information and statements set forth in Section 7.1 11.2 of ACI 355.4. k ,uncr = characteristic bond strength stated in the 7.2 Basic information required by Section 2.1, including product description, installation procedures, and packaging and identification information, including the MPII. Evaluation Service Report whereby k ,uncr need not be taken as larger than: k ,uncr Product Modifications: 6.3.1 Prior to implementing any substantive modification to an anchor system which has previously been assessed according to this criteria, the manufacturer shall report the nature and significance of the modification to the independent testing and evaluation agency (see Chapter 12.0 of ACI 355.4). where h hef EVALUATION REPORT RECOGNITION 6.1 Quality Control During Manufacture: Quality control during manufacture of products shall comply with Sections 13.1 and 13.2 of Annex 1ACI 355.4. ca,min < cac cac hef k ,uncr 1160 QUALITY CONTROL kuncr hef f c' 7.3 Exposure: When anchors are recognized for exterior exposure or damp environments, evidence of durability shall be submitted. The steel shall be corrosionresistant, stainless, or zinc-coated steel. The zinc-coating shall be either hot-dipped in accordance with ASTM A 153 d 5 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Class C or D or mechanically deposited in accordance with ASTM B 695 with a Class 65 coating having a minimum thickness of 2.1 mils (0.053 mm). Other corrosion-resistant coatings shall be demonstrated through tests to be equivalent to the coatings previously described. In addition, the corrosion-resistant materials shall be tested for conformance to the specified standards. wood shall be of zinc-coated steel or stainless steel. The coating weights for zinc-coated steel shall be in accordance with ASTM A 153. 7.5 Special Inspection: All adhesive anchors shall be installed with special inspection. The evaluation report shall include applicable information as called for in Section 13.3 of ACI 355.4. 7.4 Treated Wood: Steel anchoring materials in contact with preservative-treated and fire-retardant-treated TABLE 1—APPLICABLE EDITIONS OF REFERENCED STANDARDS STANDARD EDITION REFERENCED STANDARD 2012 IBC 2009 IBC 2006 IBC ACI 318 2011 2011 2011 ACI 355.4 2011 - - ASTM A 153 2005 2003 2003 ASTM B 695 2004 2000 2000 ASTM C 31 2006 1998 1998 ASTM C 39 2005 2003 2003 ASTM C 42 2004 2003 2003 ASTM C 150 2007 2004 2004 ASTM C 330 2005 2004 2004 ASTM E 119 2007 2000 2000 6 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) ANNEX 1 Annex 1 summarizes amendments to ACI 355.4. These amendments supersede applicable portions in ACI 355.4. For the purpose of satisfying this acceptance criteria, Annex 1 shall be used with ACI 355.4. The revisions herein reflect the difference in content from ACI 355.4. Tables of ACI 355.4 that are modified by the Annex are presented in their modified form in Annex 1. The numbering system within Annex 1 of AC308 uses the number that corresponds to the location in ACI 355.4 where that change would be located. New sections, tables, and figures are noted as such. Keywords: anchors, concrete; cracked concrete; adhesive anchors; torque-controlled adhesive anchors, postinstalled anchors 1.1 – Introduction This criteria prescribes testing and evaluation requirements for post-installed adhesive anchor systems, torquecontrolled adhesive anchor systems, and post-installed reinforcing bar systems intended for use in concrete under the provisions of ACI 318. Criteria are separately prescribed to determine the suitability of adhesive anchors and torque-controlled adhesive anchors. Included are assessments of the adhesive anchor and torque-controlled adhesive anchor systems for bond strength, reliability, service conditions, and quality control. Special inspection (13.3) is required during anchor installation as noted in 10.22. Table 1.1 provides an overview of the scope. 1 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 1.2 – Scope This criteria applies to post-installed adhesive anchors, post-installed torque-controlled adhesive anchors, and post-installed reinforcing bars as defined herein. Table 1.1 – Overview of anchor systems Anchor type Embedded part Adhesive anchor Torquecontrolled adhesive anchor Postinstalled reinforcing bar Assessment criteria Threaded rods, deformed reinforcing bars, or internally threaded steel sleeves with external deformations Uncracked concrete Cracked and uncracked concrete Proprietary threaded and deformed steel element Cracked and uncracked concrete Table 3.6 or Table 3.7 Deformed reinforcing bars, see Table 1.2 Cracked and uncracked concrete Table 3.8 Table 3.1 Table 3.2 or Table 3.3 1.2.1 This standard applies to anchors with a diameter da of 1/4 in. or larger and to reinforcing bar #3 and larger. The drilled hole shall be approximately cylindrical with a diameter do ≤ 1.5da. This standard also applies to anchors with an anchor embedment depth hef not less than four diameters (4da), or 1-5/8 in., and an embedment depth not exceeding 20da. Exception: Where the adhesive anchor system is qualified for use with reinforcing bars in accordance with Table 3.8, there is no limit on the embedment depth. 1.2.6 ACI 355.4 provides parameters for the design of adhesive anchors in accordance with the anchor design provisions of ACI 318-11 Appendix D. It also addresses the assessment and design of post-installed reinforcing bars proportioned according to the concepts of development and splicing of reinforcement as given in ACI 318-11 Chapter 12 and Chapter 21 and in accordance with Table 1.2. In all cases, the limits on concrete strength as given in ACI 318-11 Appendix D for adhesive anchor systems apply. New Table 1.2 Table 1.2 – Post-installed reinforcing bars Bar sizes #3 through #11 Types* ASTM A615, A706, A955 *Equivalent metric reinforcing bar types shall be permitted to be included. See Table 9.3 for requirements on relative rib area Rr 2 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Add to 2.1 Notation db = nominal diameter of post-installed reinforcing bar (e.g., #4/12) db,max = maximum nominal diameter of post-installed reinforcing bar sought for recognition ≤ #11/35 ℓb = embedded length of post-installed reinforcing bar, in. N ci = mean peak load as measured in tests with cast-in-place reinforcing bars in accordance with 9.4.3.2, … lb. N pi = mean peak load as measured in tests with post-installed reinforcing bars in accordance with 9.4.3.2, lb. ci = mean displacement at peak load as measured in tests with cast-in-place reinforcing bars in accordance with 9.4.3.2, in. pi = mean peak load as measured in tests in tests with post-installed reinforcing bars in accordance with 9.4.3.2, in. 3.4.1 When the assessment encompasses multiple anchor element material types such as carbon and stainless steel, the entire assessment shall be permitted to be performed with one anchor type; however, the other anchor element types shall be subject to additional tests in accordance with Table 3.4. Table 3.4 does not apply to the testing for recognition of deformed reinforcing bar in conjunction with the adhesive anchor system. For recognition of deformed reinforcing bars, see 9.3 and 9.4. 3 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 4 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 5 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 6 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 7 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 8 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 9 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Table 3.6: Table 3.6– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship confirmed in accordance with 10.4.9.1 Crack width Testing Test no. Test ref. Purpose w Test parameters Assessment No. of tests inches (mm) req Load & displ. fc hef d nmin Reference tests 1a Chpt 6 Reference tension in lowstrength concrete Tension, confined, single anchor away from edges NA NA 10.4.2 10.4.4 low min five per max batch 1b Chpt 6 Reference tension in highstrength concrete Tension, confined, single anchor away from edges NA NA NA high min five per batch Reliability tests 2a 7.20 Sensitivity to reduced installation effort Tension, unconfined, single anchor away from edgesj 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2b 7.5 Sensitivity to hole cleaning, dry substrate Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2c 7.6 Sensitivity to hole cleaning, installation in saturated concreteh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2d 7.7 Sensitivity to hole cleaning, installation in a water-filled holeh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2e 7.8 Sensitivity to hole cleaning, installation in submerged concreteh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2f 7.9 Sensitivity to mixing effort Tension, unconfined single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fiveb 3 7.13 Sensitivity to crack width low-strength concrete Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 low min fivea 4 7.14 Sensitivity to crack width high strength concrete Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 high min fivea 7.15 Sensitivity to crack width cycling Sustained tension single anchor away from edges residual capacity, unconfined testk 0.0040.012 (0.1-0.3) 0.90 10.4.2 10.4.4 10.9 low min fivee 7.16 Sensitivity to freeze/thaw conditionsh,m Sustained tension residual capacity, confined testk 0.90 10.4.2 10.4.4 10.10 high min fiveb 5 6 10 of 51 NA ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.6– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship confirmed in accordance with 10.4.9.1 Crack width Testing Test no. Test ref. w Purpose Test parameters Sustained tension residual capacity, confined testk inches (mm) Assessment No. of tests req Load & displ. fc hef d nmin NA 0.90 10.4.2 10.4.4 10.11 low min fiveb 7 7.17 Sensitivity to sustained loadm 8 7.18 Sensitivity to installation directionh Tension, unconfined single anchor away from edgesk 0.012 (0.3) 0.90 10.4.2 10.4.4 10.12 low max fiven 9 7.19 Torque test Application of torque, confined, single anchor away from edgesf NA NA 10.8 high min fivee 10 7.20 Sensitivity to reduced installation effort Tension, single anchor with no edge distance influence 0.012 (0.3) NA 10.4.2 10.4.4 10.26 high min fiveb 11a 7.21 Slip force test Tension, confined, single anchor away from edgesi 0.012 (0.3) low min fiven Bond force test Tension, confined, single anchor away from edgesi 0.012 (0.3) low min fivee NA 11b 7.22 10.4.9.3 Service-condition tests 12a 8.4 Tension in low-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 low all fivee 12b 8.4 Tension in high-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 high all fivee 12c 8.4 Tension in low-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 low all fivee 12d 8.4 Tension in high-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 high all fivee 13a 8.5 Tension at elevated temperatures Tension, confined single anchor away from edgesk,l,m NA NA 10.4.2 10.4.4 10.13 low min fiveb 8.6 Tension at decreased installation temperatureh Tension, confined single anchor away from edgesk,l,m NA 10.4.2 10.4.4 10.14 low min fiveb 8.7 Curing time at standard temperature Tension, confined single anchor away from edgesk,l,m NA 10.4.2 10.4.4 10.15 low min fiveb 13b 13c 11 of 51 NA NA A ACCEPTANCE CRITERIA C FOR POST-INSTALL P ED ADHESIVE ANCHORS A IN C CONCRETE ELE EMENTS (AC308 8) Ta able 3.6– Tes st program for evaluating g torque-con ntrolled adhe esive anchorr systems forr use in crac cked and un ncracked concrete: Bond d/slip force relationship r confirmed in n accordance e with 10.4.9 9.1 Crack width Testing T Test n no. Test ref. w Assessment No. of tests Purp pose Test parrameters inches (mm) req Loadd & disppl. fc heff d nmin 114a 8.8 Resistance to o alkalinity Slice tests t l,m NA NA 10.116 low NA A tenb 114b 8.8 Resistance to sulfurh Slice tests t l,m NA NA 10.116 low NA A tenb 15 8.9 Edge distancce in corner condition to develop d full capaccity Tension, unconfined u single anchor in corner with proximatee edgesg,k NA NA 10.117 low miin maax foure 16 8.10 Minimum sp pacing and edge distancee to preclude splitting on n loading High installaation tension (torque or direct) - two n edgeg anchors near NA NA 10.118 low miin fivee 17 8.11 Shear capacity of steel ving a nonelement hav uniform cross sectionc Shear – singlee anchor away k from edges e NA NA 10.66 low miin fivee Pulsating ten nsion, single anchor away from edgesk 0.020 (0.5) NA 10.4.2 10.4.4 10.119 low miin maax fivee Alternating shear, s single anchor away from edgesk 0.020 (0.5) NA 10.220 low miin fivea NA NA 10.77 low Maax tene 18 8.12 Seismic tension t 19 8.13 Seismic shearh h Supp plemental testss 220 9.2 Minimum member nessh thickn Installatiion testsg Nootes for 3.6: Test small,, medium and larrge diameters. Test the 1/2 2 in. (M12) diam meter or the smalllest nominal diaameter if it is larrger than 1/2 in. (M12). Test is requ uired only for an nchors having a cross c sectional area, a within five anchor diameterrs of the shear faailure plane, thatt is less than that of a threaded bolt haviing the same nom minal diameter as a the anchor. Where the manufacturer’s printed installatiion instructions specify multiplee embedment deppths for a single anchor diameter, test the anchor at th he minimum or maximum m embeedment depth as noted, whereby hef ,max hef ,miin 5.0 . See aalso 4.7.2. Test all diaameters. This test co onfirms the value of Tinst to be used u for the test program. p As succh, it should be cconducted beforee performing othher tests requiring application a of torrque. Minimum member m thickneess hmin shall be used for these teests. Optional teest. Anchors un ntorqued. Install anch hors with 50% of the recommend ded installation torque t Tinst . See 4.5.4.1 1 for torque requ uirements. l. These testss shall be permittted to be perform med with threadeed steel rod subsstituted for the annchor element. IIn this case, reference tests must be performed with thrreaded steel rod as well. 12 of 51 A ACCEPTANCE CRITERIA C FOR POST-INSTALL P ED ADHESIVE ANCHORS A IN C CONCRETE ELE EMENTS (AC308 8) Nootes for 3.6: m. If these tessts have been preeviously been peerformed in acco ordance with Tabble 3.1 or Table 3.2 using the saame adhesive as tthat employed d for the torque-ccontrolled adhesiive anchor and th he correct static load, they may be omitted here.. For overheead and horizonttal orientations, test t the largest diameter d for whicch recognition iss sought. 13 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Table 3.7: Table 3.7– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship unconfirmed Crack width Testing Test no. Test ref. Purpose w Test parameters Assessment No. of tests inches (mm) req Load & displ. fc hef d nmin Reference tests 1a Chpt 6 Reference tension in lowstrength concrete Tension, confined, single anchor away from edges NA NA NA low min five per max batch 1b Chpt 6 Reference tension in highstrength concrete Tension, confined, single anchor away from edges NA NA NA high min five per batch Reliability tests 2a 7.20 Sensitivity to reduced installation effort Tension, unconfined, single anchor away from edgesj 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2b 7.5 Sensitivity to hole cleaning, dry substrate Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2c 7.6 Sensitivity to installation in Tension, unconfined, single anchor away from edgesk saturated concreteh 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2d 7.7 Sensitivity to installation in Tension, unconfined, single anchor away from edgesk a water-filled holeh 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2e 7.8 Sensitivity to hole cleaning, installation in submerged concreteh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2f 7.9 Sensitivity to mixing effort Tension, unconfined single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tenb 3 7.13 Sensitivity to crack width Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 low min tene 4 7.14 Sensitivity to crack width Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 high min tene 7.15 Sustained tension 0.004Sensitivity to crack width single anchor away from edges 0.012 cycling residual capacity, unconfined (0.1-0.3) testk 0.90 10.4.2 10.4.4 10.9 low min tene 7.16 Sensitivity to freeze/thaw conditionsh,m 0.90 10.4.2 10.4.4 10.10 high min fiveb 5 6 Sustained tension residual capacity, confined testk 14 of 51 NA ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.7– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship unconfirmed Crack width Testing Test no. Test ref. w Purpose Test parameters Sustained tension residual capacity, confined testk Assessment No. of tests req Load & displ. fc hef NA 0.90 10.4.2 10.4.4 10.11 low min fiveb inches (mm) d nmin 7 7.17 Sensitivity to sustained loadm 8 7.18 Sensitivity to installation direction Tension, unconfined single anchor away from edgesk 0.012 (0.3) 0.90 10.4.2 10.4.4 10.12 low max fiven 9 7.19 Torque test Application of torque, confined, single anchor away from edgesf NA NA 10.8 high min fivee 7.20 Sensitivity to reduced installation effort Tension, single anchor with no edge distance influence 0.012 (0.3) NA 10.4.2 10.4.4 10.26 high min fiveb 10 Service-condition tests 10a 8.4 Tension in low-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 low all fivee 10b 8.4 Tension in high-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 high all fivee 10c 8.4 Tension in low-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 low all fivee 10d 8.4 Tension in high-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 high all fivee 11a 8.5 Tension at elevated temperatures Tension, confined single anchor away from edgesk,l,m NA NA 10.4.2 10.4.4 10.13 low min fiveb 11b 8.6 Tension at decreased installation temperature Tension, confined single anchor away from edgesk,l,m NA NA 10.14 low min fiveb 11c 8.7 Curing time at standard temperature Tension, confined single anchor away from edgesk,l,m NA NA 10.4.2 10.4.4 10.15 low min fiveb 12a 8.8 Resistance to alkalinity Slice testsl,m NA NA 10.16 low NA tenb 12b 8.8 Resistance to sulfurh Slice testsl,m NA NA 10.16 low NA tenb 13 8.9 Edge distance in corner condition to develop full capacity Tension, unconfined single anchor in corner with proximate edgesg,k NA NA 10.17 low min max foure 15 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.7– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship unconfirmed Crack width Testing Test no. Test ref. w Purpose Test parameters Assessment No. of tests inches (mm) req Load & displ. fc hef d nmin 14 8.10 Minimum spacing and edge distance to preclude splitting on loading High installation tension (torque or direct) - two anchors near edgeg NA NA 10.18 low min fivee 15 8.11 Shear capacity of steel element having a nonuniform cross sectionc Shear – single anchor away from edgesk NA NA 10.6 low min fivee 16 8.12 Seismic tensionh Pulsating tension, single anchor away from edgesk 0.020 (0.5) NA 10.4.2 10.4.4 10.19 low min max fivee 17 8.13 Seismic shearh Alternating shear, single anchor away from edgesk 0.020 (0.5) NA 10.20 low min fivea NA NA 10.7 low max tene Supplemental tests 18 9.1 Minimum member thicknessh Installation testsg Notes for Table 3.7: a. Test small, medium and large diameters. b. Test the 1/2 in. (M12) diameter or the smallest nominal diameter if it is larger than 1/2 in. (M12). c. Test is required only for anchors having a cross sectional area, within five anchor diameters of the shear failure plane, that is less than that of a threaded bolt having the same nominal diameter as the anchor. d. Where the manufacturer’s printed installation instructions specify multiple embedment depths for a single anchor diameter, test the anchor at the minimum or maximum embedment depth as noted, whereby hef ,max e. f. hef ,min 5.0 . See also 4.7.2. Test all diameters. This test confirms the value of Tinst to be used for the test program. As such, it should be conducted before performing other tests requiring application of torque. g. Minimum member thickness hmin shall be used for these tests. h. Optional test. i. (not used) j. Install anchors with 50% of the recommended installation torque Tinst . k. See 4.5.4.1 for torque requirements. l. These tests shall be permitted to be performed with threaded steel rod substituted for the anchor element. In this case, reference tests must be performed with threaded steel rod as well. m. If these tests have been previously been performed in accordance with Table 3.1 or Table 3.2 using the same adhesive as that employed for the torque-controlled adhesive anchor and the correct static load, they may be omitted here. n. For overhead and horizontal orientations, test the largest diameter for which recognition is sought. 16 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Table 3.8: Table 3.8– Test program for evaluating deformed reinforcing bars for use in post-installed reinforcing bar connections Testing Test no. Test ref. Purpose Bar size Test parametersa Assessment No. of tests US/Mb,c αreq Load & displ. fc ℓb nmin Service condition tests 1a 9.4.3.1 Bond resistance Tension, confined, single reinforcing bar #4/12 ≥ 1.0 10.25.2 10.25.3 low 7db five 1b 9.4.3.1 Bond resistance Tension, confined, single reinforcing bar #8/25 ≥ 1.0 10.25.2 10.25.3 low 7db five 1c 9.4.3.1 Bond resistance Tension, confined, single reinforcing bar db,max ≥ 1.0 10.25.2 10.25.3 low 7db five 1d 9.4.3.1 Bond resistanceg Tension, confined, single reinforcing bar db,max ≥ 1.0 10.25.2 high 10.25.3 7db five Bond/splitting behavior Tension, unconfined, twoconfined, reinforcing bars in a narrow membercorner condition #8/25 ≥ 1.0 10.25.6 ≥ 0.8 10.25.7 low 7db five ≥ 0.8 10.25.7 low 7db five 2 9.4.3.2 highlo 40db35 twosixi w db Reliability tests 3 4 9.4.4.1 9.4.4.2 Sensitivity to hole cleaning, dry substrated,e Tension, confined, single reinforcing bar #4/12db,m Sensitivity to installation in saturated concreted,e Tension, confined, single reinforcing bar #4/12db,m ax ax 5 9.4.4.3 Sensitivity to freeze/thaw conditionsd Tension, confined, single reinforcing bar #4/12 ≥ 0.9 10.25.7 high 7db five 6 9.4.4.4 Sensitivity to sustained load at elevated Td Tension, confined, single reinforcing bar #4/12 ≥ 0.9 10.25.7 low 7db five 7 9.4.4.5 Decreased installation temperatured Tension, confined, single reinforcing bar #4/12 ≥ 0.9 10.25.7 low 7db five 8 9.4.4.6 Sensitivity to installation directiondirectiond Tension, confined, single reinforcing bar db,max ≥ 0.9 10.25.7 low 7db five Installation procedure verification 9 9.4.5.1 Installation at deep embedment Bar installation in injected hole, horizontal db,max - 10.25.8 - 60db three 10 9.4.5.2 Injection verification Injection in clear tube db,max - 10.25.8 - 60db three #4/12 - 10.25.10 low 7db- ten Durabiltiy 11a 9.4.6.1.1 Alkaline water exposuredResistance to alkalinityd Slice test 17 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.8– Test program for evaluating deformed reinforcing bars for use in post-installed reinforcing bar connections Testing Test no. Test ref. 11b 9.4.6.1.2 12 Bar size Assessment ℓb nmin 10.25.10 low 7db- ten - 10.25.9 low 7db three - 10.25.11 low 7db five Purpose Test parametersa US/Mb,c αreq Kesternich TestdResistance to sulfurd Slice test #4/12 - Corrosion resistance Current and potential test #4/12 db,max 9.4.7 Load & displ. No. of tests fc Special conditions 13 9.4.8 Seismic qualification for reinforcing bar connectionsf,h Cyclic tension, confined, single reinforcing bar Notes for Table 3.8: a. All tests performed in cylinderstest specimens in accordance with Fig. 4.5 and having minimum length/thickness of ℓb + 2 in. (ℓb + 50 mm). b. Sizes are U.S. customary and European metric. db,max is maximum size sought for recognition. c. Perform tests with deformed reinforcing bars conforming to ASTM A706, Gr. 60 or equivalentthe mechanical requirements of 9.4.3.2.1. d. Tests are not required if corresponding test has been performed in accordance with Table 3.1, 3.2 or 3.3. e. Tests shall be required if hole cleaning equipment and technique varies from that used for tests in accordance with Table 3.1, 3.2 or 3.3. f. Where the adhesive anchor system has not otherwise been qualified for cracked and uncracked concrete, also perform tests in accordance with Table 3.2, Test Nos. 3 and 4 using #4 (12 mm) reinforcing bars with 7db embedment. g. Optional test. If this test is not performed, the evaluation report shall note that the value of f’c to be used in the determination of development and splice lengths in accordance with ACI 318 shall not exceed 4000 psi (27.5 MPa). h. Optional test. h.i. Test bars in three test specimens for a total of six tests with cast-in bars and six tests with post-installed bars. 18 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 4.1 Testing by ITEA and manufacturer The required minimum sample size of reference, reliability and service-condition test numbers given in Tables 3.1, through 3.3 of this standard shall be performed by the ITEA (Chapter 12) in their facility. Additional results of tests performed by the manufacturer shall be permitted to be considered only if the results are statistically equivalent to those of the ITEA. In the assessment, the number of tests conducted by the manufacturer shall not exceed the number of tests performed by the ITEA. Add 4.5.4 4.5.4 Where specified in this criteria, torque-controlled adhesive anchors shall be torqued in accordance with 4.5.4.1. 