Iv-Groep Iv-Groep Engineering Company with a Passion for Technology Welcome to Iv-Groep We are a customer focused and solution orientated engineering company. Technology is our passion and no project is too challenging. In the past, we have worked on several challenging projects such as new lock gates for the Panama Canal, a Rotating Tower (a tower which constantly changes shape) and the ‘self-installing’ F3-FA gas platform. Our broad expertise enables us to play a leading role in the following markets: Buildings & Structures, Industry & Energy, Infrastructure & Ports, Maritime, Oil & Gas, and Water. We have extensive knowledge in-house of all relevant disciplines, enabling us to provide the very best results in even the largest, fully integrated project. The diversity of our knowledge represents significant added value. A ‘Passion for Technology’ is our strength and is what sets us apart from other engineering companies. That passion is shown every day by our committed and enthusiastic specialists. Their unrivalled expertise forms the very basis of our company and is much appreciated by our clients. A productive and long-term business relationship based on mutual respect and confidence is key to every project. These values have formed a crucial part of our customer service for the last 60 years. This brochure takes you through a journey of our world of Passion for Technology... Iv-Groep is expanding Founded in 1949, Iv-Groep has become an international engineering company with over 800 dedicated and highly knowledgeable employees. In the past decade our business has grown significantly and it is our ambition to continue growing in the future. Papendrecht (main office) Alblasserdam Almere Amsterdam Arnhem Haarlem Nieuwegein Sliedrecht Houston The Netherlands New Orleans USA Malaysia Kuala Lumpur multidisciplinary engineering company we offer a broad range of services in the As a following markets: Buildings & Structures Industry & Energy Infrastructure & Ports Maritime Oil & Gas Water Rotating Tower, a building which constantly changes shape Each floor rotates around a central core Usually, a structural engineer can give a structure the necessary rigidity by adding more raw material. In this way, the laws of dynamics have no effect. However, the engineer has to take into account other considerations. Additional weight (in the form of steel or concrete) is expensive, while the increased weight reduces flexibility. For example, a crane must remain mobile and must be able to work quickly and efficiently. The designer must devise a solid but light and safe structure. The crane must function as desired, and its operation must remain unaffected by any extraneous movement. The designer must calculate the structure’s sensitivity to dynamic effects in advance. The results of these calculations are then integrated into the design. It becomes possible to change the mass and rigidity of the structure by artificially increasing the loads or by dampening undesirable movement. Iv-Groep carried out the constructive engineering and calculations for the London Eye, a gigantic Ferris wheel on the banks of the River Thames in London. The structure incorporates countless dampers to prevent vibration. As a world-class tourist attraction it meets the very highest demands of comfort and safety. Iv-Groep also designed the new lock gates for the expansion of the Panama Canal. For this project we had to take the strong seismic zone of activity into consideration. If the gates were to give way due to a strong earthquake, it would be a disaster for Panama. The lakes situated at high altitudes which form part of the course of the canal would run dry and this would be disastrous. We therefore conducted a meticulous study using both spectral and time history analyses to determine how the gate complex would react in the event of an earthquake. Besides the dynamics phenomenon, the design process must take fatigue into consideration. A crane which is used 24 hours a day, to unload containers from ships in the port of Rotterdam will eventually begin to show signs of fatigue. The same as the huge steel lock gates for the new Panama Canal, or an oil platform which must withstand the varying force of the waves day and night. The risk of fatigue can never be ignored when devising a structure that has to withstand variable loads. Indeed our engineers take this phenomenon into consideration. By using advanced calculation and by applying organic forms and creative solutions, they ensure that the effects of variable loads remain limited. Knowledge of technology is the core to your success The A2 motorway: the main north-south route in the Netherlands Road design and civil structures A man, a plan, a canal: Panama! The Panama canal was opened with this slogan. The idea of constructing a canal to link the Atlantic and Pacific Oceans was discussed as early as the sixteenth century, although it was not until 1880 that the first construction attempt was made by French engineers. The technical difficulties and harsh local conditions forced them to abandon the project in 1889, by which time over twenty thousand workers had lost their lives to malaria and yellow fever. It was the Americans who finally completed the canal. Ships no longer had to go around Cape Horn, the most southerly point of South America, to sail between the Atlantic and the Pacific or vice versa . The voyage between New York and San Francisco could be completed in less than half the time, and at far less risk. Clearly, the Panama Canal was of immense economic importance and remains so to this day. In the past, many ships were designed to be just small enough to pass through the Panama Canal. They were known as the ‘Panamax’ class. Today, much larger ‘Post Panamax’ vessels are being built. Their greater payload is more economically efficient, but they must of course sail around Cape Horn. The current standards in international shipping demand for a widening of the Panama Canal. The new, expanded canal is scheduled to open in 