4.5.4.1 Apply the installation torque Tinst specified in the MPII using a calibrated torque wrench having a measuring error within ±5% of the specified torque. A minimum of ten minutes after the initial application of Tinst, loosen the nut or anchor bolt and req-apply torque to a level of 0.5Tinst. New Fig. 4.6: Fig. 4.6 – Test specimen to confirm bond and splitting behavior at deep embedment 19 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Fig. 4.7: LVDTs Install reinforcing bar with end of hole temporarily plugged Prestress rods to strong floor Support beams Test specimen Supports Strong floor Fig. 4.7 – Example of confined tension test setup for cyclic testing of reinforcing bar Add 7.20 7.20 Sensitivity to reduced installation effort 7.20.1 Purpose – These reliability tests are performed to determine the sensitivity of the anchor to adverse installation conditions. Perform these tests under tension loading. 7.20.2 General test conditions – In cracked concrete, use a minimum crack-opening width of 0.012 in. (0.3 mm), except as noted. Perform tests on anchors installed in high-strength concrete with setting torque T = 0.5Tinst and a drill bit of diameter dm. Add 7.21 and 7.22 7.21 Slip force tests 7.21.1 Slip force tests shall be conducted on torque-controlled adhesive anchors in cracked concrete to estimate the tension force corresponding to loss of adhesion between the anchor element and the adhesive. A significant and sudden change in slope of the load-displacement curve or a sudden increase in the expansion force (as measured on pre-split test blocks) may be assumed to indicate loss of adhesion. An acceptable method for conducting the slip force tests is given in 7.20.2. 20 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 7.21.2 Install the anchor in accordance with the manufacturer’s printed installation instructions in a hairline crack; however, do not apply the recommended installation torque. Open the crack by and perform a confined tension test to failure with continuous measurement of load and displacement at the unloaded end of the anchor element (see Fig. 7.5). The displacement of the anchor element relative to the concrete as measured at the unloaded end of the anchor element shall be permitted to be used to estimate the force corresponding to loss of adhesion (slip force). Other methods shall also be permitted. 7.22 Bond force tests 7.22.1 Bond force tests shall be conducted in cracked concrete with the adhesive used for torque-controlled adhesive anchors to estimate the tension force corresponding to loss of adhesion between the adhesive and the concrete under the most adverse conditions anticipated by these criteria. For these tests, Unified National Coarse (UNC) threaded rod of an equivalent nominal diameter shall be substituted for the anchor element specified by the manufacturer and no installation torque shall be applied. The adhesive shall otherwise be installed in accordance with the manufacturer’s printed installation instructions; however, the hole cleaning and condition shall correspond to the installation safety test included in the test program (see 7.5, 7.6, 7.7, 7.8) that represents the most adverse condition for the adhesive. New Figure 7.5 LVDT Fig. 7.5 – Schematic of slip force test setup 8.4.2 Conduct of tests – Perform confined service-condition tests in accordance with 4.7 in both low- and highstrength concrete. Perform the evaluation for τk,cr in accordance with 10.4.5.3.3. All tests shall be conducted with anchors installed in accordance with the MPII. 8.4.2.1 It shall be permitted to perform the service-condition tests described in Table 3.1, Tests 7a and 7b; Table 3.2, Tests 11a through 11d; and Table 3.3, Tests 8a and 8b as unconfined tests. All tests shall be conducted with anchors installed in accordance with the MPII. 21 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 8.8.3 Punch tests – Specimens shall be tested within 4 hours following removal from storage (exposure) whereby the specimens shall not be permitted to dry out prior to testing. This condition shall be considered to be fulfilled if the specimens are maintained at standard temperature. Alternately, within 15 minutes of removal from storage (exposure), double wrap the individual specimens in plastic food wrap and place them in sealable plastic bags or impermeable containers until testing. Test the specimens within 4 hours following removal from plastic food wrap whereby the specimens shall not be permitted to dry out prior to testing. This condition shall be considered to be fulfilled if the specimens are maintained at standard temperature. The time during which the specimens may be contained in the sealed condition shall be minimized and shall not exceed 14 days. The thickness of the slices shall be measured and the slices shall be tested in a test apparatus that permits the anchor element of the slice to be punched through the slice while restraining the surrounding concrete (see Fig. 8.1). The loading punch shall act centrally on the metal element. The peak load for each test shall be recorded. Discard results from slices that split curing the punch test. Evaluate the bond stress τdur,i for each punch test using Eq. (8-1). 8.5.2.3 Qualify anchors for one or both of the temperature categories given in Table 8.1. The minimum long-term temperature for which anchors shall be qualified is 110°F. The minimum short-term temperature for which anchors shall be qualified is 176°F. Install and test a minimum of five anchors at each temperature data point. For Temperature Category A, perform tests at standard temperature and at the short- and long-term temperatures. For Temperature Category B, perform tests on anchors at standard temperature, at the long-term and short-term test temperatures and a minimum of two intermediate temperatures between the long-term and short-term temperatures with a maximum increment of 35°F. If the difference between the long- and short-term test temperatures is less than 35°F, then testing at intermediate temperatures is not required. R8.6 These tests establish the suitability of the adhesive anchor system for installation in concrete at lower-thanstandard temperatures. All adhesive anchor systems qualified for installation in concrete temperatures below 50°F are required to be installed and tested at the target concrete temperature. When the target temperature for the system to be qualified falls below 40°F, additional tests are required to assess the effect of rising concrete temperatures on the anchor response. The rate of temperature rise is intended to be consistent with sun exposure. A further distinction in testing of adhesive anchor systems for low temperature installation is made for systems that are intended to be installed in concrete which can vary within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more. Such a high rate of concrete temperature change may occur with relatively thin concrete members directly exposed to solar warming (e.g., façade panels). Adhesive anchors installed in such members at the time when the concrete is at its lowest temperature are assumed to be subject to a subsequent accelerated temperature rise of 5K/hr. The supplemental tests in 8.6.2.3 address this issue. Follow special procedures where the MPII includes them for low-temperature installation conditions. Where preheating of adhesive cartridges to reduce viscosity and facilitate adhesive flow is specified in the MPII, observations should be made 22 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) to determine whether this results in retarded cure, lowering of the glass-transition temperature, and impaired resistance to creep. 8.6.1 Purpose – These service-condition tests are used to assess the sensitivity of the adhesive anchor system to installation in concrete having a temperature at the time of installation less than 50°F (10°C). 8.6.2 General test conditions – Tests are confined tension tests performed in uncracked concrete. 8.6.2.1 Test all adhesive anchor systems to be installed in concrete having a temperature less than 50°F (10°C) in accordance with either 8.6.2.2 or 8.6.2.3. Tests according to 8.6.2.3 shall be performed for all systems to be used in applications where concrete temperatures can vary within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more. 8.6.2.2 When anchors are recommended for installation in concrete temperatures below 50°F (510°C), perform the following test: (a) Install and test a minimum of (5) anchors. Install anchors per the MPII. Prior to installation, condition the anchor rod and test member to the target temperature (i.e., the lowest installation temperature recommended by the manufacturer) and maintain that temperature for a minimum of 24 hours. (b) Install the anchors in concrete test members and allow them to cure at the stabilized temperature for the cure time according to the manufacturer’s printed installation instructions. (c) Immediately thereafter, remove the test members from the cooling chamber and tension test the anchors in order to assure the test members remain at the conditioned temperature. A thermocouple inserted into the test member may be used to confirm the temperature at the time of testing. 8.6.2.2.1 When anchors are recommended for installation in concrete temperatures below 40°F (5°C), in addition to the tests described in 8.6.2.2, perform the following test: a) Install and test a minimum of (5) anchors. Install anchors per the MPII. Prior to installation, condition the anchor rod and test member to the target temperature (i.e., the lowest installation temperature recommended by the manufacturer) and maintain that temperature for a minimum of 24 hours. (b) Install the anchors in accordance with the MPII and allow them to cure at the stabilized target temperature for the cure time according to the MPII. (c) Apply a constant tension load as given by Eq. 8.3. Raise the temperature of the test chamber at a constant rate to standard temperature over a period of 72 to 96 hours while monitoring the displacement response for each anchor. A thermocouple inserted into the test member may be used to confirm the temperature of the test members during the test. Once the test member attains standard temperature and the displacements stabilize, conduct a confined tension test to failure with continuous measurement of load and displacement. If the displacements do not stabilize within 150 hours from the start of temperature rise, the test shall be discontinued. Add 8.6.2.3 23 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 8.6.2.3 Where anchors are recommended for installation in concrete that is subject to temperature variations within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more,.perform the following test: (a) Perform sustained load tests at standard temperature in accordance with 7.17. (b) Concrete test members shall have maximum dimensions 30 in. by 18 in. by 12 in. (760 mm by 460 mm by 300 mm). Alternatively, a 12-in. (300 mm) high cylinder with maximum diameter 13 in. (330 mm) may be used. (c) Install and test a minimum of (5) anchors. Install anchors per the MPII. Prior to installation, condition the anchor rod and test member to the target temperature (i.e., the lowest installation temperature recommended by the manufacturer) and maintain that temperature for a minimum of 24 hours. (d) Install the anchors in the concrete test members of the target temperature and allow them to cure at the stabilized temperature for the cure time according to the manufacturer’s printed installation instructions. (e) Immediately after the curing period has elapsed, remove the test members from the cooling chamber and apply a tension preload not exceeding 5% of Nsust,lt as given by Eq. (7-3) or 300 lbs to the anchor prior to zeroing displacement readings. Then increase the load on the anchor to a constant tension load Nsust,lt as given by Eq. 8.3, raise the temperature of the test chamber at a constant rate of 5K/hr to standard temperature and maintain Nsust,lt over a minimum duration of 42 days while monitoring the displacement response for each anchor according to 7.17.3.3. A thermocouple inserted into the test member shall be used to confirm the temperature at the time of testing. (f) Immediately following the sustained load portion of the test, conduct a confined tension test to failure at standard temperature with continuous measurement of load and displacement. 8.8.3 Punch tests – Specimens shall be tested within 4 hours following removal from storage (exposure) whereby the specimens shall not be permitted to dry out prior to testing. This condition shall be considered to be fulfilled if the specimens are maintained at standard temperature. Alternately, within 15 minutes of removal from storage (exposure), double wrap the individual specimens in plastic food wrap and place them in sealable plastic bags or impermeable containers until testing. Test the specimens within 4 hours following removal from plastic food wrap whereby the specimens shall not be permitted to dry out prior to testing. This condition shall be considered to be fulfilled if the specimens are maintained at standard temperature. The time during which the specimens may be contained in the sealed condition shall be minimized and shall not exceed 14 days. The thickness of the slices shall be measured and the slices shall be tested in a test apparatus that permits the anchor element of the slice to be punched through the slice while restraining the surrounding concrete (see Fig. 8.1). 24 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) The loading punch shall act centrally on the metal element. The peak load for each test shall be recorded. Discard results from slices that split curing the punch test. Evaluate the bond stress τdur,i for each punch test using Eq. (8-1). 8.12.2 General test conditions – Test each anchor diameter at the embedment at embedments as specified in Table 3.2, Table 3.6 and Table 3.7. Install the anchor in a closed crack in accordance with 4.8. If no torque is specified by the MPII, finger-tighten the anchor prior to testing. Open the crack by ∆w = 0.020 in. where ∆w is additive to the width of the closed hairline crack after anchor installation. Subject the anchors to the sinusoidal tension loads specified in Table 8.2 and Fig. 8.3 with a cycling frequency between 0.1 and 2 Hz, whereby Neq is given by Eq. (8-2), Nm is given by Eq. (8-3), and Ni is given by Eq. (8-4). The minimum load for each load level shall not be greater that 5% Neq or 100 lbs. If the mean tension capacity from reference service condition tests is determined from unconfined tests, conduct load cycling as an unconfined test. If the mean tension capacity from reference service condition tests is determined from confined tests, conduct load cycling as a confined test. f N eq 0.5 N o ,i c ,test f c ,test ,2 n lb (8-2) where N o ,i = mean tension capacity from reference service condition tests in low-strength cracked concrete as follows: Table 4.2, Test 11c, Table 4.3, Test No. 11c or Table 4.4, Test No. 11c if load cycling is performed as an unconfined test or mean tension capacity from confined reference service condition tests in low-strength cracked concrete as follows: Table 4.2, Test No. 1b, Table 4.3, Test No. 1b or Table 4.4, Test No. 1b if load cycling is performed as a confined test, lb (N). f c ,test = compressive strength of concrete used at time of testing, psi; f c ,test ,2 = compressive strength of concrete corresponding to the tests used to establish N o ,i , psi; and n normalization exponent determined in accordance with 10.2. = 8.12.2.1 Record the crack width, anchor displacement, and applied tension load in accordance with 4.8. Following completion of the simulated seismic-tension cycles, open the crack to a width not less than the crack opening width as measured at the end of the cyclic test and load the anchor in tension to failure. Record the maximum tension load, that is, residual tension capacity; the corresponding displacement; and plot the loaddisplacement response. If the mean tension capacity from reference service condition tests is determined from unconfined tests, conduct the tension test to failure as an unconfined test. If the mean tension capacity from reference service condition tests is determined from confined tests, conduct the tension test to failure as a confined test. 9.1.7 Install anchors in accordance with the MPII. Perform a minimum of five confined tension tests to failure on anchors in concrete produced in accordance with Mixture Design A and a minimum of five confined tension 25 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) tests to failure in concrete produced in accordance with Mixture Design B. Perform tests in accordance with 4.7 within the age interval of 28 to 56 days. Add 9.3 9.3—Supplemental tests for recognition of deformed reinforcing bars as anchor elements 9.3.1 Perform tests on all diameters of deformed reinforcing bar anchor elements sought for recognition in accordance with Table 3.1, Table 3.2, or Table 3.3. Exception: If tests have been performed on a minimum of five diameters of threaded rod anchor elements in accordance with Table 3.1, Table 3.2, or Table 3.3, it shall be permitted to obtain recognition for the use of deformed reinforcing bar anchor elements corresponding to the tested range of threaded rod anchor element diameters as follows: 9.3.1.1 Perform tests with deformed reinforcing bars in accordance with Table 9.2. The range of reinforcing bar anchor element diameters tested shall correspond to the tested range of threaded rod anchor element diameters. 9.3.1.2 Demonstrate for all tested diameters that test results from tests according to 9.3.1.1 are statistically equivalent to or exceed the tests with threaded rod anchor elements for all testedof approximately equivalent diameters. 9.3.1.3 If statistical equivalence ofit cannot be shown that the test results from tests according to 9.3.1.1 cannot be shownare statiscally equivalent to or exceed the tests with threaded rod anchor elements for all approximately equivalent diameters, adjust the characteristic tension bond stresses in uncracked and cracked concrete with the minimum ratio of the mean bond stress for the tested deformed reinforcing bar diameters to the mean bond stress for threaded rod diameters of approximately equivalent diameter. 26 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 9.2 – Minimum required tests for supplementary recognition of reinforcing bars as anchor elements Table 3.1 Table 3.2 Table 3.3 Test No. Diameters Test No. Diameters Test No. Diameters 1a all 1a all 1a all 7a all 1b all 3 all 1d all 8a all 4 sm., med., lg. 5 sm., med., lg. † sm., med., lg. † 11c sm., med., lg. 17* all * all 11a 18 † Not required if tests with threaded rod are conducted as confined tests. * Where recognition for seismic is to be included. 27 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Add 9.4 9.4—Supplemental tests for recognition of deformed reinforcing bars for use in post-installed reinforcing bar connections 9.4.1 Perform tests in accordance with Table 3.8. 9.4.2 Recogntion shall be limited to the hole drilling and cleaning methods included in the MPII. Tests in accordance with Table 3.8 shall be repeated for each drilling/hole cleaning method included in the MPII. 9.4.3 Service condition tests 9.4.3.1 Bond performance tests – Perform tests as confined tension tests in test specimens in accordance with Fig. 4.5 and having minimum length of ℓb + 2 in. (ℓb + 50 mm).4.5. Tension load and bar displacement relative to a fixed point outside of the concrete of the test specimen shall be continuously recorded. 9.4.3.2 Tests for bond and splitting behavior at deep embedment – Perform tests as tension tests to failure with test specimens as shown in Fig. 4.6. It shall be permitted to include additional hoop reinforcing as required to prevent premature failure of the specimen. The prestressing steel is connected to a fixed loading plate at one end of the specimen. The bars to be tested are connected to the loading plate at the opposite end.4.6. 9.4.3.2.1 Reinforcing bars shall be fabricated in accordance with recognized standards and shall fulfill the requirements of Table 9.3: Table 9.3 – Requirements for reinforcing bars used in bond tests Tensile strength, min. Yield strength, min. Relative rib area, Rr* psi MPa psi MPa min. max. 95000 650 73000 500 0.05 0.10 * R 0.75 hr r sr where hr =average height of deformations and sr =average spacing of deformations Reinforcing bars conforming to the requirements of ASTM A706 Grade 80 shall be assumed to fulfill 9.4.3.2.1. 9.4.3.2.2 Cast test specimens vertically so the concrete is well consolidated around the reinforcing. 9.4.3.2.2 Test two bars simultaneously. Test the two cast-in bars first, then test the two post-installed bars. The load shall be applied concentric with the test specimen. The test fixture shall not restrain rotation of the loading plate. Measure load and displacement continuously. Displacement of the loading plate relative to the concrete surface shall be recorded on at least three sides of the loading plate. 9.4.3.2.3 Perform tests as confined tests. The bearing plate shall be at least 1-inch (25 mm) thick and shall be so constructed to cover the entire surface of the test specimen with 4 holes with diameter 1.5 times the 28 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) bar diameter. The friction reducing surface shall consist of two layers of friction-reducing material (PTFE, other). Lubricate the interstitial surfaces of the PTFE layers with Teflon spray. Measure load and displacement continuously. The tests shall be performed as displacement-controlled tests. The rate of displacement shall be established so that the test duration to peak load is not less than five minutes and not more than 15 minutes. 9.4.4 Reliability tests 9.4.4.1 Dry concrete - Perform tests in accordance with 7.5. 9.4.4.2 Saturated concrete – Perform tests in accordance with 7.6. 9.4.4.3 Freezing and thawing – Perform tests in accordance with 7.16. 9.4.4.4 Sustained load at elevated temperature – Perform tests in accordance with 7.17 whereby the load Nsust,lt shall be determined in accordance with Eq. (7-3a). N sust ,lt min,req b db (7-3a) where min,req =830 psi (5.7 MPa) 9.4.4.5 Tension tests with decreased installation temperature – Perform tests in accordance with 8.6. 9.4.4.6 Sensitivity to installation direction – Perform tests in accordance with 7.18. 9.4.5 Tests to verify installation procedure 9.4.5.1 Installation at maximum recognized embedment – Perform tests with minimum concrete cover as indicated in the MPII. Repeat tests for each installation system included in the MPII for the tested bar diameter. Perform hole drilling, adhesive injection, and bar installation in the horizontal postion with the concrete test member, reinforcing bar, and adhesive conditioned to the maximum installation temperature indicated in the MPII. 9.4.5.2 Injection verification – Perform tests with each installation system included in the MPII for the tested bar diameter in clear rigid tubing that is resistant to the heat generated by the adhesive, does not react with the adhesive, and that has an inner diameter approximately equal to the hole diameter specified in the MPII. Perform tests in the horizontal position with the tube hidden from the view of the personnel performing the injection. Inject adhesive in accordance with the MPII and install the deformed reinforcing bar to the required embedment. 9.4.6 Durability tests 9.4.6.1 Perform slice tests in accordance with 8.8. 9.4.6.1.1 Tests for exposure to alkaline water – Perform tests in accordance with 8.8.2.2.1. 9.4.6.1.2 Kesternich Test – Peform tests in accordance with 8.8.2.2.2. 9.4.7Corrosion tests 29 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 9.4.7.1 Perform tests in 6 in. (150 mm) concrete cubes or in a rectangular section of any length with cross section 6 in. x 6 in. (150 mm x 150 mm). The concrete shall conform to the requirements of 4.3 with the following exceptions: 1. The water-cement ratio used for the mix design shall be equal to or greater than 0.6. 2. The mix design shall be supplemented with a source of chloride ions to result in water-soluble chloride ion (CI-) content in concrete by weight of cement of 0.30 percent. Water-soluble chloride ion content shall be determined by ASTM C1218 on the concrete at age between 28 and 42 days. The concrete shall have a minimum age of 21 days and shall be free of surface carbonization at the commencement of the test. Prior to installation, ensure that reinforcing bars are free of mill scale or other loose contaminants or coatings and clean with ethanol. Install bars in accordance with the MPII for dry concrete at an edge distance of 3 in. (75 mm) at an embedment depth of 2-3/4 inches (70 mm) and with the end of the bar in contact with the end of the drilled hole. Where multiple anchors are installed in a rectangular section, the minimum spacing between bars shall be 2 in. (50 mm). Following installation of the anchors, coat the surface of the concrete around each installed reinforcing bar with an epoxy sealer. The coating shall extend for a distance of 3/4 inch (2 cm) from the perimeter of the bar. 9.4.7.2 The test apparatus is shown in Fig. 9.1 and consists of a non-reactive, non-metallic container in which the concrete test specimen is immersed in a water solution to a depth of 3-1/2 inches (90 mm) with a 3/8 inch (10 mm) clear distance maintained between the bottom of the test specimen and the floor of the container by means of non-reactive spacer blocks. L-shaped cathodes constructed from austenitic stainless steel (316) plate shall be so dimensioned and positioned on the floor of the container to result in a surface exposure to the water solution of not less than 15.5 in2 (100 cm2), not including that portion of the electrode that rests on the bottom of the container. The cathodes shall be equipped with a 100 Ohm resistor (accuracy of ± 1%), and shall have been degreased with ethanol, exposed to a 5% nitric acid solution for 10 minutes, rinsed with distilled water and placed in distilled water distilled water conditioned with dissolved sodium sulfate and sodium bicarbonate each in the amount of 200 mg per liter for a period of at least 14 days immediately prior to the conduct of the test. 9.4.7.3 After the adhesive cure time has elapsed, install the test specimen and the cathodes in the container, fill the container with distilled water conditioned with dissolved sodium sulfate and sodium bicarbonate each in the amount of 200 mg per liter, and connect the reinforcing bars to the cathodes. 9.4.7.3 Measure the current between the reinforcing bars and the attached cathodes by measuring the potential drop over the resistor using a micro voltmeter with a resolution of 100 nV and input resistance of at least 10 MOhm. 9.4.7.4 Measure the corrosion potential of each reinforcing bar against a reference electrode in the container with a voltmeter having a minimum input resistance of 10 MOhm and a resolution of 0.1 mV. 9.4.7.5 Perform measurement of current flow and potential at maximum 1 hour intervals for the duration of the test. 9.4.7.6 Use reference electrodes equipped with porous stoppers that have been stored, maintained, and calibrated in accordance with manufacturer instructions. Alternatively, if calibration information for the reference 30 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) electrode is unavailable, it is permissible to check the potential of the reference electrode weekly with a saturated Cu/CuSO4 electrode (CSE). 9.4.7.7 It shall be permitted to use an electrolyte bridge to avoid contamination of the electrolyte solution with copper ions or chlorides. 9.4.7.8 Plot the current flow and potential over time. 9.4.7.9 The duration of the tests shall be at least 3 months. Fig. 9.1 – Corrosion test apparatus 9.4.8Seismic resistance 9.4.8.1 Perform all tests in test specimens similar to that shown in Fig. 4.7. The bar shall be prevented from contacting the end of the drilled hole during the test by extending the drilled hole beyond the required embedment and inserting a compressible material at the bottom of the hole prior to injection and bar insertion. Tests are conducted as confined tests with a friction reducing material (PTFE, other) placed between the confining plate and the concrete surface. 31 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 9.4.8.2 Perform cyclic tension tests (push-pull) using displacement control in accordance with Fig. 9.2. The value of su shall be taken as the mean displacement at peak load from tension tests in accordance with Table 3.9, Test No. 1a. 9.4.8.3 Tension load and bar displacement relative to a fixed point outside of the concrete of the test specimen shall be continuously recorded and plotted in a manner similar to that shown in Fig. 9.2. 9.4.8.4 Perform ten loading cycles as shown in Fig. 9.2. Thereafter, perform a static tension test to failure. New Fig. 9.2: Fig. 9.2 – Cyclic loading protocol for seismic qualification of post-installed reinforcing bar connections 10.3.2 It shall be permitted to establish bond stresses over several diameters using a trend line (regression analysis). The trend line shall satisfy the following requirements: a. The coefficient of variation associated with the trend line shall be in accordance with 10.4.2 for adhesive anchors and 10.4.9.4 andfor torque-controlled adhesive anchors. b. The value of the correlation coefficient (r) associated with the trend line shall be equal to or greater than the value given in Table 10.3.1 for a given data population (n). It shall be permitted to calculate r as the square root of the coefficient of determination, R2. For values of n between the tabular values, the value of r shall be taken from Table 10.4.1 as the next higher value. 32 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) c. The value of the slope of the trend line shall not change sign. d. A minimum of four evenly distributed anchor diameters shall be tested to develop the trend line. e. Values for diameters outside of the tested diameter range shall not be extrapolated from the trend line. Table 10.3.1 – Minimum values of correlation coefficient (r) for trend lines* n rmin n rmin n rmin n rmin 4 0.999 14 0.78 24 0.629 50 0.451 5 0.991 15 0.76 25 0.618 60 0.414 6 0.974 16 0.742 26 0.607 70 0.385 7 0.951 17 0.725 27 0.597 80 0.361 8 0.925 18 0.708 28 0.588 90 0.341 9 0.898 19 0.693 29 0.579 100 0.324 10 0.872 20 0.679 30 0.57 200 0.231 11 0.847 21 0.665 35 0.532 300 0.189 12 0.823 22 0.652 40 0.501 400 0.164 13 0.801 23 0.64 45 0.474 500 0.147 1000 0.104 * Critical values of Pearson’s correlation coefficient for one-tailed level of significance of 0.0005, two-tailed 0.001. 33 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 10.4.3.3 Alternatively, it shall be permitted to perform the comparison of reliability and reference test results using trend lines developed from regression analysis of the calculated bond stress as a function of diameter in accordance with Section 10.3.2 for the reliability and reference test results. 10.4.5.3.3 If the value τk,cr is derived from service condition tests in cracked concrete performed as confined tests, the value τk,cr shall not exceed αsetup • τk,nom,cr , where τk,nom,cr is evaluated from service-condition tests in cracked concrete performed as unconfined tests and evaluated in accordance with 10.4.5.2. 10.4.7.1 Where a reduced sustained load is required to meet the displacement requirements in the crack width cycling, freezing and thawing tests, or in tension tests at decreased installation temperature in accordance with 8.6.3, the reduction factor shall be evaluated in accordance with Eq. (10.17). N red 1. 0 N req min (10.17) where N red = reduced sustained load in a reliability test series test series or in tension tests at decreased installation temperature in accordance with 8.6.3 as required to satisfy displacement criteria, lb; and N req = required sustained load for a reliability test series – N w for tests in accordance with Eq. (7-1), N sust , ft for tests in accordance with Eq. (7-2), and for tension tests at decreased installation temperature in accordance with 8.6.3, lb. Add 10.4.9 10.4.9 Assessment of characteristic tension capacity associated with concrete breakout and pullout for torque-controlled adhesive anchors 10.4.9.1 Verification of test requirement – The testing and assessment of torque-controlled adhesive anchors shall be conducted in accordance with Table 3.7. Exception: If tests to determine the slip force and bond force have been conducted in accordance with Table 3.6, Test Nos. 10a and 10b, respectively, and it can be shown that either Eq. (10-18a) or Eq. (10-18b) is fulfilled, then testing and assessment of torque-controlled adhesive anchors shall be permitted to be conducted in accordance with Table 3.6. 10.4.9.2 Slip force and bond force test assessment 10.4.9.2.1 In the slip force and bond force tests, the load at which loss of adhesion between the adhesive and the concrete occurs shall be determined in accordance with 10.4.4. 10.4.9.2.2 The results of the bond force tests shall be normalized to fc = 2,500 psi (17.2 MPa) in accordance with 10.2. The coefficient of variation of the slip force tests shall not exceed 15% and the coefficient of variation of the bond force tests shall not exceed 10%. If these conditions are not fulfilled, a larger ratio of bond 34 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) force to slip force shall be required in Eq. (10-18a) or Eq. (10-18b) to ensure that the slip force exceeds the bond 3 force with a probability p 10 . N bond , N slip , 3.0 (10-18a) where: N bond , = the mean force corresponding to loss of adhesion between the adhesive and the concrete (mean bond force) for anchor diameter , lb [N]; and N slip , = the mean force corresponding to loss of adhesion between the anchor element and the adhesive (mean slip force) for anchor diameter , lb [N]. N k ,bond , N 95%,slip , 1.3 (10-18b) where: N k ,bond , = the characteristic force (5% fractile, 90% confidence) corresponding to loss of adhesion between the adhesive and the concrete (characteristic bond force) for anchor diameter , lb [N]; and N95%,slip , = the 95% fractile at 90% confidence of the force corresponding to loss of adhesion between the anchor element and the adhesive (characteristic slip force) for anchor diameter , lb [N]. 10.4.9.3 Torque-controlled adhesive anchors shall not exhibit pull-out characterized by failure at the adhesive/concrete boundary. Pull-out failure whereby the failure occurs at the adhesive/anchor element boundary is permissible. 10.4.9.4 Requirements on coefficient of variation 10.4.9.4.1 In each reliability test series, the coefficient of variation of the ultimate loads shall not exceed 20%. For all other test series, the coefficient of variation of the ultimate loads shall not exceed 15%. 10.4.9.5 Comparison with reference tests 10.4.9.5.1 For all reliability tests listed in Table 3.6 or Table 3.7 with the exception of torque tests, slip 35 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) force tests and bond force tests, calculate the value using Eq. (10-18c). N r ,i N k ,r ,i ; 1.0 N o ,i N k ,o ,i min (10-18c) where: N r ,i = mean failure load from reliability test series i, lb (N); N o ,i = mean failure load from the corresponding reference test series, lb (N); N k ,r ,i = characteristic failure load from reliability test series i calculated in accordance with 10.4, lb (N); and N k ,o ,i = characteristic failure load from the corresponding reference test series calculated in accordance with 10.4, lb (N). 10.4.9.5.2 The evaluation of N k ,r ,i in Eq. (10-18c) is valid for cases where a comparable number of test N k ,o ,i results are used for both series (reliability and reference). Comparison of the characteristic values may be omitted if either of the following conditions is met: 1. For both test series, the coefficient of variation of the failure loads ≤ 10%. 2. The difference in the number of tests in each series n 5 and the coefficient of variation of the reliability test series is equal to or less than the coefficient of variation of the reference test series. 10.4.9.5.3 For the purpose of evaluating in accordance with Eq. (10-18c), the value N k ,o ,i shall be permitted to be calculated using Eq. 10.18d. In this case, N o ,i shall be taken as 1.3N k ,o ,i . N k ,o ,i khef 1.5 f c ,i lb [N] (10-18d) where k kcr ,kuncr = calculated according to 10.4.9.7. 10.4.9.6 Requirements for load-displacement behavior 10.4.9.6.1 The tension load-displacement behavior of single torque-controlled adhesive anchors shall be predictable, except as noted in 10.4.9.6.1.1 and 10.4.9.6.1.2. Fig. 10.1.1 provides examples of acceptable and unacceptable load-displacement curves for torque-controlled adhesive anchors. For each anchor tested, a 36 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) plateau with a slip larger than 5% of the displacement at ultimate load, or a temporary drop in load, shall not occur at load levels less than N1 . For tests in uncracked concrete, N1 is taken as the lesser of 0.8N u and Ase f y . For tests in cracked concrete, N1 is taken as the lesser of 0.7N u and Ase f y . This requirement shall be fulfilled in all confined and unconfined tension tests specified in Table 3.6 and Table 3.7 that are conducted to failure with continuous measurement of load and displacement. 10.4.9.6.1.1 Minor deviations in the tension load-displacement behavior from the requirements of 10.4.9.6.1 at the point of loss of adhesion between the anchor element and the adhesive shall be permitted when conducting tests in cracked concrete. Such deviations, characterized by a loss of load prior to the attainment of peak load, shall not extend for more than 0.020 inches (0.5 mm) of displacement. 10.4.9.6.1.2 Within a test series, if not more than one test shows a load-displacement curve not complying with 10.4.9.6.1, the anchor shall be considered acceptable provided that two conditions are met: a. There is little or no drop in load; and b. The deviation is justified as being uncharacteristic of the anchor behavior and is due to an external cause such as a defect in the test procedure or in the base material. Such defects shall be described in detail in the evaluation report, and the results of an additional ten tension tests shall display load-displacement curves meeting the requirements of 10.4.9.6.1. 10.4.9.6.2 Where the requirements of 10.4.9.6.1 are not met in reliability and service-condition tension tests, calculate the adjustment factor slip in accordance with Eq. (10-18e). slip N 1,x 1.0 N1 (10-18e) where N1 = = N 1,x = min 0.8N u ; Ase f y uncracked concrete, lb (N). min 0.7N u ; Ase f y load corresponding to uncontrolled slip in tension test x, lb (N). 37 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) NU 1 2 N1 Load, N 3 Displacement Curves 1 and 2 show load-displacement responses in conformance with 10.4.9.6.1. Curve 3 shows uncontrolled slip requiring calculation of slip . See 10.11.3 for requirements on lim . Fig. 10.1.1 – Load-displacement requirements 10.4.9.7 Concrete cone breakout capacity 10.4.9.7.1 Evaluate the concrete cone breakout capacity N m from test results considering test conditions and sample size. 10.4.9.7.2 Calculate mean effectiveness factors k m independently for unconfined tension tests conducted in uncracked concrete and for unconfined tension tests conducted in cracked concrete using Eq. (10-18f). km Nu 1 h 1.5 ef f c ,test ,i in., lb [N,mm] (10-18f) where 1 1 - 0.19 n n no. of tests included in evaluation of N u 10.4.9.7.3 If the values of k m calculated with Eq. (10-18f) do not meet the minimum permissible values of k m given in Table 10.6.1, the minimum value of k in Table 10.6.1 shall be reported and the characteristic tension resistance shall be determined in accordance with 10.4.9.8.1. The values of kuncr and kcr reported in Table 11.3 shall not exceed the maximum reportable k values given in Table 10.6.1. 38 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 10.6.1 – Minimum and maximum values of effectiveness factors, kcr and kuncr Effectiveness factor kcr kuncr Permissible range of calculated mean effectiveness factor, k m Value of kcr and kuncr to be reported in., lb SI in., lb SI 22 ≤ k m < 27 9.2 ≤ k m < 11.3 17 7.1 27 ≤ k m < 32 11.3 ≤ k m < 13.4 21 8.8 k m 32 k m 13.4 24 10.0 32 ≤ k m < 35 13.4 ≤ k m < 14.6 24 10.0 35 ≤ k m < 40 14.6 ≤ k m < 16.7 27 11.3 k m 40 k m 16.7 30 12.6 10.4.9.7.4 If tension tests conducted at the embedment and steel strength reported in Table 11.3 result in steel failure at a load corresponding to a k that is less than the minimum reportable value from Table 10.6.1, report the minimum reportable values given in Table 11.3 for kcr and kuncr . If tension tests conducted at the embedment and steel strength reported in Table 11.3 result in steel failure at a load corresponding to a k that is greater than the minimum reportable value from Table 10.6.1, report the corresponding values kcr and kuncr from Table 10.6.1. Alternatively, it shall be permitted to perform the tests used to determine the effectiveness factors in such a manner as to result in concrete failure. Acceptable methods include substituting a bolt of higher steel strength in the anchor or setting the anchor at a reduced embedment depth. Where a change in the specified components of the anchor is required, an assessment shall be made to determine that the functioning of the anchor is not enhanced by the required modification. 10.4.9.8 Pull-out capacity 10.4.9.8.1 For torque-controlled adhesive anchors qualified in accordance with Table 3.6 or Table 3.7, reduce the nominal characteristic tension pullout capacities for cracked and uncracked concrete N k , p ,nom( cr ,uncr ) in accordance with Eq. (10-18g) and report the characteristic pull-out capacity in cracked and uncracked concrete N k , p( cr ,uncr ) for each combination of mandatory and optional use conditions specified. 39 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Exception: For short-term loads such as wind or earthquake, the factor in accordance with Eq. (10-18j) need not be included in the determination of Nk,p in accordance with Eq. (10-18g). N k , p ( cr ,uncr ) N k , p , nom ( cr ,uncr ) lt st dur cat 3 lb [N] (10-18g) where N k , p ,nom ,uncr = the characteristic capacity as determined from service-condition tests in low- and high-strength uncracked concrete in accordance with this criteria; and N k , p ,nom ,cr = the characteristic capacity as determined from service-condition tests in low- and high-strength cracked concrete in accordance with this criteria. = min min ; min slip for the reliability and service-condition tests listed in req Table 10.6.2 and Table 10.6.3, respectively. slip = reduction factor for uncontrolled slip, see Eq. (10-18e). lt = reduction factor for maximum long-term temperature, see Eq. (10-26). st = reduction factor for maximum short-term temperature, see Eq. (10-27). dur = reduction factor for durability, see Eq. (10-29). = min. reduction factor for reduced sustained/repeated load in reliability tests, see Eq. (10-18j). cat 3 = reduction factor for anchor category 3, see Eq. (10-18i). Table 10.6.2 – Reliability tests relevant for the determination of min 3 req 4 and min slip in Eq. (10-18g). Table 3.6 Table 3.7 Test No. Test No. 5 6* 7 8* 3 *Optional tests. 40 of 51 4 5 6* 7 8* ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 10.6.3 – Service-condition tests relevant for the determination of min slip in Eq. (10-18g). 12a1 2a 12b1 2b 12c1 2c Table 3.6 Test No. 12d1 13a1 2d 3a 13b1 3b* 13c1 3c 11* 10a1 0a 10b1 0b 10c1 0c Table 3.7 Test No. 10d1 11a1 0d 1a 11b1 1b* 11c1 1c 1616 * *Optional tests. 10.4.9.8.2 Further modify the characteristic tension resistance N k , p ,cr for seismic load cases in accordance with Eq. (10-18h) N k , p ,seis N k , p ,cr N ,seis lb [N] (10-18h) where: N ,seis = reduction factor for seismic tension loading, see Eq. (10-30). N k , p ,seis = 10.4.9.9 seismic tension pull-out resistance, lb (N). Anchor category 10.4.9.9.1 The tested anchor system shall be assigned an anchor category in accordance with Table 10.6.4. The anchor category shall be reported in Table 11.3. Table 10.6.4 – Anchor categories for torque-controlled adhesive anchors Value of Anchor category req for selected installation safety tests Table 3.6 Table 3.7 Test No. Test No. 2a 2b 2c* 2d* 2e* 2f 2a 2b 2c* 2d* 2e* 2f 1 0.95 0.95 0.90 0.90 0.90 0.90 0.95 0.95 0.90 0.90 0.90 0.90 2 0.80 0.80 0.75 0.75 0.75 0.75 0.80 0.80 0.75 0.75 0.75 0.75 3 0.70 0.70 0.65 0.65 0.65 0.65 0.70 0.70 0.65 0.65 0.65 0.65 *Optional tests, see Table 10.7.1. 10.4.9.9.2 Where α is less than the values of αreq corresponding to anchor category 3 in Table 10.6.4, the anchor shall be assigned to anchor category 3 and a reduction factor αcat3 for the determination of Nk,p(cr,uncr) in accordance with Eq. (10-18g) shall be determined in accordance with Eq. (10-18i). For all other cases, αcat3 shall be taken as 1.0. 41 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) αcat3 = min ≤ 1.0 req.cat 3 (10-18i) where αreq,cat3 αcat3 corresponding to anchor category 3 for corresponding installation safety test = in accordance with Table 10.6.4. 10.4.9.10 Adjustment for reduced sustained load 10.4.9.10.1 Where a reduced sustained load is required to meet the displacement requirements in a reliability test series or in tension tests at decreased installation temperature in accordance with 8.6.3, the reduction factor shall be evaluated in accordance with Eq. (10-18j). N red 1.0 N req min (10-18j) where N red = reduced sustained or repeated load in a reliability test series or in tension tests at decreased installation temperature in accordance with 8.6.3 as required to satisfy displacement criteria; and N req = required sustained or repeated load for a reliability test series or in tension tests at decreased installation temperature in accordance with 8.6.3; = N w for tests in accordance with Eq. (7-1); = N sust , ft for tests in accordance with Eq. (7-2); = N sust ,lt for tests in accordance with Eq. (7-3). In no case shall the value of be less than 0.40. 10.11.3 The mean values of the extrapolated estimates of the total displacement over the anchor intended service life service shall not exceed limiting values lim of displacement at standard temperature, lim ,std , and at elevated temperature, lim ,elev . 10.11.3.1 Tests conducted at standard temperature shall satisfy Eq. (10.25a). service lim,std (10.25a) where lim ,std = mean displacement corresponding to loss of adhesion N adh for adhesive anchors (10.4.4 and Fig. 10.1 (a) through(d)) or to uncontrolled slip N 1,x for torque-controlled adhesive anchors (10.4.9.6 and Fig. 10.1.1) as measured in standard temperature reference tests (Chapter 6). 42 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Exception: It shall be permitted to omit sustained load tests at standard temperature if the mean displacement service measured in sustained load tests at long-term temperature and extrapolated to 50 years is less than or equal to lim ,std . 10.11.3.2 Tests conducted at long-term elevated temperature shall satisfy (Eq. 10.25b). service lim,elev (10.25b) where lim ,elev = mean displacement corresponding to the loss of adhesion N adh for adhesive anchors (10.4.4 and Fig. 10.1 (a) through(d)) or to uncontrolled slip N 1,x for torque-controlled adhesive anchors (10.4.9.6 and Fig. 10.1.1) as measured in maximum long-term elevated temperature service-condition tests (Section 8.5). Add 10.14.4 10.14.4 Where anchors are recommended for installation in concrete that is subject to temperature variations within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more, Eq. (10.27a) shall be satisfied. service lim,std dt,42d sust,42d (10.27a) where lim ,std = mean displacement corresponding to the loss of adhesion N adh for adhesive anchors (10.4.4 and Fig. 10.1 (a) through(d)) or to uncontrolled slip N1,x for torque-controlled adhesive anchors (10.4.9.6 and Fig. 10.1.1) as measured in standard temperature reference tests (Chapter 6); dt,42d = mean displacement measured in tension tests with decreased installation temperature at 42 days (see Section 8.6.3); and sust,42d = mean displacement measured in the sensitivity to sustained load tests at standard temperature at 42 days (see Section 7.17.3). 10.14.4.1 The value of req for the residual tension capacity shall be 0.90. 10.14.4.2 Retest anchors that do not fulfill the requirements for a given target temperature at a temperature at which the requirements are fulfilled. Alternately, retest anchors with a reduced sustained load for which the 43 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) requirements are met and evaluate the factor in anchors, 10.4.9.10. In no case shall the value of accordance with 10.4.7.1 or, for torque-controlled adhesive be less than 0.40. Add 10.16.2 10.16.2 Exception: For the assessment of torque-controlled adhesive anchors in cracked concrete where allthread rod has been substituted for the anchor element specified by the manufacturer, the value of αdur in Eq. (1018g) shall be taken as 1.0 if min dur ,i 0.95 oi > 0.9. 10.19.1.1 Successful completion of the cyclic loading history and fulfillment of the residual tension capacity requirement of 10.19.1 shall be reported together with an anchor capacity in cracked concrete according to 10.4 for adhesive anchors and 10.4.9 for torque-controlled adhesive anchors in Table 11.2 or Table 11.3 for use in designing for load cases that include earthquake loading. Add 10.22.3 10.22.3 For restrictions on installation conditions based on installation safety tests performed, see Table 10.7.1. Table 10.7.1 – Limitations on installation conditions for torque-controlled adhesive anchors *,† Table 3.6 or Table 3.7 installation safety tests performed Installation conditions permitted 2a 2b Installation shall be limited to dry indoor locations. X X Installation in exterior locations shall be permitted. X X X Installation in water-filled holes shall be permitted. X X X Installation in submerged concrete shall be permitted. X X * 2c 2d 2e X X See Chapter 13 for quality control requirements. † See Eq. (10-12) for limitations on use. Add 10.25 10.25—Assessment of tests for recognition of deformed reinforcing bars for use in post-installed reinforcing bar connections 10.25.1 The qualification of post-installed reinforcing bar systems shall be evaluated in accordance with this section. Qualification tests shall be conducted for each system for which recognition is sought, including drilling 44 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) method and injection equipment. Tests shall be conducted with deformed reinforcing bars of sufficient strength to avoid steel failure. 10.25.1.1 The coefficient of variation for all tests except the bond/splitting tests (Test No. 2, Table 3.8) shall be equal to or less than 15%. 10.25.1.2 Where the adhesive anchor system has not otherwise been qualified for cracked and uncracked concrete, the peak loads recorded in tests in accordance with Table 3.2, Test Nos. 3 and 4 using #4 (12 mm) reinforcing bars with 7db embedment.shall not be less than 50% of the results in uncracked concrete from Table 3.8, Test No. 1. The displacement at peak load shall not exceed by more than 0.5 mm the displacement at peak load as recorded in tests in uncracked cracked concrete. 10.25.2 Required bond strength – The required minimum tension bond strength for the post-installed reinforcing bar system shall be in accordance with Eq. (10-18k). rebar min,req (10-18k) where: rebar min,req = 1090 psi (7.5 MPa) for Table 3.8, Test Nos. 1a, 1b and 1c min,req = 1715 psi (11.8 MPa) where tests have been conducted in accordance with Table, 3.8, = adjusted mean tension bond strength determined in accordance with Eq. (10-18n). Test No. 1d 10.25.3 Limiting displacement – The maximum displacement in tension for the post-installed reinforcing bars systems shall be in accordance with Eq. (10-18i). ult max (10-18l) where: ult = max mean displacement at ultimate load for tests in accordance with Table 3.8, Test Nos. 1a, 1b, and 1c. = maximum permissible mean displacement = 0.06 in. (1.5 mm) for bar sizes #9 and smaller; = 0.08 in. (2.0 mm) for bar sizes #10 and #11. 45 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 10.25.4 Calculation of mean tension bond strength – Calculate the mean tension bond strength in accordance with Eq. (10-18m). 0.4 0.08 0.08 Nu Nu db b f R db b Rr 0.4 (10-18m) where: = calculated mean tension bond strength. N u = measured mean ultimate loads from tests in accordance with Table, 3.8, Test No. 1a, 1b, and 1c, normalized for fc in accordance with Eq. (10-1) with n = 0.1. db = nominal diameter of tested reinforcing bar. b = reinforcing bar embedment. relative rib area of tested reinforcing bar. f R Rr = 10.25.5 Assessment of adjusted mean tension bond strength – The mean tension bond strength, rebar , shall be determined in accordance with Eq. (10-18n). rebar min dur req ,dur seis (10-18n) where: rebar = adjusted mean tension bond strength = calculated mean tension bond strength in accordance with Eq. (10-18l). = min nn for reliability tests, Table 3.8, Test Nos. 3, 4, 5, 6, 7, and 8 req ,nn ≤ 1.0 min dur req ,dur = minimum ratio for durability tests, see 10.25.8. ≤ 1.0. seis = minimum ratio for seismic tests, see 10.25.10. ≤ 1.0. 10.25.6 Assessment of tests for bond and splitting behavior at deep embedment – Compare the mean failure loadsload-slip measurements for the cast-in bars and post-installed bars. The mean failurepeak loads for the post-installed bars N shall be equal to or greater than the mean failure load for the cast-normalized in 46 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) bars.accordance with 10.2 whereby the exponent, n, shall be taken as 0.25. The mean peak loads shall satisfy Eq. (10-18o). N pi 0.95 N ci (10-18o) The mean displacement at peak load shall satisfy Eq. (10-18p). pi 0.95 ci (10-18p) The coefficient of variation of the peak loads for the post-installed tests shall not exceed 10%. It shall be permissible to perform additional tests to fulfill these requirements. The number of tests with post-installed bars shall be equal to the number of tests with cast-in bars. 10.25.7 Reliability test assessment – Each set of reliability test results (Table 3.2, Test Nos. 3, 4, 5, 7, and 8) shall be used to determine a reduction factor in accordance with Eq. (10-18q). nn nn 1 (10-18q) where: nn nn 1 = reduction factor corresponding to reliability test no. nn. = calculated bond stress corresponding to reliability test no nn. = calculated bond stress corresponding to test nos. 1a, 1b and 1c. 10.25.7.1 The assessment of the sustained load test shall be in accordance with 10.11. For the determination of ,sust in accordance with Eq. (10-17) the value of N sust ,lt shall be taken from Eq. (7-3a). The residual tension capacity from the sustained load test is evaluated in accordance with Eq. (10-18q). 10.25.8 Requirements for installation assessment 10.25.8.1 Installation at maximum recognized embedment – Verify for each test that: a. the bar has been installed to the correct embedment b. adhesive fills the hole to the surface of the concrete; and c. the concrete around the bar is not split, spalled or otherwise damaged by the installation process. Failure to meet these requirements in any test shall be cause for rejection. 10.25.8.2 Requirements for injection verification – Verify for each test by visual inspection that the resulting specimen is relatively free of voids along the length of the bar. The presence of more than incidental voids over the length of the bar as may affect curing, bond strength or corrosion resistance shall be cause for rejection. 10.25.9 Requirements for corrosion test 10.25.9.1 For the last one-third of the test period, the following requirements shall be met by all test specimens: a. the daily mean value of the measured current shall not exceed 0.28A; and b. the measured potential shall not fall below the value of -0.2 CSE. 47 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Exception: Where visual inspection of the reinforcing bars after the test reveals no products of corrosion, the requirement on measured potential in accordance with Section 10.25.9.1b may be disregarded. 10.25.10 Durability test assessment 10.25.10.1 dur For each test series, calculate the reduction factor dur in accordance with Eq. (10-18r). u ,stored u ,dry (10-18r) where u ,stored = mean bond stress derived from tests on slices conditioned in accordance with 8.8.2.2.1 or 8.8.2.2.2. u ,dry 10.25.10.2 req ,dur = mean bond stress derived from tests on reference specimens. Calculate the value of min dur req ,dur where = 1.0 for slice tests on specimens stored in accordance with 8.8.2.2.1. = 0.9 for slice tests on specimens conditioned in accordance with 8.8.2.2.2. 10.25.11 Seismic test assessment 10.25.11.1 The calculated mean bond stresses in accordance with Eq. (10-18m) from the tests for seismic resistance shall be evaluated in accordance with Eq. (10-18s). u , pi ,n u ,n seis min (10-18s) where u , pi ,n = normalized peak calculated bond stress in cycle n u ,n = bond stress in cycle n in accordance with Table 10.10. 48 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Add Table 10.10 Table 10.10 – Requirements on bond stress for cyclic seismic test1 u ,n Cycle no. n 1 2500 psi 8000 psi (psi) (MPa) (psi) (MPa) 1 1670 10.5 2680 18.5 2 960 6.0 1350 9.3 5 540 3.4 800 5.5 10 360 2.3 540 3.7 residual ult. 680 4.3 1090 7.5 Values to be normalized for concrete strength of test specimen with n = 0.5 Add 10.26 10.26—Assessment of tests for sensitivity to reduced installation effort 10.26.1 The coefficient of variation ν of the ultimate tension load in any test series, including those performed with an increased number of replicates shall not exceed 20%. If the coefficient of variation of the original or cumulative test series does not meet this requirement, the sample size shall be permitted to be increased. If the requirement for maximum coefficient of variation is not met, the anchor shall be considered unqualified. The capacity of the anchor as determined in this test series shall be used to establish the anchor category. 11.3.1 As applicable, report the data required by ACI 355.4 in the format shown in Table 11.1, 11.2 or 11.3. The format may be modified as appropriate provided that the basic intent of the content of these tables is met. 11.3.2 Where systems are qualified for post-installed reinforcing bars in accordance with Table 3.8 provide the following finding: System xyz is qualified for the installation of post-installed reinforcing bars where bar embedment is determined in conformance with the ACI 318 development and splice length requirements for straight deformed bars. The requirements for epoxy-coated bars in 12.2.4 (b) need not apply. 11.3.2.1 For systems that have not fulfilled the minimum bond stress requirements in high strength concrete, add the following statement: Exception: The value of f’c to be inserted in 12.2.2, 12.2.3 and 12.3.2 shall not exceed 4000 psi. New Table 11.3: Table 11.3 – Sample format for reporting torque-controlled adhesive anchor data for anchors qualified for use in both cracked and uncracked concrete Anchor qualified per Table 3.6 (Table 3.7)—Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete 49 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Anchor Designation1 Criteria and Code(s) Symbol Anchor Manufacturer Bolt diameter Criteria Section of Reference Standard2 Units3 db in. Installation torque4 Tinst ft-lb Effective bolt tension area Ase in.2 Strength reduction factor for tension, steel failure modes Strength reduction factor for shear, steel failure modes Minimum specified yield strength Minimum specified ultimate strength Anchor bolt Bolt steel elongation at break Bolt steel cross-section reduction at break Nominal strength of a single anchor loaded in shear as governed by steel rupture Vk lb Embedment depth(s) hef in. fy fut Anchor category ASTM F606 ASTM F606 ASTM F606 ASTM F606 lb/in.2 lb/in.2 % in.2 - - kuncr - kcr - kuncr/kcr c,N - Characteristic pullout resistance in uncracked concrete6 Characteristic pullout resistance in cracked concrete6 Np,uncr lb Np,cr lb Strength reduction factor for tension, concrete failure modes5 Strength reduction factor for shear, concrete failure modes5 Minimum member thickness hmin Effectiveness factor – uncracked concrete Effectiveness factor – cracked concrete Adjustment for temperature category B Adjustment for exposure to sulfur Anchor nominal diameters Cond. A - Cond. B - Cond. A - Cond. B in. temp B - sulfur - Minimum anchor spacing smin in. Minimum edge distance cmin in. Nk,seis lb Optional simulated seismic tests Pullout resistance for seismic loading Nominal strength of a single anchor for seismic lb Vk,seis shear loading 1 Trade name. For anchors distributed under multiple trade names, list all. 2 ASTM or ISO Standards. 3 Fractional units shown. SI units may also be used. 4 Manufacturer’s recommended torque as applicable for torque-controlled adhesive anchors. 5 For use with the load combinations of IBC Section 1605.2.1 or ACI 318 9.2. Condition A applies where the potential concrete failure surfaces are crossed by supplementary reinforcement proportioned to tie the potential concrete failure prism into the structural member. Condition B applies where such supplementary reinforcement is not provided, or where pullout or pryout strength governs. 6 Provide two pullout resistances for each of the pullout resistance values Np,uncr and Np,cr in Table 11.3: one for load combinations that include sustained loads, where pullout resistance is calculated in accordance with Eq. (10-18g) including αp; and one for short-term loading only such as wind, where pullout resistance is calculated in accordance with Eq. (10-18g) but without αp. 50 of 51 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 12.3 – Testing by Independent Testing and Evaluation Agency and Manufacturer 12.3.1 The required minimum number of reference, reliability, supplemental, and at least 50 percent of the service-condition test series shall be performed by the independent testing and evaluation agency in their facility. Not more than 50 percent of the tests for each conducted service-condition test series are permitted to be performed by the manufacturer. All such tests shall be witnessed by an independent, accredited testing laboratory. 12.3.2 Additional results of tests performed by the manufacturer shall be permitted to be considered in the evaluation. All tests performed by the manufacturer shall be permitted to be considered only if the results are statistically equivalent to those of the independent testing and evaluation agency. The number of tests conducted by the manufacturer shall not exceed the number of tests by the independent accredited testing laboratory. 51 of 51 Part 2: Clean version with proposed revisions 1Not www.icc-es.org | (800) 423-6587 | (562) 699-0543 A Subsidiary of the International Code Council ® PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS AC308 Proposed December 2012 Previously approved November 2009, June 2009, October 2008, August 2008, May 2008, February 2008, January 2008, October 2007, June 2007, February 2007, June 2006 PREFACE Evaluation reports issued by ICC Evaluation Service, Inc. (ICC-ES), are based upon performance features of the International family of codes and other widely adopted code families, including the Uniform Codes, the BOCA ® National Codes, and the SBCCI Standard Codes. Section 104.11 of the International Building Code reads as follows: The provisions of this code are not intended to prevent the installation of any materials or to prohibit any design or method of construction not specifically prescribed by this code, provided that any such alternative has been approved. An alternative material, design or method of construction shall be approved where the building official finds that the proposed design is satisfactory and complies with the intent of the provisions of this code, and that the material, method or work offered is, for the purpose intended, at least the equivalent of that prescribed in this code in quality, strength, effectiveness, fire resistance, durability and safety. Similar provisions are contained in the Uniform Codes, the National Codes, and the Standard Codes. This acceptance criteria has been issued to provide all interested parties with guidelines for demonstrating compliance with performance features of the applicable code(s) referenced in the acceptance criteria. The criteria was developed and adopted following public hearings conducted by the ICC-ES Evaluation Committee, and is effective on the date shown above. All reports issued or reissued on or after the effective date must comply with this criteria, while reports issued prior to this date may be in compliance with this criteria or with the previous edition. If the criteria is an updated version from the previous edition, a solid vertical line (|) in the margin within the criteria indicates a technical change, addition, or deletion from the previous edition. A deletion indicator (→) is provided in the margin where a paragraph has been deleted if the deletion involved a technical change. This criteria may be further revised as the need dictates. ICC-ES may consider alternate criteria, provided the report applicant submits valid data demonstrating that the alternate criteria are at least equivalent to the criteria set forth in this document, and otherwise demonstrate compliance with the performance features of the codes. Notwithstanding that a product, material, or type or method of construction meets the requirements of the criteria set forth in this document, or that it can be demonstrated that valid alternate criteria are equivalent to the criteria in this document and otherwise demonstrate compliance with the performance features of the codes, ICC-ES retains the right to refuse to issue or renew an evaluation report, if the product, material, or type or method of construction is such that either unusual care with its installation or use must be exercised for satisfactory performance, or if malfunctioning is apt to cause unreasonable property damage or personal injury or sickness relative to the benefits to be achieved by the use of the product, material, or type or method of construction. Acceptance criteria are developed for use solely by ICC-ES for purposes of issuing ICC-ES evaluation reports. Copyright © 2009 1 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POSTINSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 1.0 INTRODUCTION 1.3.11 ASTM C 31, Standard Practice for Making and Curing Concrete Test Specimens in the Field, ASTM International. 1.1 Purpose: The purpose of this acceptance criteria is to establish requirements for post-installed adhesive anchors in concrete elements to be recognized in an ICC Evaluation Service, Inc. (ICC-ES), evaluation report under ® the 2012, 2009 and 2006 International Building Code (IBC), and the 2012, 2009 and 2006 International ® Residential Code (IRC), . Bases of recognition are IBC Section 104.11 and IRC Section R104.11. 1.3.12 ASTM C 33-03, Standard Specification for Concrete Aggregates, ASTM International. 1.3.13 ASTM C 39, Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens, ASTM International. 1.3.14 ASTM C 42, Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete, ASTM International. The reason for the development of this criteria is to allow for recognition of the use of adhesive anchors in concrete to create connections between structural concrete and attachments in accordance with the code. 1.3.15 ASTM C 150, Standard Specification for Portland Cement, ASTM International. 1.2 Scope: Anchors recognized under this criteria are alternatives to anchors permitted by Section 1913 of the IBC. The anchors recognized in this criteria may also be used where an engineered design is permitted in accordance with Section R301.1.2 of the IRC. 1.3.16 ASTM C 330, Standard Specification for Lightweight Aggregates for Structural Concrete, ASTM International. 1.3.17 ASTM C 882-05, Standard Test Method for Bond Strength of Epoxy-Resin Systems Used with Concrete by Slant Shear, ASTM International. 1.3 Codes and Referenced Standards: Where standards are referenced in this criteria, these standards shall be applied consistently with the code upon which compliance is based. Standards editions listed in this section apply to all codes. Where standards editions are not listed in this section, Table 1 summarizes the specific date applicable to each code. 1.3.18 ASTM D 1875-03, Standard Test Method for Density of Adhesives in Fluid Form, ASTM International. 1.3.19 ASTM D 2471-99, Standard Test Method for Gel Time and Peak Exothermic Temperature of Reacting Thermosetting Resins, ASTM International. 1.3.1 2012, 2009 and 2006 International Building Code® (IBC), International Code Council. 1.3.20 ASTM D 2556-93a(2005), Standard Test Method for Apparent Viscosity of Adhesives Having Shear-Rate-Dependent Flow Properties, ASTM International. 1.3.2 2012, 2009 and 2006 International Residential Code® (IRC), International Code Council. 1.3.3 ACI 318, Building Code Requirements for Structural Concrete, American Concrete Institute. 1.3.21 ASTM E 119, Standard Test Methods for Fire Tests of Building Construction and Materials, ASTM International. 1.3.4 ACI 355.4, Acceptance Criteria for Qualification of Post-installed Adhesive Anchors in Concrete, American Concrete Institute. 1.3.22 ASTM E 488-96(2003), Standard Test Method for Strength of Anchors in Concrete and Masonry Elements, ASTM International. 1.3.5 ACI 211.1-91 (2002), Standard Practice for Selecting Proportions for Normal, Heavyweight and Mass Concrete, American Concrete Institute. 1.3.23 ASTM E 1252-98(2002), Standard Practice for General Techniques for Obtaining Infrared Spectra for Qualitative Analysis, ASTM International. 1.3.6 ASTM A 153, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware, ASTM International. 1.3.24 ASTM E 1512-01, Standard Test Methods for Testing Bond Performance of Adhesive-Bonded Anchors, ASTM International. 1.3.7 ASTM A 193/A 193 M-06a, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications, ASTM International. 1.3.25 ASTM F 606-05, Standard Test Methods for Determining the Mechanical Properties of Externally and Internally Threaded Fasteners, Washers, and Rivets, ASTM International. 1.3.8 ASTM A 490-04a, Standard Specification for Heat-Treated Steel Structural Bolts, 150 ksi Minimum Tensile Strength, ASTM International. 1.3.26 ASTM F 1080-93(2002), Standard Test Method for Determining the Consistency of Viscous Liquids Using a Consistometer, ASTM International. 1.3.9 ANSI B 212.15-1994, American National Standard for Cutting Tools – Carbide Tipped Masonry Drills and Blanks for Carbide-Tipped Masonry Drills, American National Standards Institute. 1.3.27 EB001, Design and Control of Concrete th Mixtures, 14 edition, 2002, Portland Cement Association. 1.3.10 ASTM B 695, Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel, ASTM International. 1.4.1 ACI 355.4: The referenced document in Section 1.3.8 as amended by Annex 1. 1.4 Definitions: 1.4.2 Anchor Test Series: A group of identical anchors tested under identical conditions. Identical 2 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) to meet the ductile steel requirements. If the ductility and reduction of area cannot be determined, the anchor shall be in the evaluation report described as brittle. anchors originate from the same adhesive formulation batch, use identical anchor elements, and are installed with identical installation equipment. Identical conditions are adhesive type, anchor element diameter, anchor embedment depth, spacing, edge distance, test member thickness and concrete compressive strength. Consistent adhesive anchor formulation shall be verified by fingerprinting tests (see Section 5.3 of ACI 355.4), by batch identification, or by other means acceptable to ICCES. 2.1.1.6.2 Adhesive: For the adhesive used in the anchor tests, the components shall be tested in accordance with Section 5.3 of ACI 355.4 to establish a standard fingerprint for comparison with future production during the required quality control inspections. For quality control procedures, refer to Section 5.0 of this criteria. 2.1.2 Installation Instructions: Manufacturer’s printed instructions for installation, application, curing and design as included in the product packaging shall be submitted. 1.4.3 Adhesive Anchor: Anchor elements set in adhesive and torque-controlled adhesive anchors. Anchor elements include threaded rod, reinforcing bar and internally-threaded sleeves. 2.1.3 Packaging and Identification: A description shall be provided of the method of packaging and field identification of the adhesive anchor components. Packaging of the adhesive materials shall include the manufacturer’s name, the lot number, the packing date and shelf life or product expiration date, the ICC-ES evaluation report number (ESR-XXXX), the name of the inspection agency used for manufacturing quality control, the MPII, Material Safety Data Sheet and, for those products not qualified for other orientations, Fig. 7.2 from ACI 355.4-11 restricting use to down-hole applications. 1.4.4 Test Member: The concrete element receiving anchors to be tested. 1.4.5 Other Definitions: Definitions in the IBC, IRC, ACI 318 Appendix D and ACI 355.4 apply within this criteria. 1.4.6 Test Specimen: The anchor being tested to determine its performance capacities. 1.5 Notations: Notations are as presented in Chapter 2 of ACI 355.4. 2.0 2.2 Testing Laboratories: Testing laboratories shall comply with Section 2.0 of the ICC-ES Acceptance Criteria for Test Reports (AC85) and Section 4.2 of the ICC-ES Rules of Procedure for Evaluation Reports. BASIC INFORMATION 2.1 General: The following information shall be submitted: 2.1.1 Product Description: described as to: 2.3 Test Reports: Test reports shall include information specified in AC85 and Section 11.3 of ACI 355.4. Anchors shall be 2.1.1.1 Generic or trade name. 2.4 Product Sampling: Sampling of the products for tests under this criteria shall comply with Section 3.1 of AC85. 2.1.1.2 Manufacturer’s catalog number. 2.1.1.3 Adhesive name. 2.5 Data Analysis: The documents containing analysis of data shall be sealed by a registered design professional. 2.1.1.4 Adhesive packaging. 2.1.1.5 Basic Materials: 2.1.1.5.1 Steel Anchoring Materials: The bar, bolt, or threaded rod specifications shall be described. The description shall include protective coatings and compliance with an appropriate national standard, including physical properties, i.e., tensile strength and hardness. 3.0 TEST AND PERFORMANCE REQUIREMENTS 3.1 Testing Requirements: Testing requirements shall be in accordance with Chapter 3 of ACI 355.4. 3.2 Test Specimens, Installation, General Test Procedures: Test specimens, test members, test anchor installation and general testing procedures shall be in accordance with Chapter 4 of ACI 355.4. 2.1.1.5.2 Adhesive Components: The components shall be described as to the packaging system, mixing system, mixing ratios, gel time, setting time, storage information and shelf life. 3.3 Assessment: Assessment of test results and other data shall be in accordance with Chapter 10 of ACI 355.4. 2.1.1.6 Material Properties: 2.1.1.6.1 Steel: 4.0 STRUCTURAL REQUIREMENTS 2.1.1.6.1.1 Proprietary Steel Anchor Elements: Proprietary steel anchor elements for which recognition is sought shall be tested for compliance with an appropriate national standard for verification of physical properties. DESIGN AND INSTALLATION 4.1 General: Structural design and installation of adhesive anchors shall comply with the applicable provisions of ACI 318-11. 2.1.1.6.1.2 Elongation and Reduction of Area: For both standard specification and proprietary steel anchor elements, elongation and reduction of area shall be determined according to a recognized standard and reported on the data sheet (Chapter 11 of ACI 355.4). If the elongation is at least 14 percent and the reduction of area is at least 30 percent, the anchor shall be considered 4.2 : This section provides amendments to ACI 318 Appendix D (ACI 318) as required for the strength design of adhesive anchors and torque-controlled adhesive anchors. 4.2.1 Add Section D.5.3.7, D.5.3.14 and D.8.7 to ACI 318 as follows: 3 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 5.2 Quality documentation complying with the ICC-ES Acceptance Criteria for Quality Documentation (AC10) shall be submitted. 4.2.2 D.5.3.7 – For torque-controlled adhesive anchors, the value of Np shall be based on the 5 percent fractile of tests performed and evaluated in accordance with ACI 318-11. 5.3 A qualifying inspection shall be conducted at each manufacturing facility when required by the ICC-ES Acceptance Criteria for Inspections and Inspection Agencies (AC304). 4.2.3 D.5.3.14 – When an adhesive anchor or a group of adhesive anchors is located in a region of a concrete member where analysis indicates no cracking at service load levels, the modification factor shall be taken as p,Na 1.0 p,Na = (D-16o) 5.4 Special inspection is required in accordance with Section 1705.1.1 of the 2012 IBC, Section 1704.15 of the 2009 IBC, and Section 1704.13 of the 2006 IBC. For each type of anchoring system, the manufacturer shall submit inspection procedures to verify proper usage. (D-16p) 6.0 max ca,min ; ccr ,Na cac when 6.1 Quality Control During Manufacture: Quality control during manufacture of products shall comply with Sections 13.1 and 13.2 of ACI 355.4. ca,min < cac where 6.2 Jobsite Quality Control: Jobsite quality control shall comply with Sections 13.3 of ACI 355.4. cac shall be determined in accordance with Eq. (D-16q) for anchor diameters up to 1 1/4 inches and for characteristic bond strengths in uncracked concrete less than or equal to 3000 psi, and Eq. (D-16r) for anchor diameters larger than 1 1/4 inches or for characteristic bond strengths in uncracked concrete greater than 3000 psi. cac hef k ,uncr 1160 cac hef k ,uncr 664 0.4 0.4 h 2. 8 0 .7 hef (D-16q) h 2.8 0.7 hef (D-16r) 6.3 6.3.2 For all modifications that are determined to have the potential to affect anchor performance, the testing and evaluation agency shall perform the requisite reference and reliability tests to assess the impact of the modification. If the modified product can be shown to be statistically equivalent to the originally tested product, no additional testing shall be required. Otherwise, the modified product shall be tested in accordance with Tables 3.1 through 3.3 as applicable. 7.0 need not be taken as larger than 2.0; and The evaluation report shall include the following: 7.2 Basic information required by Section 2.1, including product description, installation procedures, and packaging and identification information, including the MPII. taken as larger than: kuncr hef f c' 7.3 Exposure: When anchors are recognized for exterior exposure or damp environments, evidence of durability shall be submitted. The steel shall be corrosionresistant, stainless, or zinc-coated steel. The zinc-coating shall be either hot-dipped in accordance with ASTM A 153 Class C or D or mechanically deposited in accordance with ASTM B 695 with a Class 65 coating having a minimum thickness of 2.1 mils (0.053 mm). Other corrosion-resistant coatings shall be demonstrated through tests to be equivalent to the coatings previously described. In addition, the corrosion-resistant materials shall be tested for conformance to the specified standards. d 4.2.4 D.8.7 – For torque-controlled adhesive anchors the minimum edge distance shall be taken as 8do unless otherwise determined by test. 5.0 EVALUATION REPORT 7.1 Information and statements set forth in Section 11.2 of ACI 355.4. k ,uncr = characteristic bond strength stated in the Evaluation Service Report whereby k ,uncr need not be k ,uncr Product Modifications: 6.3.1 Prior to implementing any substantive modification to an anchor system which has previously been assessed according to this criteria, the manufacturer shall report the nature and significance of the modification to the independent testing and evaluation agency (see Chapter 12.0 of ACI 355.4). where h hef EVALUATION REPORT RECOGNITION QUALITY CONTROL 5.1 The products shall be manufactured under an approved quality control program with inspections by an inspection agency accredited by the International Accreditation Service (IAS) or as otherwise acceptable to ICC-ES. The program shall address requirements in Chapter 13 of ACI 355.4, except that inspection agency inspections shall be performed at least four times per year. 7.4 Treated Wood: Steel anchoring materials in contact with preservative-treated and fire-retardant-treated wood shall be of zinc-coated steel or stainless steel. The coating weights for zinc-coated steel shall be in accordance with ASTM A 153. 4 PROPOSED REVISIONS TO THE ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 7.5 Special Inspection: All adhesive anchors shall be installed with special inspection. The evaluation report shall include applicable information as called for in Section 13.3 of ACI 355.4. TABLE 1—APPLICABLE EDITIONS OF REFERENCED STANDARDS STANDARD EDITION REFERENCED STANDARD 2012 IBC 2009 IBC 2006 IBC ACI 318 2011 2011 2011 ACI 355.4 2011 - - ASTM A 153 2005 2003 2003 ASTM B 695 2004 2000 2000 ASTM C 31 2006 1998 1998 ASTM C 39 2005 2003 2003 ASTM C 42 2004 2003 2003 ASTM C 150 2007 2004 2004 ASTM C 330 2005 2004 2004 ASTM E 119 2007 2000 2000 5 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) ANNEX 1 Annex 1 summarizes amendments to ACI 355.4. These amendments supersede applicable portions in ACI 355.4. For the purpose of satisfying this acceptance criteria, Annex 1 shall be used with ACI 355.4. The revisions herein reflect the difference in content from ACI 355.4. Tables of ACI 355.4 that are modified by the Annex are presented in their modified form in Annex 1. The numbering system within Annex 1 of AC308 uses the number that corresponds to the location in ACI 355.4 where that change would be located. New sections, tables, and figures are noted as such. Keywords: anchors, concrete; cracked concrete; adhesive anchors; torque-controlled adhesive anchors, postinstalled anchors 1.1 – Introduction This criteria prescribes testing and evaluation requirements for post-installed adhesive anchor systems, torquecontrolled adhesive anchor systems, and post-installed reinforcing bar systems intended for use in concrete under the provisions of ACI 318. Criteria are separately prescribed to determine the suitability of adhesive anchors and torque-controlled adhesive anchors. Included are assessments of the adhesive anchor and torque-controlled adhesive anchor systems for bond strength, reliability, service conditions, and quality control. Special inspection (13.3) is required during anchor installation as noted in 10.22. Table 1.1 provides an overview of the scope. 1 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 1.2 – Scope This criteria applies to post-installed adhesive anchors, post-installed torque-controlled adhesive anchors, and post-installed reinforcing bars as defined herein. Table 1.1 – Overview of anchor systems Anchor type Embedded part Adhesive anchor Torquecontrolled adhesive anchor Postinstalled reinforcing bar Assessment criteria Threaded rods, deformed reinforcing bars, or internally threaded steel sleeves with external deformations Uncracked concrete Cracked and uncracked concrete Proprietary threaded and deformed steel element Cracked and uncracked concrete Table 3.6 or Table 3.7 Deformed reinforcing bars, see Table 1.2 Cracked and uncracked concrete Table 3.8 Table 3.1 Table 3.2 or Table 3.3 1.2.1 This standard applies to anchors with a diameter da of 1/4 in. or larger and to reinforcing bar #3 and larger. The drilled hole shall be approximately cylindrical with a diameter do ≤ 1.5da. This standard also applies to anchors with an anchor embedment depth hef not less than four diameters (4da), or 1-5/8 in., and an embedment depth not exceeding 20da. Exception: Where the adhesive anchor system is qualified for use with reinforcing bars in accordance with Table 3.8, there is no limit on the embedment depth. 1.2.6 ACI 355.4 provides parameters for the design of adhesive anchors in accordance with the anchor design provisions of ACI 318-11 Appendix D. It also addresses the assessment and design of post-installed reinforcing bars proportioned according to the concepts of development and splicing of reinforcement as given in ACI 318-11 Chapter 12 and Chapter 21 and in accordance with Table 1.2. In all cases, the limits on concrete strength as given in ACI 318-11 Appendix D for adhesive anchor systems apply. New Table 1.2 Table 1.2 – Post-installed reinforcing bars Bar sizes #3 through #11 Types* ASTM A615, A706, A955 *Equivalent metric reinforcing bar types shall be permitted to be included. See Table 9.3 for requirements on relative rib area Rr 2 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Add to 2.1 Notation db = nominal diameter of post-installed reinforcing bar (e.g., #4/12) db,max = maximum nominal diameter of post-installed reinforcing bar sought for recognition ≤ #11/35 ℓb = embedded length of post-installed reinforcing bar, in. N ci = mean peak load as measured in tests with cast-in-place reinforcing bars in accordance with 9.4.3.2, … lb. N pi = mean peak load as measured in tests with post-installed reinforcing bars in accordance with 9.4.3.2, lb. ci = mean displacement at peak load as measured in tests with cast-in-place reinforcing bars in accordance with 9.4.3.2, in. pi = mean peak load as measured in tests in tests with post-installed reinforcing bars in accordance with 9.4.3.2, in. 3.4.1 When the assessment encompasses multiple anchor element material types such as carbon and stainless steel, the entire assessment shall be permitted to be performed with one anchor type; however, the other anchor element types shall be subject to additional tests in accordance with Table 3.4. Table 3.4 does not apply to the testing for recognition of deformed reinforcing bar in conjunction with the adhesive anchor system. For recognition of deformed reinforcing bars, see 9.3 and 9.4. 3 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 4 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 5 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 6 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 7 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 8 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 9 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Table 3.6: Table 3.6– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship confirmed in accordance with 10.4.9.1 Crack width Testing Test no. Test ref. Purpose w Test parameters Assessment No. of tests inches (mm) req Load & displ. fc hef d nmin Reference tests 1a Chpt 6 Reference tension in lowstrength concrete Tension, confined, single anchor away from edges NA NA 10.4.2 10.4.4 low min five per max batch 1b Chpt 6 Reference tension in highstrength concrete Tension, confined, single anchor away from edges NA NA NA high min five per batch Reliability tests 2a 7.20 Sensitivity to reduced installation effort Tension, unconfined, single anchor away from edgesj 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2b 7.5 Sensitivity to hole cleaning, dry substrate Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2c 7.6 Sensitivity to hole cleaning, installation in saturated concreteh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2d 7.7 Sensitivity to hole cleaning, installation in a water-filled holeh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2e 7.8 Sensitivity to hole cleaning, installation in submerged concreteh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fivea 2f 7.9 Sensitivity to mixing effort Tension, unconfined single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max fiveb 3 7.13 Sensitivity to crack width low-strength concrete Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 low min fivea 4 7.14 Sensitivity to crack width high strength concrete Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 high min fivea 7.15 Sensitivity to crack width cycling Sustained tension single anchor away from edges residual capacity, unconfined testk 0.0040.012 (0.1-0.3) 0.90 10.4.2 10.4.4 10.9 low min fivee 7.16 Sensitivity to freeze/thaw conditionsh,m Sustained tension residual capacity, confined testk 0.90 10.4.2 10.4.4 10.10 high min fiveb 5 6 10 of 49 NA ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.6– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship confirmed in accordance with 10.4.9.1 Crack width Testing Test no. Test ref. w Purpose Test parameters Sustained tension residual capacity, confined testk Assessment No. of tests req Load & displ. fc hef d nmin NA 0.90 10.4.2 10.4.4 10.11 low min fiveb inches (mm) 7 7.17 Sensitivity to sustained loadm 8 7.18 Sensitivity to installation directionh Tension, unconfined single anchor away from edgesk 0.012 (0.3) 0.90 10.4.2 10.4.4 10.12 low max fiven 9 7.19 Torque test Application of torque, confined, single anchor away from edgesf NA NA 10.8 high min fivee 10 7.20 Sensitivity to reduced installation effort Tension, single anchor with no edge distance influence 0.012 (0.3) NA 10.4.2 10.4.4 10.26 high min fiveb 11a 7.21 Slip force test Tension, confined, single anchor away from edgesi 0.012 (0.3) low min fiven Bond force test Tension, confined, single anchor away from edgesi 0.012 (0.3) low min fivee NA 11b 7.22 10.4.9.3 Service-condition tests 12a 8.4 Tension in low-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 low all fivee 12b 8.4 Tension in high-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 high all fivee 12c 8.4 Tension in low-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 low all fivee 12d 8.4 Tension in high-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 high all fivee 13a 8.5 Tension at elevated temperatures Tension, confined single anchor away from edgesk,l,m NA NA 10.4.2 10.4.4 10.13 low min fiveb 8.6 Tension at decreased installation temperatureh Tension, confined single anchor away from edgesk,l,m NA 10.4.2 10.4.4 10.14 low min fiveb 8.7 Curing time at standard temperature Tension, confined single anchor away from edgesk,l,m NA 10.4.2 10.4.4 10.15 low min fiveb 13b 13c 11 of 49 NA NA ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.6– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship confirmed in accordance with 10.4.9.1 Crack width Testing Test no. Test ref. w Assessment No. of tests Purpose Test parameters inches (mm) req Load & displ. fc hef d nmin 14a 8.8 Resistance to alkalinity Slice testsl,m NA NA 10.16 low NA tenb 14b 8.8 Resistance to sulfurh Slice testsl,m NA NA 10.16 low NA tenb 15 8.9 Edge distance in corner condition to develop full capacity Tension, unconfined single anchor in corner with proximate edgesg,k NA NA 10.17 low min max foure 16 8.10 Minimum spacing and edge distance to preclude splitting on loading High installation tension (torque or direct) - two anchors near edgeg NA NA 10.18 low min fivee 17 8.11 Shear capacity of steel element having a nonuniform cross sectionc Shear – single anchor away from edgesk NA NA 10.6 low min fivee Pulsating tension, single anchor away from edgesk 0.020 (0.5) NA 10.4.2 10.4.4 10.19 low min max fivee Alternating shear, single anchor away from edgesk 0.020 (0.5) NA 10.20 low min fivea NA NA 10.7 low Max tene 18 8.12 Seismic tension 19 8.13 Seismic shearh h Supplemental tests 20 9.2 Minimum member thicknessh Installation testsg Notes for 3.6: a. Test small, medium and large diameters. b. Test the 1/2 in. (M12) diameter or the smallest nominal diameter if it is larger than 1/2 in. (M12). c. Test is required only for anchors having a cross sectional area, within five anchor diameters of the shear failure plane, that is less than that of a threaded bolt having the same nominal diameter as the anchor. d. Where the manufacturer’s printed installation instructions specify multiple embedment depths for a single anchor diameter, test the anchor at the minimum or maximum embedment depth as noted, whereby hef ,max hef ,min 5.0 . See also 4.7.2. e. Test all diameters. f. This test confirms the value of Tinst to be used for the test program. As such, it should be conducted before performing other tests requiring application of torque. g. Minimum member thickness hmin shall be used for these tests. h. Optional test. i. Anchors untorqued. j. Install anchors with 50% of the recommended installation torque Tinst . k. See 4.5.4.1 for torque requirements. l. These tests shall be permitted to be performed with threaded steel rod substituted for the anchor element. In this case, reference tests must be performed with threaded steel rod as well. 12 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Notes for 3.6: m. n. If these tests have been previously been performed in accordance with Table 3.1 or Table 3.2 using the same adhesive as that employed for the torque-controlled adhesive anchor and the correct static load, they may be omitted here. For overhead and horizontal orientations, test the largest diameter for which recognition is sought. 13 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Table 3.7: Table 3.7– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship unconfirmed Crack width Testing Test no. Test ref. Purpose w Test parameters Assessment No. of tests inches (mm) req Load & displ. fc hef d nmin Reference tests 1a Chpt 6 Reference tension in lowstrength concrete Tension, confined, single anchor away from edges NA NA NA low min five per max batch 1b Chpt 6 Reference tension in highstrength concrete Tension, confined, single anchor away from edges NA NA NA high min five per batch Reliability tests 2a 7.20 Sensitivity to reduced installation effort Tension, unconfined, single anchor away from edgesj 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2b 7.5 Sensitivity to hole cleaning, dry substrate Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2c 7.6 Sensitivity to installation in Tension, unconfined, single anchor away from edgesk saturated concreteh 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2d 7.7 Sensitivity to installation in Tension, unconfined, single anchor away from edgesk a water-filled holeh 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2e 7.8 Sensitivity to hole cleaning, installation in submerged concreteh Tension, unconfined, single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tene 2f 7.9 Sensitivity to mixing effort Tension, unconfined single anchor away from edgesk 0.012 (0.3) 10.4.3 10.4.2 10.4.4 low max tenb 3 7.13 Sensitivity to crack width Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 low min tene 4 7.14 Sensitivity to crack width Tension, unconfined single anchor away from edgesk 0.020 (0.5) 0.80 10.4.2 10.4.4 high min tene 7.15 Sustained tension 0.004Sensitivity to crack width single anchor away from edges 0.012 cycling residual capacity, unconfined (0.1-0.3) testk 0.90 10.4.2 10.4.4 10.9 low min tene 7.16 Sensitivity to freeze/thaw conditionsh,m 0.90 10.4.2 10.4.4 10.10 high min fiveb 5 6 Sustained tension residual capacity, confined testk 14 of 49 NA ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.7– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship unconfirmed Crack width Testing Test no. Test ref. w Purpose Test parameters Sustained tension residual capacity, confined testk Assessment No. of tests req Load & displ. fc hef NA 0.90 10.4.2 10.4.4 10.11 low min fiveb inches (mm) d nmin 7 7.17 Sensitivity to sustained loadm 8 7.18 Sensitivity to installation direction Tension, unconfined single anchor away from edgesk 0.012 (0.3) 0.90 10.4.2 10.4.4 10.12 low max fiven 9 7.19 Torque test Application of torque, confined, single anchor away from edgesf NA NA 10.8 high min fivee 7.20 Sensitivity to reduced installation effort Tension, single anchor with no edge distance influence 0.012 (0.3) NA 10.4.2 10.4.4 10.26 high min fiveb 10 Service-condition tests 10a 8.4 Tension in low-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 low all fivee 10b 8.4 Tension in high-strength concrete Tension, unconfined single anchor away from edgesk NA NA 10.4.2 10.4.4 high all fivee 10c 8.4 Tension in low-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 low all fivee 10d 8.4 Tension in high-strength, cracked concrete Tension, unconfined single anchor away from edgesk 0.012 (0.3) NA 10.4.2 10.4.4 high all fivee 11a 8.5 Tension at elevated temperatures Tension, confined single anchor away from edgesk,l,m NA NA 10.4.2 10.4.4 10.13 low min fiveb 11b 8.6 Tension at decreased installation temperature Tension, confined single anchor away from edgesk,l,m NA NA 10.14 low min fiveb 11c 8.7 Curing time at standard temperature Tension, confined single anchor away from edgesk,l,m NA NA 10.4.2 10.4.4 10.15 low min fiveb 12a 8.8 Resistance to alkalinity Slice testsl,m NA NA 10.16 low NA tenb 12b 8.8 Resistance to sulfurh Slice testsl,m NA NA 10.16 low NA tenb 13 8.9 Edge distance in corner condition to develop full capacity Tension, unconfined single anchor in corner with proximate edgesg,k NA NA 10.17 low min max foure 15 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.7– Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete: Bond/slip force relationship unconfirmed Crack width Testing Test no. Test ref. w Purpose Test parameters Assessment No. of tests inches (mm) req Load & displ. fc hef d nmin 14 8.10 Minimum spacing and edge distance to preclude splitting on loading High installation tension (torque or direct) - two anchors near edgeg NA NA 10.18 low min fivee 15 8.11 Shear capacity of steel element having a nonuniform cross sectionc Shear – single anchor away from edgesk NA NA 10.6 low min fivee 16 8.12 Seismic tensionh Pulsating tension, single anchor away from edgesk 0.020 (0.5) NA 10.4.2 10.4.4 10.19 low min max fivee 17 8.13 Seismic shearh Alternating shear, single anchor away from edgesk 0.020 (0.5) NA 10.20 low min fivea NA NA 10.7 low max tene Supplemental tests 18 9.1 Minimum member thicknessh Installation testsg Notes for Table 3.7: a. Test small, medium and large diameters. b. Test the 1/2 in. (M12) diameter or the smallest nominal diameter if it is larger than 1/2 in. (M12). c. Test is required only for anchors having a cross sectional area, within five anchor diameters of the shear failure plane, that is less than that of a threaded bolt having the same nominal diameter as the anchor. d. Where the manufacturer’s printed installation instructions specify multiple embedment depths for a single anchor diameter, test the anchor at the minimum or maximum embedment depth as noted, whereby hef ,max e. f. hef ,min 5.0 . See also 4.7.2. Test all diameters. This test confirms the value of Tinst to be used for the test program. As such, it should be conducted before performing other tests requiring application of torque. g. Minimum member thickness hmin shall be used for these tests. h. Optional test. i. (not used) j. Install anchors with 50% of the recommended installation torque Tinst . k. See 4.5.4.1 for torque requirements. l. These tests shall be permitted to be performed with threaded steel rod substituted for the anchor element. In this case, reference tests must be performed with threaded steel rod as well. m. If these tests have been previously been performed in accordance with Table 3.1 or Table 3.2 using the same adhesive as that employed for the torque-controlled adhesive anchor and the correct static load, they may be omitted here. n. For overhead and horizontal orientations, test the largest diameter for which recognition is sought. 16 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Table 3.8: Table 3.8– Test program for evaluating deformed reinforcing bars for use in post-installed reinforcing bar connections Testing Test no. Test ref. Purpose Bar size Test parametersa No. of tests Assessment US/Mb,c αreq Load & displ. fc ℓb nmin Service condition tests 1a 9.4.3.1 Bond resistance Tension, confined, single reinforcing bar #4/12 ≥ 1.0 10.25.2 10.25.3 low 7db five 1b 9.4.3.1 Bond resistance Tension, confined, single reinforcing bar #8/25 ≥ 1.0 10.25.2 10.25.3 low 7db five 1c 9.4.3.1 Bond resistance Tension, confined, single reinforcing bar db,max ≥ 1.0 10.25.2 10.25.3 low 7db five 1d 9.4.3.1 Bond resistanceg Tension, confined, single reinforcing bar db,max ≥ 1.0 10.25.2 high 10.25.3 7db five 2 9.4.3.2 Bond/splitting behavior Tension, confined, reinforcing bars in corner condition #8/25 ≥ 1.0 10.25.6 low 35db sixi Reliability tests 3 9.4.4.1 Sensitivity to hole cleaning, dry substrated,e Tension, confined, single reinforcing bar db,max ≥ 0.8 10.25.7 low 7db five 4 9.4.4.2 Sensitivity to installation in saturated concreted,e Tension, confined, single reinforcing bar db,max ≥ 0.8 10.25.7 low 7db five 5 9.4.4.3 Sensitivity to freeze/thaw conditionsd Tension, confined, single reinforcing bar #4/12 ≥ 0.9 10.25.7 high 7db five 6 9.4.4.4 Sensitivity to sustained load at elevated Td Tension, confined, single reinforcing bar #4/12 ≥ 0.9 10.25.7 low 7db five 7 9.4.4.5 Decreased installation temperatured Tension, confined, single reinforcing bar #4/12 ≥ 0.9 10.25.7 low 7db five 8 9.4.4.6 Sensitivity to installation directiond Tension, confined, single reinforcing bar db,max ≥ 0.9 10.25.7 low 7db five Installation procedure verification 9 9.4.5.1 Installation at deep embedment Bar installation in injected hole, horizontal db,max - 10.25.8 - 60db three 10 9.4.5.2 Injection verification Injection in clear tube db,max - 10.25.8 - 60db three Durabiltiy 11a 9.4.6.1.1 Resistance to alkalinityd Slice test #4/12 - 10.25.10 low - ten 11b 9.4.6.1.2 Resistance to sulfurd Slice test #4/12 - 10.25.10 low - ten 12 Corrosion resistance Current and potential test #4/12 - 10.25.9 7db three 9.4.7 17 of 49 low ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 3.8– Test program for evaluating deformed reinforcing bars for use in post-installed reinforcing bar connections Testing Test no. Test ref. Purpose Bar size Test parametersa No. of tests Assessment US/Mb,c αreq db,max - Load & displ. fc ℓb nmin 7db five Special conditions 13 9.4.8 Seismic qualification for reinforcing bar connectionsf,h Cyclic tension, confined, single reinforcing bar 10.25.11 low Notes for Table 3.8: a. All tests performed in test specimens in accordance with Fig. 4.5 and having minimum length/thickness of ℓb + 2 in. (ℓb + 50 mm). b. Sizes are U.S. customary and European metric. db,max is maximum size sought for recognition. c. d. e. Perform tests with deformed reinforcing bars conforming to the mechanical requirements of 9.4.3.2.1. Tests are not required if corresponding test has been performed in accordance with Table 3.1, 3.2 or 3.3. Tests shall be required if hole cleaning equipment and technique varies from that used for tests in accordance with Table 3.1, 3.2 or 3.3. Where the adhesive anchor system has not otherwise been qualified for cracked and uncracked concrete, also perform tests in accordance with Table 3.2, Test Nos. 3 and 4 using #4 (12 mm) reinforcing bars with 7db embedment. Optional test. If this test is not performed, the evaluation report shall note that the value of f’c to be used in the determination of development and splice lengths in accordance with ACI 318 shall not exceed 4000 psi (27.5 MPa). Optional test. Test bars in three test specimens for a total of six tests with cast-in bars and six tests with post-installed bars. f. g. h. i. 18 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 4.1 Testing by ITEA and manufacturer The required minimum sample size of reference, reliability and service-condition test numbers given in Tables 3.1, through 3.3 of this standard shall be performed by the ITEA (Chapter 12) in their facility. Additional results of tests performed by the manufacturer shall be permitted to be considered only if the results are statistically equivalent to those of the ITEA. In the assessment, the number of tests conducted by the manufacturer shall not exceed the number of tests performed by the ITEA. Add 4.5.4 4.5.4 Where specified in this criteria, torque-controlled adhesive anchors shall be torqued in accordance with 4.5.4.1. 4.5.4.1 Apply the installation torque Tinst specified in the MPII using a calibrated torque wrench having a measuring error within ±5% of the specified torque. A minimum of ten minutes after the initial application of Tinst, loosen the nut or anchor bolt and req-apply torque to a level of 0.5Tinst. New Fig. 4.6: Fig. 4.6 – Test specimen to confirm bond and splitting behavior at deep embedment 19 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Fig. 4.7: LVDTs Install reinforcing bar with end of hole temporarily plugged Prestress rods to strong floor Support beams Test specimen Supports Strong floor Fig. 4.7 – Example of confined tension test setup for cyclic testing of reinforcing bar Add 7.20 7.20 Sensitivity to reduced installation effort 7.20.1 Purpose – These reliability tests are performed to determine the sensitivity of the anchor to adverse installation conditions. Perform these tests under tension loading. 7.20.2 General test conditions – In cracked concrete, use a minimum crack-opening width of 0.012 in. (0.3 mm), except as noted. Perform tests on anchors installed in high-strength concrete with setting torque T = 0.5Tinst and a drill bit of diameter dm. Add 7.21 and 7.22 7.21 Slip force tests 7.21.1 Slip force tests shall be conducted on torque-controlled adhesive anchors in cracked concrete to estimate the tension force corresponding to loss of adhesion between the anchor element and the adhesive. A significant and sudden change in slope of the load-displacement curve or a sudden increase in the expansion force (as measured on pre-split test blocks) may be assumed to indicate loss of adhesion. An acceptable method for conducting the slip force tests is given in 7.20.2. 20 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 7.21.2 Install the anchor in accordance with the manufacturer’s printed installation instructions in a hairline crack; however, do not apply the recommended installation torque. Open the crack by and perform a confined tension test to failure with continuous measurement of load and displacement at the unloaded end of the anchor element (see Fig. 7.5). The displacement of the anchor element relative to the concrete as measured at the unloaded end of the anchor element shall be permitted to be used to estimate the force corresponding to loss of adhesion (slip force). Other methods shall also be permitted. 7.22 Bond force tests 7.22.1 Bond force tests shall be conducted in cracked concrete with the adhesive used for torque-controlled adhesive anchors to estimate the tension force corresponding to loss of adhesion between the adhesive and the concrete under the most adverse conditions anticipated by these criteria. For these tests, Unified National Coarse (UNC) threaded rod of an equivalent nominal diameter shall be substituted for the anchor element specified by the manufacturer and no installation torque shall be applied. The adhesive shall otherwise be installed in accordance with the manufacturer’s printed installation instructions; however, the hole cleaning and condition shall correspond to the installation safety test included in the test program (see 7.5, 7.6, 7.7, 7.8) that represents the most adverse condition for the adhesive. New Figure 7.5 LVDT Fig. 7.5 – Schematic of slip force test setup 8.4.2 Conduct of tests – Perform confined service-condition tests in accordance with 4.7 in both low- and highstrength concrete. Perform the evaluation for τk,cr in accordance with 10.4.5.3.3. All tests shall be conducted with anchors installed in accordance with the MPII. 8.4.2.1 It shall be permitted to perform the service-condition tests described in Table 3.1, Tests 7a and 7b; Table 3.2, Tests 11a through 11d; and Table 3.3, Tests 8a and 8b as unconfined tests. All tests shall be conducted with anchors installed in accordance with the MPII. 21 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 8.5.2.3 Qualify anchors for one or both of the temperature categories given in Table 8.1. The minimum long-term temperature for which anchors shall be qualified is 110°F. The minimum short-term temperature for which anchors shall be qualified is 176°F. Install and test a minimum of five anchors at each temperature data point. For Temperature Category A, perform tests at standard temperature and at the short- and long-term temperatures. For Temperature Category B, perform tests on anchors at standard temperature, at the long-term and short-term test temperatures and a minimum of two intermediate temperatures between the long-term and short-term temperatures with a maximum increment of 35°F. If the difference between the long- and short-term test temperatures is less than 35°F, then testing at intermediate temperatures is not required. R8.6 These tests establish the suitability of the adhesive anchor system for installation in concrete at lower-thanstandard temperatures. All adhesive anchor systems qualified for installation in concrete temperatures below 50°F are required to be installed and tested at the target concrete temperature. When the target temperature for the system to be qualified falls below 40°F, additional tests are required to assess the effect of rising concrete temperatures on the anchor response. The rate of temperature rise is intended to be consistent with sun exposure. A further distinction in testing of adhesive anchor systems for low temperature installation is made for systems that are intended to be installed in concrete which can vary within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more. Such a high rate of concrete temperature change may occur with relatively thin concrete members directly exposed to solar warming (e.g., façade panels). Adhesive anchors installed in such members at the time when the concrete is at its lowest temperature are assumed to be subject to a subsequent accelerated temperature rise of 5K/hr. The supplemental tests in 8.6.2.3 address this issue. Follow special procedures where the MPII includes them for low-temperature installation conditions. Where preheating of adhesive cartridges to reduce viscosity and facilitate adhesive flow is specified in the MPII, observations should be made to determine whether this results in retarded cure, lowering of the glass-transition temperature, and impaired resistance to creep. 8.6.1 Purpose – These service-condition tests are used to assess the sensitivity of the adhesive anchor system to installation in concrete having a temperature at the time of installation less than 50°F (10°C). 8.6.2 General test conditions – Tests are confined tension tests performed in uncracked concrete. 8.6.2.1 Test all adhesive anchor systems to be installed in concrete having a temperature less than 50°F (10°C) in accordance with either 8.6.2.2 or 8.6.2.3. Tests according to 8.6.2.3 shall be performed for all systems to be used in applications where concrete temperatures can vary within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more. 8.6.2.2 When anchors are recommended for installation in concrete temperatures below 50°F (10°C), perform the following test: (a) Install and test a minimum of (5) anchors. Install anchors per the MPII. Prior to installation, condition the anchor rod and test member to the target temperature (i.e., the lowest installation temperature recommended by the manufacturer) and maintain that temperature for a minimum of 24 hours. 22 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) (b) Install the anchors in concrete test members and allow them to cure at the stabilized temperature for the cure time according to the manufacturer’s printed installation instructions. (c) Immediately thereafter, remove the test members from the cooling chamber and tension test the anchors in order to assure the test members remain at the conditioned temperature. A thermocouple inserted into the test member may be used to confirm the temperature at the time of testing. 8.6.2.2.1 When anchors are recommended for installation in concrete temperatures below 40°F (5°C), in addition to the tests described in 8.6.2.2, perform the following test: a) Install and test a minimum of (5) anchors. Install anchors per the MPII. Prior to installation, condition the anchor rod and test member to the target temperature (i.e., the lowest installation temperature recommended by the manufacturer) and maintain that temperature for a minimum of 24 hours. (b) Install the anchors in accordance with the MPII and allow them to cure at the stabilized target temperature for the cure time according to the MPII. (c) Apply a constant tension load as given by Eq. 8.3. Raise the temperature of the test chamber at a constant rate to standard temperature over a period of 72 to 96 hours while monitoring the displacement response for each anchor. A thermocouple inserted into the test member may be used to confirm the temperature of the test members during the test. Once the test member attains standard temperature and the displacements stabilize, conduct a confined tension test to failure with continuous measurement of load and displacement. If the displacements do not stabilize within 150 hours from the start of temperature rise, the test shall be discontinued. Add 8.6.2.3 8.6.2.3 Where anchors are recommended for installation in concrete that is subject to temperature variations within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more,.perform the following test: (a) Perform sustained load tests at standard temperature in accordance with 7.17. (b) Concrete test members shall have maximum dimensions 30 in. by 18 in. by 12 in. (760 mm by 460 mm by 300 mm). Alternatively, a 12-in. (300 mm) high cylinder with maximum diameter 13 in. (330 mm) may be used. (c) Install and test a minimum of (5) anchors. Install anchors per the MPII. Prior to installation, condition the anchor rod and test member to the target temperature (i.e., the lowest installation temperature recommended by the manufacturer) and maintain that temperature for a minimum of 24 hours. (d) Install the anchors in the concrete test members of the target temperature and allow them to cure at the stabilized temperature for the cure time according to the manufacturer’s printed installation instructions. (e) Immediately after the curing period has elapsed, remove the test members from the cooling chamber and apply a tension preload not exceeding 5% of Nsust,lt as given by Eq. (7-3) or 300 lbs to the anchor prior to zeroing displacement readings. Then increase the load on the anchor to a constant tension load Nsust,lt 23 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) as given by Eq. 8.3, raise the temperature of the test chamber at a constant rate of 5K/hr to standard temperature and maintain Nsust,lt over a minimum duration of 42 days while monitoring the displacement response for each anchor according to 7.17.3.3. A thermocouple inserted into the test member shall be used to confirm the temperature at the time of testing. (f) Immediately following the sustained load portion of the test, conduct a confined tension test to failure at standard temperature with continuous measurement of load and displacement. 8.8.3 Punch tests – Specimens shall be tested within 4 hours following removal from storage (exposure) whereby the specimens shall not be permitted to dry out prior to testing. This condition shall be considered to be fulfilled if the specimens are maintained at standard temperature. Alternately, within 15 minutes of removal from storage (exposure), double wrap the individual specimens in plastic food wrap and place them in sealable plastic bags or impermeable containers until testing. Test the specimens within 4 hours following removal from plastic food wrap whereby the specimens shall not be permitted to dry out prior to testing. This condition shall be considered to be fulfilled if the specimens are maintained at standard temperature. The time during which the specimens may be contained in the sealed condition shall be minimized and shall not exceed 14 days. The thickness of the slices shall be measured and the slices shall be tested in a test apparatus that permits the anchor element of the slice to be punched through the slice while restraining the surrounding concrete (see Fig. 8.1). The loading punch shall act centrally on the metal element. The peak load for each test shall be recorded. Discard results from slices that split curing the punch test. Evaluate the bond stress τdur,i for each punch test using Eq. (8-1). 8.12.2 General test conditions – Test each anchor diameter at the embedment at embedments as specified in Table 3.2, Table 3.6 and Table 3.7. Install the anchor in a closed crack in accordance with 4.8. If no torque is specified by the MPII, finger-tighten the anchor prior to testing. Open the crack by ∆w = 0.020 in. where ∆w is additive to the width of the closed hairline crack after anchor installation. Subject the anchors to the sinusoidal tension loads specified in Table 8.2 and Fig. 8.3 with a cycling frequency between 0.1 and 2 Hz, whereby Neq is given by Eq. (8-2), Nm is given by Eq. (8-3), and Ni is given by Eq. (8-4). The minimum load for each load level shall not be greater that 5% Neq or 100 lbs. If the mean tension capacity from reference service condition tests is determined from unconfined tests, conduct load cycling as an unconfined test. If the mean tension capacity from reference service condition tests is determined from confined tests, conduct load cycling as a confined test. f N eq 0.5 N o ,i c ,test f c ,test ,2 n lb (8-2) where N o ,i = mean tension capacity from reference service condition tests in low-strength cracked concrete as follows: Table 4.2, Test 11c, Table 4.3, Test No. 11c or Table 4.4, Test No. 11c if load cycling is performed as an unconfined test or mean tension capacity from confined reference 24 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) service condition tests in low-strength cracked concrete as follows: Table 4.2, Test No. 1b, Table 4.3, Test No. 1b or Table 4.4, Test No. 1b if load cycling is performed as a confined test, lb (N). f c ,test = compressive strength of concrete used at time of testing, psi; f c ,test ,2 = compressive strength of concrete corresponding to the tests used to establish N o ,i , psi; and n normalization exponent determined in accordance with 10.2. = 8.12.2.1 Record the crack width, anchor displacement, and applied tension load in accordance with 4.8. Following completion of the simulated seismic-tension cycles, open the crack to a width not less than the crack opening width as measured at the end of the cyclic test and load the anchor in tension to failure. Record the maximum tension load, that is, residual tension capacity; the corresponding displacement; and plot the loaddisplacement response. If the mean tension capacity from reference service condition tests is determined from unconfined tests, conduct the tension test to failure as an unconfined test. If the mean tension capacity from reference service condition tests is determined from confined tests, conduct the tension test to failure as a confined test. 9.1.7 Install anchors in accordance with the MPII. Perform a minimum of five confined tension tests to failure on anchors in concrete produced in accordance with Mixture Design A and a minimum of five confined tension tests to failure in concrete produced in accordance with Mixture Design B. Perform tests in accordance with 4.7 within the age interval of 28 to 56 days. Add 9.3 9.3—Supplemental tests for recognition of deformed reinforcing bars as anchor elements 9.3.1 Perform tests on all diameters of deformed reinforcing bar anchor elements sought for recognition in accordance with Table 3.1, Table 3.2, or Table 3.3. Exception: If tests have been performed on a minimum of five diameters of threaded rod anchor elements in accordance with Table 3.1, Table 3.2, or Table 3.3, it shall be permitted to obtain recognition for the use of deformed reinforcing bar anchor elements corresponding to the tested range of threaded rod anchor element diameters as follows: 9.3.1.1 Perform tests with deformed reinforcing bars in accordance with Table 9.2. The range of reinforcing bar anchor element diameters tested shall correspond to the tested range of threaded rod anchor element diameters. 9.3.1.2 Demonstrate for all tested diameters that test results from tests according to 9.3.1.1 are statistically equivalent to or exceed the tests with threaded rod anchor elements of approximately equivalent diameters. 9.3.1.3 If it cannot be shown that the test tests according to 9.3.1.1 are statiscally equivalent to or exceed the tests with threaded rod anchor elements for all approximately equivalent diameters, adjust the characteristic 25 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) tension bond stresses in uncracked and cracked concrete with the minimum ratio of the mean bond stress for the tested deformed reinforcing bar diameters to the mean bond stress for threaded rod diameters of approximately equivalent diameter. Table 9.2 – Minimum required tests for supplementary recognition of reinforcing bars as anchor elements Table 3.1 Table 3.2 Table 3.3 Test No. Diameters Test No. Diameters Test No. Diameters 1a all 1a all 1a all 7a all 1b all 3 all 1d all 8a all 4 sm., med., lg. 5 sm., med., lg. † sm., med., lg. † 11c sm., med., lg. 17* all * all 11a 18 † Not required if tests with threaded rod are conducted as confined tests. * Where recognition for seismic is to be included. 26 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Add 9.4 9.4—Supplemental tests for recognition of deformed reinforcing bars for use in post-installed reinforcing bar connections 9.4.1 Perform tests in accordance with Table 3.8. 9.4.2 Recogntion shall be limited to the hole drilling and cleaning methods included in the MPII. Tests in accordance with Table 3.8 shall be repeated for each drilling/hole cleaning method included in the MPII. 9.4.3 Service condition tests 9.4.3.1 Bond performance tests – Perform tests as confined tension tests in test specimens in accordance with Fig. 4.5. Tension load and bar displacement relative to a fixed point outside of the concrete of the test specimen shall be continuously recorded. 9.4.3.2 Tests for bond and splitting behavior at deep embedment – Perform tests as tension tests to failure with test specimens as shown in Fig. 4.6. 9.4.3.2.1 Reinforcing bars shall be fabricated in accordance with recognized standards and shall fulfill the requirements of Table 9.3: Table 9.3 – Requirements for reinforcing bars used in bond tests Tensile strength, min. Yield strength, min. Relative rib area, Rr* psi MPa psi MPa min. max. 95000 650 73000 500 0.05 0.10 * R 0.75 hr r sr where hr =average height of deformations and sr =average spacing of deformations Reinforcing bars conforming to the requirements of ASTM A706 Grade 80 shall be assumed to fulfill 9.4.3.2.1. 9.4.3.2.2 Cast test specimens vertically so the concrete is well consolidated around the reinforcing. 9.4.3.2.3 Perform tests as confined tests. The bearing plate shall be at least 1-inch (25 mm) thick and shall be so constructed to cover the entire surface of the test specimen with 4 holes with diameter 1.5 times the bar diameter. The friction reducing surface shall consist of two layers of friction-reducing material (PTFE, other). Lubricate the interstitial surfaces of the PTFE layers with Teflon spray. Measure load and displacement continuously. The tests shall be performed as displacement-controlled tests. The rate of displacement shall be established so that the test duration to peak load is not less than five minutes and not more than 15 minutes. 9.4.4 Reliability tests 9.4.4.1 Dry concrete - Perform tests in accordance with 7.5. 27 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 9.4.4.2 Saturated concrete – Perform tests in accordance with 7.6. 9.4.4.3 Freezing and thawing – Perform tests in accordance with 7.16. 9.4.4.4 Sustained load at elevated temperature – Perform tests in accordance with 7.17 whereby the load Nsust,lt shall be determined in accordance with Eq. (7-3a). N sust ,lt min,req b db (7-3a) where min,req =830 psi (5.7 MPa) 9.4.4.5 Tension tests with decreased installation temperature – Perform tests in accordance with 8.6. 9.4.4.6 Sensitivity to installation direction – Perform tests in accordance with 7.18. 9.4.5 Tests to verify installation procedure 9.4.5.1 Installation at maximum recognized embedment – Perform tests with minimum concrete cover as indicated in the MPII. Repeat tests for each installation system included in the MPII for the tested bar diameter. Perform hole drilling, adhesive injection, and bar installation in the horizontal postion with the concrete test member, reinforcing bar, and adhesive conditioned to the maximum installation temperature indicated in the MPII. 9.4.5.2 Injection verification – Perform tests with each installation system included in the MPII for the tested bar diameter in clear rigid tubing that is resistant to the heat generated by the adhesive, does not react with the adhesive, and that has an inner diameter approximately equal to the hole diameter specified in the MPII. Perform tests in the horizontal position with the tube hidden from the view of the personnel performing the injection. Inject adhesive in accordance with the MPII and install the deformed reinforcing bar to the required embedment. 9.4.6 Durability tests 9.4.6.1 Perform slice tests in accordance with 8.8. 9.4.6.1.1 Tests for exposure to alkaline water – Perform tests in accordance with 8.8.2.2.1. 9.4.6.1.2 Kesternich Test – Peform tests in accordance with 8.8.2.2.2. 9.4.7Corrosion tests 9.4.7.1 Perform tests in 6 in. (150 mm) concrete cubes or in a rectangular section of any length with cross section 6 in. x 6 in. (150 mm x 150 mm). The concrete shall conform to the requirements of 4.3 with the following exceptions: 1. The water-cement ratio used for the mix design shall be equal to or greater than 0.6. 2. The mix design shall be supplemented with a source of chloride ions to result in water-soluble chloride ion (CI-) content in concrete by weight of cement of 0.30 percent. Water-soluble chloride ion content shall be determined by ASTM C1218 on the concrete at age between 28 and 42 days. 28 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) The concrete shall have a minimum age of 21 days and shall be free of surface carbonization at the commencement of the test. Prior to installation, ensure that reinforcing bars are free of mill scale or other loose contaminants or coatings and clean with ethanol. Install bars in accordance with the MPII for dry concrete at an edge distance of 3 in. (75 mm) at an embedment depth of 2-3/4 inches (70 mm) and with the end of the bar in contact with the end of the drilled hole. Where multiple anchors are installed in a rectangular section, the minimum spacing between bars shall be 2 in. (50 mm). Following installation of the anchors, coat the surface of the concrete around each installed reinforcing bar with an epoxy sealer. The coating shall extend for a distance of 3/4 inch (2 cm) from the perimeter of the bar. 9.4.7.2 The test apparatus is shown in Fig. 9.1 and consists of a non-reactive, non-metallic container in which the concrete test specimen is immersed in a water solution to a depth of 3-1/2 inches (90 mm) with a 3/8 inch (10 mm) clear distance maintained between the bottom of the test specimen and the floor of the container by means of non-reactive spacer blocks. L-shaped cathodes constructed from austenitic stainless steel (316) plate shall be so dimensioned and positioned on the floor of the container to result in a surface exposure to the water solution of not less than 15.5 in2 (100 cm2), not including that portion of the electrode that rests on the bottom of the container. The cathodes shall be equipped with a 100 Ohm resistor (accuracy of ± 1%), and shall have been degreased with ethanol, exposed to a 5% nitric acid solution for 10 minutes, rinsed with distilled water and placed in distilled water distilled water conditioned with dissolved sodium sulfate and sodium bicarbonate each in the amount of 200 mg per liter for a period of at least 14 days immediately prior to the conduct of the test. 9.4.7.3 After the adhesive cure time has elapsed, install the test specimen and the cathodes in the container, fill the container with distilled water conditioned with dissolved sodium sulfate and sodium bicarbonate each in the amount of 200 mg per liter, and connect the reinforcing bars to the cathodes. 9.4.7.3 Measure the current between the reinforcing bars and the attached cathodes by measuring the potential drop over the resistor using a micro voltmeter with a resolution of 100 nV and input resistance of at least 10 MOhm. 9.4.7.4 Measure the corrosion potential of each reinforcing bar against a reference electrode in the container with a voltmeter having a minimum input resistance of 10 MOhm and a resolution of 0.1 mV. 9.4.7.5 Perform measurement of current flow and potential at maximum 1 hour intervals for the duration of the test. 9.4.7.6 Use reference electrodes equipped with porous stoppers that have been stored, maintained, and calibrated in accordance with manufacturer instructions. Alternatively, if calibration information for the reference electrode is unavailable, it is permissible to check the potential of the reference electrode weekly with a saturated Cu/CuSO4 electrode (CSE). 9.4.7.7 It shall be permitted to use an electrolyte bridge to avoid contamination of the electrolyte solution with copper ions or chlorides. 9.4.7.8 Plot the current flow and potential over time. 9.4.7.9 The duration of the tests shall be at least 3 months. 29 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Fig. 9.1 – Corrosion test apparatus 9.4.8Seismic resistance 9.4.8.1 Perform all tests in test specimens similar to that shown in Fig. 4.7. The bar shall be prevented from contacting the end of the drilled hole during the test by extending the drilled hole beyond the required embedment and inserting a compressible material at the bottom of the hole prior to injection and bar insertion. Tests are conducted as confined tests with a friction reducing material (PTFE, other) placed between the confining plate and the concrete surface. 9.4.8.2 Perform cyclic tension tests (push-pull) using displacement control in accordance with Fig. 9.2. The value of su shall be taken as the mean displacement at peak load from tension tests in accordance with Table 3.9, Test No. 1a. 9.4.8.3 Tension load and bar displacement relative to a fixed point outside of the concrete of the test specimen shall be continuously recorded and plotted in a manner similar to that shown in Fig. 9.2. 9.4.8.4 Perform ten loading cycles as shown in Fig. 9.2. Thereafter, perform a static tension test to failure. 30 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) New Fig. 9.2: Fig. 9.2 – Cyclic loading protocol for seismic qualification of post-installed reinforcing bar connections 10.3.2 It shall be permitted to establish bond stresses over several diameters using a trend line (regression analysis). The trend line shall satisfy the following requirements: a. The coefficient of variation associated with the trend line shall be in accordance with 10.4.2 for adhesive anchors and 10.4.9.4 for torque-controlled adhesive anchors. b. The value of the correlation coefficient (r) associated with the trend line shall be equal to or greater than the value given in Table 10.3.1 for a given data population (n). It shall be permitted to calculate r as the square root of the coefficient of determination, R2. For values of n between the tabular values, the value of r shall be taken from Table 10.4.1 as the next higher value. c. The value of the slope of the trend line shall not change sign. d. A minimum of four evenly distributed anchor diameters shall be tested to develop the trend line. e. Values for diameters outside of the tested diameter range shall not be extrapolated from the trend line. 31 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 10.3.1 – Minimum values of correlation coefficient (r) for trend lines* n rmin n rmin n rmin n rmin 4 0.999 14 0.78 24 0.629 50 0.451 5 0.991 15 0.76 25 0.618 60 0.414 6 0.974 16 0.742 26 0.607 70 0.385 7 0.951 17 0.725 27 0.597 80 0.361 8 0.925 18 0.708 28 0.588 90 0.341 9 0.898 19 0.693 29 0.579 100 0.324 10 0.872 20 0.679 30 0.57 200 0.231 11 0.847 21 0.665 35 0.532 300 0.189 12 0.823 22 0.652 40 0.501 400 0.164 13 0.801 23 0.64 45 0.474 500 0.147 1000 0.104 * Critical values of Pearson’s correlation coefficient for one-tailed level of significance of 0.0005, two-tailed 0.001. 32 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 10.4.3.3 Alternatively, it shall be permitted to perform the comparison of reliability and reference test results using trend lines developed from regression analysis of the calculated bond stress as a function of diameter in accordance with Section 10.3.2 for the reliability and reference test results. 10.4.5.3.3 If the value τk,cr is derived from service condition tests in cracked concrete performed as confined tests, the value τk,cr shall not exceed αsetup • τk,nom,cr , where τk,nom,cr is evaluated from service-condition tests in cracked concrete performed as unconfined tests and evaluated in accordance with 10.4.5.2. 10.4.7.1 Where a reduced sustained load is required to meet the displacement requirements in the crack width cycling, freezing and thawing tests, or in tension tests at decreased installation temperature in accordance with 8.6.3, the reduction factor shall be evaluated in accordance with Eq. (10.17). N red 1 .0 N req min (10.17) where N red = reduced sustained load in a reliability test series test series or in tension tests at decreased installation temperature in accordance with 8.6.3 as required to satisfy displacement criteria, lb; and N req = required sustained load for a reliability test series – N w for tests in accordance with Eq. (7-1), N sust , ft for tests in accordance with Eq. (7-2), and for tension tests at decreased installation temperature in accordance with 8.6.3, lb. Add 10.4.9 10.4.9 Assessment of characteristic tension capacity associated with concrete breakout and pullout for torque-controlled adhesive anchors 10.4.9.1 Verification of test requirement – The testing and assessment of torque-controlled adhesive anchors shall be conducted in accordance with Table 3.7. Exception: If tests to determine the slip force and bond force have been conducted in accordance with Table 3.6, Test Nos. 10a and 10b, respectively, and it can be shown that either Eq. (10-18a) or Eq. (10-18b) is fulfilled, then testing and assessment of torque-controlled adhesive anchors shall be permitted to be conducted in accordance with Table 3.6. 10.4.9.2 Slip force and bond force test assessment 10.4.9.2.1 In the slip force and bond force tests, the load at which loss of adhesion between the adhesive and the concrete occurs shall be determined in accordance with 10.4.4. 10.4.9.2.2 The results of the bond force tests shall be normalized to fc = 2,500 psi (17.2 MPa) in accordance with 10.2. The coefficient of variation of the slip force tests shall not exceed 15% and the coefficient of variation of the bond force tests shall not exceed 10%. If these conditions are not fulfilled, a larger ratio of bond 33 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) force to slip force shall be required in Eq. (10-18a) or Eq. (10-18b) to ensure that the slip force exceeds the bond 3 force with a probability p 10 . N bond , N slip , 3.0 (10-18a) where: N bond , = the mean force corresponding to loss of adhesion between the adhesive and the concrete (mean bond force) for anchor diameter , lb [N]; and N slip , = the mean force corresponding to loss of adhesion between the anchor element and the adhesive (mean slip force) for anchor diameter , lb [N]. N k ,bond , N 95%,slip , 1.3 (10-18b) where: N k ,bond , = the characteristic force (5% fractile, 90% confidence) corresponding to loss of adhesion between the adhesive and the concrete (characteristic bond force) for anchor diameter , lb [N]; and N95%,slip , = the 95% fractile at 90% confidence of the force corresponding to loss of adhesion between the anchor element and the adhesive (characteristic slip force) for anchor diameter , lb [N]. 10.4.9.3 Torque-controlled adhesive anchors shall not exhibit pull-out characterized by failure at the adhesive/concrete boundary. Pull-out failure whereby the failure occurs at the adhesive/anchor element boundary is permissible. 10.4.9.4 Requirements on coefficient of variation 10.4.9.4.1 In each reliability test series, the coefficient of variation of the ultimate loads shall not exceed 20%. For all other test series, the coefficient of variation of the ultimate loads shall not exceed 15%. 10.4.9.5 Comparison with reference tests 10.4.9.5.1 For all reliability tests listed in Table 3.6 or Table 3.7 with the exception of torque tests, slip 34 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) force tests and bond force tests, calculate the value using Eq. (10-18c). N r ,i N k ,r ,i ; 1.0 N o ,i N k ,o ,i min (10-18c) where: N r ,i = mean failure load from reliability test series i, lb (N); N o ,i = mean failure load from the corresponding reference test series, lb (N); N k ,r ,i = characteristic failure load from reliability test series i calculated in accordance with 10.4, lb (N); and N k ,o ,i = characteristic failure load from the corresponding reference test series calculated in accordance with 10.4, lb (N). 10.4.9.5.2 The evaluation of N k ,r ,i in Eq. (10-18c) is valid for cases where a comparable number of test N k ,o ,i results are used for both series (reliability and reference). Comparison of the characteristic values may be omitted if either of the following conditions is met: 1. For both test series, the coefficient of variation of the failure loads ≤ 10%. 2. The difference in the number of tests in each series n 5 and the coefficient of variation of the reliability test series is equal to or less than the coefficient of variation of the reference test series. 10.4.9.5.3 For the purpose of evaluating in accordance with Eq. (10-18c), the value N k ,o ,i shall be permitted to be calculated using Eq. 10.18d. In this case, N o ,i shall be taken as 1.3N k ,o ,i . N k ,o ,i khef 1.5 f c ,i lb [N] (10-18d) where k kcr ,kuncr = calculated according to 10.4.9.7. 10.4.9.6 Requirements for load-displacement behavior 10.4.9.6.1 The tension load-displacement behavior of single torque-controlled adhesive anchors shall be predictable, except as noted in 10.4.9.6.1.1 and 10.4.9.6.1.2. Fig. 10.1.1 provides examples of acceptable and unacceptable load-displacement curves for torque-controlled adhesive anchors. For each anchor tested, a 35 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) plateau with a slip larger than 5% of the displacement at ultimate load, or a temporary drop in load, shall not occur at load levels less than N1 . For tests in uncracked concrete, tests in cracked concrete, N1 is taken as the lesser of 0.8N u and Ase f y . For N1 is taken as the lesser of 0.7N u and Ase f y . This requirement shall be fulfilled in all confined and unconfined tension tests specified in Table 3.6 and Table 3.7 that are conducted to failure with continuous measurement of load and displacement. 10.4.9.6.1.1 Minor deviations in the tension load-displacement behavior from the requirements of 10.4.9.6.1 at the point of loss of adhesion between the anchor element and the adhesive shall be permitted when conducting tests in cracked concrete. Such deviations, characterized by a loss of load prior to the attainment of peak load, shall not extend for more than 0.020 inches (0.5 mm) of displacement. 10.4.9.6.1.2 Within a test series, if not more than one test shows a load-displacement curve not complying with 10.4.9.6.1, the anchor shall be considered acceptable provided that two conditions are met: a. There is little or no drop in load; and b. The deviation is justified as being uncharacteristic of the anchor behavior and is due to an external cause such as a defect in the test procedure or in the base material. Such defects shall be described in detail in the evaluation report, and the results of an additional ten tension tests shall display load-displacement curves meeting the requirements of 10.4.9.6.1. 10.4.9.6.2 Where the requirements of 10.4.9.6.1 are not met in reliability and service-condition tension tests, calculate the adjustment factor slip in accordance with Eq. (10-18e). slip N 1,x 1.0 N1 (10-18e) where N1 = = N 1,x = min 0.8N u ; Ase f y uncracked concrete, lb (N). min 0.7N u ; Ase f y load corresponding to uncontrolled slip in tension test x, lb (N). 36 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) NU 1 2 N1 Load, N 3 Displacement Curves 1 and 2 show load-displacement responses in conformance with 10.4.9.6.1. Curve 3 shows uncontrolled slip requiring calculation of slip . See 10.11.3 for requirements on lim . Fig. 10.1.1 – Load-displacement requirements 10.4.9.7 Concrete cone breakout capacity 10.4.9.7.1 Evaluate the concrete cone breakout capacity N m from test results considering test conditions and sample size. 10.4.9.7.2 Calculate mean effectiveness factors km independently for unconfined tension tests conducted in uncracked concrete and for unconfined tension tests conducted in cracked concrete using Eq. (10-18f). km Nu 1 h 1.5 ef in., lb [N,mm] (10-18f) f c ,test ,i where 1 1 - 0.19 n n no. of tests included in evaluation of N u 10.4.9.7.3 If the values of km calculated with Eq. (10-18f) do not meet the minimum permissible values of km given in Table 10.6.1, the minimum value of k in Table 10.6.1 shall be reported and the characteristic tension resistance shall be determined in accordance with 10.4.9.8.1. The values of kuncr and kcr reported in Table 11.3 shall not exceed the maximum reportable k values given in Table 10.6.1. 37 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 10.6.1 – Minimum and maximum values of effectiveness factors, kcr and kuncr Effectiveness factor kcr kuncr Permissible range of calculated mean effectiveness factor, km Value of kcr and kuncr to be reported in., lb SI in., lb SI 22 ≤ km < 27 9.2 ≤ km < 11.3 17 7.1 27 ≤ km < 32 11.3 ≤ km < 13.4 21 8.8 km 32 km 13.4 24 10.0 32 ≤ km < 35 13.4 ≤ km < 14.6 24 10.0 35 ≤ km < 40 14.6 ≤ km < 16.7 27 11.3 km 40 km 16.7 30 12.6 10.4.9.7.4 If tension tests conducted at the embedment and steel strength reported in Table 11.3 result in steel failure at a load corresponding to a k that is less than the minimum reportable value from Table 10.6.1, report the minimum reportable values given in Table 11.3 for kcr and kuncr . If tension tests conducted at the embedment and steel strength reported in Table 11.3 result in steel failure at a load corresponding to a k that is greater than the minimum reportable value from Table 10.6.1, report the corresponding values kcr and kuncr from Table 10.6.1. Alternatively, it shall be permitted to perform the tests used to determine the effectiveness factors in such a manner as to result in concrete failure. Acceptable methods include substituting a bolt of higher steel strength in the anchor or setting the anchor at a reduced embedment depth. Where a change in the specified components of the anchor is required, an assessment shall be made to determine that the functioning of the anchor is not enhanced by the required modification. 10.4.9.8 Pull-out capacity 10.4.9.8.1 For torque-controlled adhesive anchors qualified in accordance with Table 3.6 or Table 3.7, reduce the nominal characteristic tension pullout capacities for cracked and uncracked concrete N k , p ,nom( cr ,uncr ) in accordance with Eq. (10-18g) and report the characteristic pull-out capacity in cracked and uncracked concrete N k , p ( cr ,uncr ) for each combination of mandatory and optional use conditions specified. 38 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Exception: For short-term loads such as wind or earthquake, the factor in accordance with Eq. (10-18j) need not be included in the determination of Nk,p in accordance with Eq. (10-18g). N k , p ( cr ,uncr ) N k , p ,nom ( cr ,uncr ) lt st dur cat 3 lb [N] (10-18g) where N k , p ,nom ,uncr = the characteristic capacity as determined from service-condition tests in low- and high-strength uncracked concrete in accordance with this criteria; and N k , p ,nom ,cr = the characteristic capacity as determined from service-condition tests in low- and high-strength cracked concrete in accordance with this criteria. = min min ; min slip for the reliability and service-condition tests listed in req Table 10.6.2 and Table 10.6.3, respectively. slip = reduction factor for uncontrolled slip, see Eq. (10-18e). lt = reduction factor for maximum long-term temperature, see Eq. (10-26). st = reduction factor for maximum short-term temperature, see Eq. (10-27). dur = reduction factor for durability, see Eq. (10-29). = min. reduction factor for reduced sustained/repeated load in reliability tests, see Eq. (10-18j). cat 3 = reduction factor for anchor category 3, see Eq. (10-18i). Table 10.6.2 – Reliability tests relevant for the determination of min 3 req 4 and min slip in Eq. (10-18g). Table 3.6 Table 3.7 Test No. Test No. 5 6* 7 8* 3 *Optional tests. 39 of 49 4 5 6* 7 8* ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Table 10.6.3 – Service-condition tests relevant for the determination of min slip in Eq. (10-18g). 12a1 2a 12b1 2b 12c1 2c Table 3.6 Test No. 12d1 13a1 2d 3a 13b1 3b* 13c1 3c 11* 10a1 0a 10b1 0b 10c1 0c Table 3.7 Test No. 10d1 11a1 0d 1a 11b1 1b* 11c1 1c 1616 * *Optional tests. 10.4.9.8.2 Further modify the characteristic tension resistance N k , p ,cr for seismic load cases in accordance with Eq. (10-18h) N k , p ,seis N k , p ,cr N ,seis lb [N] (10-18h) where: N ,seis = reduction factor for seismic tension loading, see Eq. (10-30). N k , p ,seis = 10.4.9.9 seismic tension pull-out resistance, lb (N). Anchor category 10.4.9.9.1 The tested anchor system shall be assigned an anchor category in accordance with Table 10.6.4. The anchor category shall be reported in Table 11.3. Table 10.6.4 – Anchor categories for torque-controlled adhesive anchors Value of Anchor category req for selected installation safety tests Table 3.6 Table 3.7 Test No. Test No. 2a 2b 2c* 2d* 2e* 2f 2a 2b 2c* 2d* 2e* 2f 1 0.95 0.95 0.90 0.90 0.90 0.90 0.95 0.95 0.90 0.90 0.90 0.90 2 0.80 0.80 0.75 0.75 0.75 0.75 0.80 0.80 0.75 0.75 0.75 0.75 3 0.70 0.70 0.65 0.65 0.65 0.65 0.70 0.70 0.65 0.65 0.65 0.65 *Optional tests, see Table 10.7.1. 10.4.9.9.2 Where α is less than the values of αreq corresponding to anchor category 3 in Table 10.6.4, the anchor shall be assigned to anchor category 3 and a reduction factor αcat3 for the determination of Nk,p(cr,uncr) in accordance with Eq. (10-18g) shall be determined in accordance with Eq. (10-18i). For all other cases, αcat3 shall be taken as 1.0. 40 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) ≤ 1.0 req.cat 3 αcat3 = min (10-18i) where αreq,cat3 αcat3 corresponding to anchor category 3 for corresponding installation safety test = in accordance with Table 10.6.4. 10.4.9.10 Adjustment for reduced sustained load 10.4.9.10.1 Where a reduced sustained load is required to meet the displacement requirements in a reliability test series or in tension tests at decreased installation temperature in accordance with 8.6.3, the reduction factor shall be evaluated in accordance with Eq. (10-18j). N red 1.0 N req min (10-18j) where N red = reduced sustained or repeated load in a reliability test series or in tension tests at decreased installation temperature in accordance with 8.6.3 as required to satisfy displacement criteria; and N req = required sustained or repeated load for a reliability test series or in tension tests at decreased installation temperature in accordance with 8.6.3; = N w for tests in accordance with Eq. (7-1); = N sust , ft for tests in accordance with Eq. (7-2); = N sust ,lt for tests in accordance with Eq. (7-3). In no case shall the value of be less than 0.40. 10.11.3 The mean values of the extrapolated estimates of the total displacement over the anchor intended service life service shall not exceed limiting values lim of displacement at standard temperature, lim ,std , and at elevated temperature, lim ,elev . 10.11.3.1 Tests conducted at standard temperature shall satisfy Eq. (10.25a). service lim,std (10.25a) where lim ,std = mean displacement corresponding to loss of adhesion Fig. 10.1 (a) through(d)) or to uncontrolled slip N adh for adhesive anchors (10.4.4 and N1,x for torque-controlled adhesive anchors (10.4.9.6 and Fig. 10.1.1) as measured in standard temperature reference tests (Chapter 6). 41 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Exception: It shall be permitted to omit sustained load tests at standard temperature if the mean displacement service measured in sustained load tests at long-term temperature and extrapolated to 50 years is less than or equal to lim ,std . 10.11.3.2 Tests conducted at long-term elevated temperature shall satisfy (Eq. 10.25b). service lim,elev (10.25b) where lim ,elev = mean displacement corresponding to the loss of adhesion N adh for adhesive anchors (10.4.4 and Fig. 10.1 (a) through(d)) or to uncontrolled slip N1,x for torque-controlled adhesive anchors (10.4.9.6 and Fig. 10.1.1) as measured in maximum long-term elevated temperature service-condition tests (Section 8.5). Add 10.14.4 10.14.4 Where anchors are recommended for installation in concrete that is subject to temperature variations within a 12-hour period from a low of 40°F (5°C) or less to a high of 80°F (27°C) or more, Eq. (10.27a) shall be satisfied. service lim,std dt,42d sust,42d (10.27a) where lim ,std = mean displacement corresponding to the loss of adhesion and Fig. 10.1 (a) through(d)) N adh for adhesive anchors (10.4.4 or to uncontrolled slip N1,x for torque-controlled adhesive anchors (10.4.9.6 and Fig. 10.1.1) as measured in standard temperature reference tests (Chapter 6); dt,42d = mean displacement measured in tension tests with decreased installation temperature at 42 days (see Section 8.6.3); and sust,42d = mean displacement measured in the sensitivity to sustained load tests at standard temperature at 42 days (see Section 7.17.3). 10.14.4.1 The value of req for the residual tension capacity shall be 0.90. 10.14.4.2 Retest anchors that do not fulfill the requirements for a given target temperature at a temperature at which the requirements are fulfilled. Alternately, retest anchors with a reduced sustained load for which the 42 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) requirements are met and evaluate the factor in anchors, 10.4.9.10. In no case shall the value of accordance with 10.4.7.1 or, for torque-controlled adhesive be less than 0.40. Add 10.16.2 10.16.2 Exception: For the assessment of torque-controlled adhesive anchors in cracked concrete where allthread rod has been substituted for the anchor element specified by the manufacturer, the value of αdur in Eq. (1018g) shall be taken as 1.0 if min dur ,i 0.95 oi > 0.9. 10.19.1.1 Successful completion of the cyclic loading history and fulfillment of the residual tension capacity requirement of 10.19.1 shall be reported together with an anchor capacity in cracked concrete according to 10.4 for adhesive anchors and 10.4.9 for torque-controlled adhesive anchors in Table 11.2 or Table 11.3 for use in designing for load cases that include earthquake loading. Add 10.22.3 10.22.3 For restrictions on installation conditions based on installation safety tests performed, see Table 10.7.1. Table 10.7.1 – Limitations on installation conditions for torque-controlled adhesive anchors *,† Table 3.6 or Table 3.7 installation safety tests performed Installation conditions permitted 2a 2b Installation shall be limited to dry indoor locations. X X Installation in exterior locations shall be permitted. X X X Installation in water-filled holes shall be permitted. X X X Installation in submerged concrete shall be permitted. X X * 2c 2d 2e X X See Chapter 13 for quality control requirements. † See Eq. (10-12) for limitations on use. Add 10.25 10.25—Assessment of tests for recognition of deformed reinforcing bars for use in post-installed reinforcing bar connections 10.25.1 The qualification of post-installed reinforcing bar systems shall be evaluated in accordance with this section. Qualification tests shall be conducted for each system for which recognition is sought, including drilling 43 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) method and injection equipment. Tests shall be conducted with deformed reinforcing bars of sufficient strength to avoid steel failure. 10.25.1.1 The coefficient of variation for all tests except the bond/splitting tests (Test No. 2, Table 3.8) shall be equal to or less than 15%. 10.25.1.2 Where the adhesive anchor system has not otherwise been qualified for cracked and uncracked concrete, the peak loads recorded in tests in accordance with Table 3.2, Test Nos. 3 and 4 using #4 (12 mm) reinforcing bars with 7db embedment.shall not be less than 50% of the results in uncracked concrete from Table 3.8, Test No. 1. The displacement at peak load shall not exceed by more than 0.5 mm the displacement at peak load as recorded in tests in uncracked cracked concrete. 10.25.2 Required bond strength – The required minimum tension bond strength for the post-installed reinforcing bar system shall be in accordance with Eq. (10-18k). rebar min,req (10-18k) where: rebar min,req min,req = adjusted mean tension bond strength determined in accordance with Eq. (10-18n). = 1090 psi (7.5 MPa) for Table 3.8, Test Nos. 1a, 1b and 1c = 1715 psi (11.8 MPa) where tests have been conducted in accordance with Table, 3.8, Test No. 1d 10.25.3 Limiting displacement – The maximum displacement in tension for the post-installed reinforcing bars systems shall be in accordance with Eq. (10-18i). ult max (10-18l) where: ult = mean displacement at ultimate load for tests in accordance with Table 3.8, Test Nos. 1a, max = 1b, and 1c. maximum permissible mean displacement = 0.06 in. (1.5 mm) for bar sizes #9 and smaller; = 0.08 in. (2.0 mm) for bar sizes #10 and #11. 44 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 10.25.4 Calculation of mean tension bond strength – Calculate the mean tension bond strength in accordance with Eq. (10-18m). 0.08 Nu db b Rr 0.4 (10-18m) where: = calculated mean tension bond strength. N u = measured mean ultimate loads from tests in accordance with Table, 3.8, Test No. 1a, 1b, and 1c, normalized for fc in accordance with Eq. (10-1) with n = 0.1. nominal diameter of tested reinforcing bar. db = b = Rr = reinforcing bar embedment. relative rib area of tested reinforcing bar. 10.25.5 Assessment of adjusted mean tension bond strength – The mean tension bond strength, rebar , shall be determined in accordance with Eq. (10-18n). rebar min dur req ,dur seis (10-18n) where: rebar = adjusted mean tension bond strength = calculated mean tension bond strength in accordance with Eq. (10-18l). = min nn for reliability tests, Table 3.8, Test Nos. 3, 4, 5, 6, 7, and 8 req ,nn ≤ 1.0 min dur req ,dur = minimum ratio for durability tests, see 10.25.8. ≤ 1.0. seis = minimum ratio for seismic tests, see 10.25.10. ≤ 1.0. 45 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) 10.25.6 Assessment of tests for bond and splitting behavior at deep embedment – Compare the load-slip measurements for the cast-in bars and post-installed bars. The peak loads N shall be normalized in accordance with 10.2 whereby the exponent, n, shall be taken as 0.25. The mean peak loads shall satisfy Eq. (10-18o). N pi 0.95 N ci (10-18o) The mean displacement at peak load shall satisfy Eq. (10-18p). pi 0.95 ci (10-18p) The coefficient of variation of the peak loads for the post-installed tests shall not exceed 10%. It shall be permissible to perform additional tests to fulfill these requirements. The number of tests with post-installed bars shall be equal to the number of tests with cast-in bars. 10.25.7 Reliability test assessment – Each set of reliability test results (Table 3.2, Test Nos. 3, 4, 5, 7, and 8) shall be used to determine a reduction factor in accordance with Eq. (10-18q). nn nn 1 (10-18q) where: nn nn 1 = reduction factor corresponding to reliability test no. nn. = calculated bond stress corresponding to reliability test no nn. = calculated bond stress corresponding to test nos. 1a, 1b and 1c. 10.25.7.1 The assessment of the sustained load test shall be in accordance with 10.11. For the determination of ,sust in accordance with Eq. (10-17) the value of N sust ,lt shall be taken from Eq. (7-3a). The residual tension capacity from the sustained load test is evaluated in accordance with Eq. (10-18q). 10.25.8 Requirements for installation assessment 10.25.8.1 Installation at maximum recognized embedment – Verify for each test that: a. the bar has been installed to the correct embedment b. adhesive fills the hole to the surface of the concrete; and c. the concrete around the bar is not split, spalled or otherwise damaged by the installation process. Failure to meet these requirements in any test shall be cause for rejection. 10.25.8.2 Requirements for injection verification – Verify for each test by visual inspection that the resulting specimen is relatively free of voids along the length of the bar. The presence of more than incidental voids over the length of the bar as may affect curing, bond strength or corrosion resistance shall be cause for rejection. 10.25.9 Requirements for corrosion test 10.25.9.1 For the last one-third of the test period, the following requirements shall be met by all test specimens: a. the daily mean value of the measured current shall not exceed 0.28A; and 46 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) b. the measured potential shall not fall below the value of -0.2 CSE. Exception: Where visual inspection of the reinforcing bars after the test reveals no products of corrosion, the requirement on measured potential in accordance with Section 10.25.9.1b may be disregarded. 10.25.10 Durability test assessment 10.25.10.1 dur For each test series, calculate the reduction factor dur in accordance with Eq. (10-18r). u ,stored u ,dry (10-18r) where u ,stored = mean bond stress derived from tests on slices conditioned in accordance with 8.8.2.2.1 or 8.8.2.2.2. u ,dry 10.25.10.2 req ,dur = mean bond stress derived from tests on reference specimens. Calculate the value of min dur req ,dur where = 1.0 for slice tests on specimens stored in accordance with 8.8.2.2.1. = 0.9 for slice tests on specimens conditioned in accordance with 8.8.2.2.2. 10.25.11 Seismic test assessment 10.25.11.1 The calculated mean bond stresses in accordance with Eq. (10-18m) from the tests for seismic resistance shall be evaluated in accordance with Eq. (10-18s). u , pi ,n u ,n seis min (10-18s) where u , pi ,n = normalized peak calculated bond stress in cycle n u ,n = bond stress in cycle n in accordance with Table 10.10. 47 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Add Table 10.10 Table 10.10 – Requirements on bond stress for cyclic seismic test1 u ,n Cycle no. n 1 2500 psi 8000 psi (psi) (MPa) (psi) (MPa) 1 1670 10.5 2680 18.5 2 960 6.0 1350 9.3 5 540 3.4 800 5.5 10 360 2.3 540 3.7 residual ult. 680 4.3 1090 7.5 Values to be normalized for concrete strength of test specimen with n = 0.5 Add 10.26 10.26—Assessment of tests for sensitivity to reduced installation effort 10.26.1 The coefficient of variation ν of the ultimate tension load in any test series, including those performed with an increased number of replicates shall not exceed 20%. If the coefficient of variation of the original or cumulative test series does not meet this requirement, the sample size shall be permitted to be increased. If the requirement for maximum coefficient of variation is not met, the anchor shall be considered unqualified. The capacity of the anchor as determined in this test series shall be used to establish the anchor category. 11.3.1 As applicable, report the data required by ACI 355.4 in the format shown in Table 11.1, 11.2 or 11.3. The format may be modified as appropriate provided that the basic intent of the content of these tables is met. 11.3.2 Where systems are qualified for post-installed reinforcing bars in accordance with Table 3.8 provide the following finding: System xyz is qualified for the installation of post-installed reinforcing bars where bar embedment is determined in conformance with the ACI 318 development and splice length requirements for straight deformed bars. The requirements for epoxy-coated bars in 12.2.4 (b) need not apply. 11.3.2.1 For systems that have not fulfilled the minimum bond stress requirements in high strength concrete, add the following statement: Exception: The value of f’c to be inserted in 12.2.2, 12.2.3 and 12.3.2 shall not exceed 4000 psi. New Table 11.3: Table 11.3 – Sample format for reporting torque-controlled adhesive anchor data for anchors qualified for use in both cracked and uncracked concrete Anchor qualified per Table 3.6 (Table 3.7)—Test program for evaluating torque-controlled adhesive anchor systems for use in cracked and uncracked concrete 48 of 49 ACCEPTANCE CRITERIA FOR POST-INSTALLED ADHESIVE ANCHORS IN CONCRETE ELEMENTS (AC308) Anchor Designation1 Criteria and Code(s) Symbol Anchor Manufacturer Bolt diameter Criteria Section of Reference Standard2 Units3 db in. Installation torque4 Tinst ft-lb Effective bolt tension area Ase in.2 Strength reduction factor for tension, steel failure modes Strength reduction factor for shear, steel failure modes Minimum specified yield strength Minimum specified ultimate strength Anchor bolt Bolt steel elongation at break Bolt steel cross-section reduction at break Nominal strength of a single anchor loaded in shear as governed by steel rupture Vk lb Embedment depth(s) hef in. fy fut Anchor category ASTM F606 ASTM F606 ASTM F606 ASTM F606 lb/in.2 lb/in.2 % in.2 - - kuncr - kcr - kuncr/kcr c,N - Characteristic pullout resistance in uncracked concrete6 Characteristic pullout resistance in cracked concrete6 Np,uncr lb Np,cr lb Strength reduction factor for tension, concrete failure modes5 Strength reduction factor for shear, concrete failure modes5 Minimum member thickness hmin Effectiveness factor – uncracked concrete Effectiveness factor – cracked concrete Adjustment for temperature category B Adjustment for exposure to sulfur Anchor nominal diameters Cond. A - Cond. B - Cond. A - Cond. B in. temp B - sulfur - Minimum anchor spacing smin in. Minimum edge distance cmin in. Nk,seis lb Optional simulated seismic tests Pullout resistance for seismic loading Nominal strength of a single anchor for seismic lb Vk,seis shear loading 1 Trade name. For anchors distributed under multiple trade names, list all. 2 ASTM or ISO Standards. 3 Fractional units shown. SI units may also be used. 4 Manufacturer’s recommended torque as applicable for torque-controlled adhesive anchors. 5 For use with the load combinations of IBC Section 1605.2.1 or ACI 318 9.2. Condition A applies where the potential concrete failure surfaces are crossed by supplementary reinforcement proportioned to tie the potential concrete failure prism into the structural member. Condition B applies where such supplementary reinforcement is not provided, or where pullout or pryout strength governs. 6 Provide two pullout resistances for each of the pullout resistance values Np,uncr and Np,cr in Table 11.3: one for load combinations that include sustained loads, where pullout resistance is calculated in accordance with Eq. (10-18g) including αp; and one for short-term loading only such as wind, where pullout resistance is calculated in accordance with Eq. (10-18g) but without αp. 49 of 49 AC308-0213-R1 I EA IEA GMBH & CO. KG ELIGEHAUSEN - ASMUS - HOFMANN HAUPTSTRAßE 4 70563 STUTTGART IEA GMBH & CO. KG HAUPTSTRAßE 4 D-70563 STUTTGART ELIGEHAUSEN - ASMUS - HOFMANN TELEFON 0711 677 19 08 TELEFAX 0711 677 19 27 INTERNET: WWW.I-EA.DE E-MAIL: [email protected] ICC Evaluation Service Attn: Andra Hoermann-Gast ICC Evaluation Service, LLC Los Angeles Business/Regional Office 5360 Workman Mill Road Whittier, CA 90601 U.S.A. #15 akkreditiert durch / accredited by — 09 January 2013 Acceptance Criteria AC308 (Approved October 2012), Annex A, Section 3.3.1.1; D 5.3.14, "Splitting failure" Dear Andra, According to AC308, approved October 2012, the influence of splitting on the strength of anchorages with adhesive anchors is calculated according to Section D 5.3.14. GESCHÄFTSFÜHRER: PROF. DR. -ING. ROLF ELIGEHAUSEN DR. -ING. JÖRG ASMUS PROF. DR. -ING. JAN HOFMANN SITZ DER GESELLSCHAFT: IEA GMBH & CO. KG 70563 STUTTGART, HAUPTSTR. 4 AMTSGERICHT STUTTGART: HRA 727094 UST-ID.NR.: DE 280812259 KOMPLEMENTÄR IEA INGENIEURBÜRO ELIGEHAUSEN UND ASMUS GMBH BANKVERBINDUNG: KONTO-NR.: BANKLEITZAHL: IBAN: SWIFT/BIC CODE: STUTTGARTER VOLKSBANK AG 153631007 600 901 00 DE22 600 901 000 153631 007 VOBADESS 2 According to Equ. (D-16q) the critical edge distance cac depends on the characteristic bond strength k,uncr in uncracked concrete given in the Evaluation Service Report and the ratio member thickness h to embedment depth hef. Equ. (D-16q) is similar to the current approach in Evaluation Service Reports, but takes additionally the influence of the bond strength into account. However, it neglects the limitation of the bond strength by concrete breakout. This limitation is especially relevant for systems with a relatively high bond strength and a low embedment depth. This problem has been discussed during the meeting of the CAMA-Task Group "Splitting failure" October 1, 2012. It was proposed to limit k,uncr in Equ. (D-16q) to the maximum bond strength k,max,uncr for concrete cone failure. This proposal has been endorsed by the CAMA-Board during the meeting on October 2, 2012 (see following text taken from the minutes): In the following the current approach (AC308, Oct. 2012) and the proposal by CAMA for the critical edge distance cac are compared with theoretical values, which were 3 evaluated by equating the strength for steel failure, bond failure and concrete cone failure with the strength for splitting failure calculated according to the predictive equation by Asmus [1]. This predictive equation is sufficiently accurate (see Fig. 1). For about 220 tests the mean value of the ratios Nu,test/Nu,calc is about 1.0 with a COV 18%. This predictive equation was used also to evaluate Equ. (D-16q) in the current version of AC308. In Fig. 2 and Fig. 3 the critical edge distances cac calculated according to the current approach (Equ. (D-16q)) and the proposal by CAMA (Equ. (D-16q) with limitation of the bond strength k,uncr by k,max,uncr for concrete cone failure) related to the test values (evaluated with the predictive equation for splitting) are plotted as a function of the anchor diameter. Both figures are valid for the following parameters: k,uncr = 20 N/mm² (2900 psi), fc = 20 N/mm² (2900 psi), fu = 1000 N/mm² (145 ksi) and member thickness equal to the minimum value. Fig. 2 is valid for the minimum embedment depth (hef = 5d), and Fig. 3 for the maximum embedment depth to avoid steel failure (hef 8d (d = 8 mm) to 14d (d = 30 mm)). Fig. 2 and Fig. 3 show that the current approach is conservative, while the proposal of CAMA might lead to critical edge distances which are up to 20% lower than the value required by tests. This will lead to an underestimation of the strength of adhesive anchors of up to 20% compared to the strength expected in tests. According to AC308 the critical edge distances is evaluated such that the splitting failure load of adhesive anchors at the corner is equal to the strength of anchors tested away from the edge. To fulfill this requirement the following equation is proposed: c ac k ,uncr hhef 8 0.4 h max 3.1 0.7 ;1.4 h ef (mm, N) (1) 4 The only difference between the proposed equation and the CAMA-proposal is the increase of the factor 2.8 to 3.1 in Equ. (D-16q). Fig. 2 and Fig. 3 show that with this modification the calculated critical edge distances agree sufficiently well with the values expected from tests. Summarizing we proposed the following text for D5.3.14: D.5.3.14 – When an adhesive anchor or a group of adhesive anchors is located in a region of a concrete member where analysis indicates no cracking at service load levels, the modification factor p,Na shall be taken as cac shall be determined in accordance with Eq. (D-16q) for anchor diameters up to 1¼ inches and for characteristic bond strengths in uncracked concrete less than or equal to 3000 psi. For anchor diameters larger than 1¼ inches or for characteristic bond strengths in uncracked concrete greater than 3000 psi, multiply Eq. (D-16q) by 1.25. c ac k,uncr hhef 1160 0.4 c ac k,uncr hhef 8 0 .4 h max 3.1 0.7 ;1.4 h ef (inch, lb ) (D16-q) h max 3 .1 0.7 ;1.4 hef (mm, N) (D16-q) 5 If you have any questions, please do not hesitate to contact me. Sincerely yours Prof. Dr.-Ing. R. Eligehausen Dr.-Ing. J. Asmus Used documents [1] Asmus, J.: Design method for splitting failure mode of Adhesive anchor systems, ACI, 2010, SP-283, pp 6.1 to 6.13 Fig. 1: Histogram of the ratios Nu,test/Nu,calc, tests with single adhesive anchors at the corner, Asmus [1] 6 Ratio cac (Equ. X)/cac (test) [-] 1,40 current approach 1,20 CAMA proposal 0,80 1,00 New proposal 0,60 0,40 0,20 0,00 1 current approach 0,96 CAMA proposal 0,79 New proposal 0,93 diameter, mm 8 2 1,05 0,80 0,94 10 3 1,20 0,83 0,96 16 4 1,32 0,83 0,97 25 5 1,35 0,82 0,96 30 tk,uncr, d h ef h pullout Nba,pul lout Nb,breakout tuncr,breakout tests fccyl=20N/mm² mm 8 10 16 25 30 mm 50 50 80 125 150 mm 80 80 112 175 210 N/mm² 20 20 20 20 20 kN 25,1 31,4 80,4 196,3 282,7 kN 15,8 15,8 32,0 62,5 82,2 cac/hef N/mm² 12,6 10,1 8,0 6,4 5,8 2,5 2,3 2,2 2 1,95 cac/hef cac/hef Current CAMA approach proposal 2,4 2,42 2,63 2,63 2,63 1,98 1,85 1,82 1,66 1,6 cac/hef New proposal 2,33 2,17 2,12 1,93 1,87 Fig. 2: Critical edge distances cac calculated according to different proposals to values cac,test evaluated using the predictive equation for splitting by Asmus [1]. The figure is valid for: k,uncr = 20 N/mm² (2900 psi), fc = 20 N/mm² (2900 psi), fu = 1000 N/mm² (145 ksi), minimum member depth and minimum embedment depth 7 Ratio cac (Equ. X)/cac (test) [-] 1,20 current approach CAMA proposal New proposal 1,00 0,80 0,60 0,40 0,20 0,00 1 current approach 0,97 CAMA proposal 0,85 New proposal 0,98 diameter, mm 8 2 1,03 0,87 1,01 10 3 1,09 0,87 1,00 16 4 1,12 0,85 0,97 25 5 1,11 0,83 0,96 30 tk,uncr, d h ef h pullout Nba,pul lout Nb,breakout tuncr,breakout tests fccyl=20N/mm² mm 8 10 16 25 30 mm 64 85 160 300 420 mm 94 115 192 350 480 N/mm² 20 20 20 20 20 kN 32,2 53,4 160,8 471,2 791,7 kN 22,9 35,0 90,5 232,4 384,9 cac/hef N/mm² 14,2 13,1 11,3 9,9 9,7 2,65 2,6 2,6 2,55 2,6 cac/hef cac/hef Current CAMA approach proposal 2,56 2,67 2,83 2,86 2,89 2,24 2,26 2,25 2,16 2,17 cac/hef New proposal 2,61 2,62 2,59 2,48 2,49 Fig. 3: Critical edge distances cac calculated according to different proposals to values cac,test evaluated using the predictive equation for splitting by Asmus [1], The figure is valid for: k,uncr = 20 N/mm² (2900 psi), fc = 20 N/mm² (2900 psi), fu = 1000 N/mm² (145 ksi), minimum member depth and maximum embedment depth to avoid steel failure AC308-0213-R1 #15 January 18, 2013 Ms. Andra Hoermann-Gast Staff Engineer ICC Evaluation Service, LLC 5360 Workman Mill Road Whittier, CA 90601 RE: Proposed Revisions to the Acceptance Criteria for Post-installed Adhesive Anchors in Concrete Elements, Subject AC308-0213-R1 Dear Ms. Hoermann-Gast, We have reviewed the proposed revisions to AC308 and offer the following comments and suggested modifications: � Section 2.1.3 of the proposed revisions to AC308 and section 5.4 of ACI 355.4 are similar (both address packaging requirements), but section 2.1.3 contains more requirements. Having both sections in AC308 leads to confusion. If section 2.1.3 is designed to replace section 5.4 of ACI 355.4, this fact should be noted. � Section 4.2 of the proposed revisions to AC308 applies to both adhesive anchors and torque-controlled adhesive anchors. The language must be revised. � Section 6.3 of the proposed revisions to AC308 is already addressed by section 4.9 of ACI 355.4. Having both sections in AC308 leads to confusion. � Test 10 in Table 3.6 of Annex 1 should be deleted. It is redundant. The sensitivity to reduced installation effort is covered by Test 2a in Table 3.6. � Test 10 in Table 3.7 of Annex 1 should be deleted. It is redundant. The sensitivity to reduced installation effort is covered by Test 2a in Table 3.7. � The compressive strength of the concrete noted in footnote “g” of Table 3.8 of Annex 1 should be changed to 2500 psi. This would make the footnote consistent with footnote “j” of Table 4.2 of the current Annex A (omit testing in high strength concrete – limit the value of f’c to 2500 psi for calculation purposes). � Section 4.4 of the current Annex A (Test requirements for torque-controlled adhesive anchors) in not included in Annex 1. This information is needed in Annex 1. � Section 4.6 and Table 4.6 of the current Annex A (Assessment for multiple anchor element types of torque-controlled adhesive anchors) in not included in Annex 1. This information is needed in Annex 1. Simpson Strong-Tie Company Inc. 5956 W. Las Positas Boulevard Pleasanton, CA 94588 Phone: 925.560.9000 Fax: 925.847.1605 www.strongtie.com � Section 7 of the current Annex A includes information pertaining to torque-controlled adhesive anchors that is not covered by Chapter 6 of ACI 355.4. This additional information is needed in Annex 1. � Section 7.2.1 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.2.1 of the current Annex A. This information is needed in Annex 1. � Section 7.5 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 8.5 of the current Annex A. This information is needed in Annex 1. � Section 7.6 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 8.6 of the current Annex A. This information is needed in Annex 1. � Section 7.7 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 8.7 of the current Annex A. This information is needed in Annex 1. � Section 7.8 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 8.8 of the current Annex A. This information is needed in Annex 1. � Section 7.9 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 8.9 of the current Annex A. This information is needed in Annex 1. � Section 7.13 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.14 of the current Annex A. This information is needed in Annex 1. � Section 7.14 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.15 of the current Annex A. This information is needed in Annex 1. � Section 7.15 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.16 of the current Annex A. This information is needed in Annex 1. � Section 7.16 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.17 of the current Annex A. This information is needed in Annex 1. � Section 7.17 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.18 of the current Annex A. This information is needed in Annex 1. � Section 7.18 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.19 of the current Annex A. This information is needed in Annex 1. Simpson Strong-Tie Company Inc. 5956 W. Las Positas Boulevard Pleasanton, CA 94588 Phone: 925.560.9000 Fax: 925.847.1605 www.strongtie.com � Section 7.19 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 8.20 of the current Annex A. This information is needed in Annex 1. � The concrete used in the tests defined in section 7.20.2 of Annex 1 should be lowstrength, not high-strength, as is defined in Test 2a of Table 3.6 and 3.7. In addition, the words “and drill bit of diameter dm” should be removed. This section should closely match section 8.10 of the current Annex A. � Section 8.2 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 9.2 of the current Annex A. This information is needed in Annex 1. � Section 8.4 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 9.4 of the current Annex A. This information is needed In Annex 1. � Section 8.4.2 of Annex 1 does not apply to torque-controlled adhesive anchors. Language stating this fact should be added to Annex 1. � Section 8.5 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 9.5 of the current Annex A. This information is needed in Annex 1. � Section 8.6 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 9.6 of the current Annex A. This information is needed in Annex 1. � Section 8.7 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 9.7 of the current Annex A. This information is needed in Annex 1. � Section 8.8 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 9.8 of the current Annex A. This information is needed in Annex 1. � Testing per section 8.9 of ACI 355.4 is not required for adhesive anchors as noted in Tables 3.1, 3.2 and 3.3 of Annex 1. However, in accordance with Tables 3.6 and 3.7 of Annex 1, testing per section 8.9 of ACI 355.4 for torque-controlled adhesive anchors is required, yet section 8.9 does not make any reference to torque-controlled adhesive anchors. This information needs to be included in Annex 1. � Section 8.10 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 9.10 of the current Annex A. This information is needed in Annex 1. � Section 8.11 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 9.11 of the current Annex A. This information is needed in Annex 1. Simpson Strong-Tie Company Inc. 5956 W. Las Positas Boulevard Pleasanton, CA 94588 Phone: 925.560.9000 Fax: 925.847.1605 www.strongtie.com � Section 8.12 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 9.12 of the current Annex A. This information is needed in Annex 1. � The table references in the definition of Noi in Equation 8-2 of section 8.12.2 of Annex 1 are incorrect. � Section 8.13 of ACI 355.4 does not include the information pertaining to torquecontrolled adhesive anchors that is included in section 9.13 of the current Annex A. This information is needed in Annex 1. � Section 9.2 of ACI 355.4 does not include the information pertaining to torque-controlled adhesive anchors that is included in section 10.2 of the current Annex A. This information is needed in Annex 1. � The number of tests required to be performed in the Table 3.2 section of Table 9.2 of Annex 1 is excessive. It is our opinion that the following list of tests for the Table 3.2 portion of Table 9.2 is sufficient to comply with sections 9.3.1.2 and 9.3.1.3: Test Number Diameters 1a - Uncracked Concrete all 1b - Cracked Concrete all 5 – Crack Width Cycling sm., med., lg. 17 – Seismic Tension sm., med., lg. 18 – Seismic Shear sm., med., lg. � The requirements of section 9.4.3.1 of Annex 1 appear to prohibit testing in accordance with Table 3.8 in concrete slabs. A revision is needed so that the use of concrete slabs, as is shown in Figure 6.1 of ACI 355.4, is permitted. In addition, this language change will also apply to footnote “a” of Table 3.8 in Annex 1 as well. � There is an error in section 9.4.8.2 of Annex 1. Table 3.9 does not appear in Annex 1 or in ACI 355.4. � Section 10.4.5.3.3 of Annex 1 is redundant. This section already exists in ACI 355.4. � Section 11.8 of the current Annex A addresses the assessment of minimum member thickness for torque-controlled adhesive anchors. The assessment for torque-controlled adhesive anchors is different than the assessment for adhesive anchors. Section 10.7 of ACI 355.4 (Assessment of minimum member thickness) does not address torquecontrolled adhesive anchors. This information is needed in Annex 1. � Section 10.23 and Table 10.9 of ACI 355.4 do not include the information pertaining to torque-controlled adhesive anchors that is included in section 11.26 and Table 11.3 of the current Annex A. This information is needed in Annex 1. Simpson Strong-Tie Company Inc. 5956 W. Las Positas Boulevard Pleasanton, CA 94588 Phone: 925.560.9000 Fax: 925.847.1605 www.strongtie.com � The requirements of section 10.25.1.2 of Annex 1 are very restrictive (peak load obtained in the 0.020” wide crack tests shall not exceed 50% of peak load obtained in uncracked concrete & the peak displacement in the 0.020” wide crack tests shall not be more than the peak displacement in uncracked concrete + 0.020”). It is doubtful that any product can meet this requirement. The basis for the severity of this requirement is questioned. � It is suggested that the notation for the relative rib area of tested reinforcing bar in section 10.25.4 of Annex 1 be changed from “fR” to “Rr” to be consistent with ACI 408.3. � Section 10.26 of Annex 1 contradicts section 10.4.2 of ACI 355.4. Section 10.26 should be removed from Annex 1. We believe that these changes and modifications are needed before AC308 can be addressed by the evaluation committee. Should you have any questions regarding our recommended changes, please feel free to contact me. Sincerely, Chris La Vine Senior Engineer Simpson Strong-Tie Company Inc. 5956 W. Las Positas Boulevard Pleasanton, CA 94588 Phone: 925.560.9000 Fax: 925.847.1605 www.strongtie.com
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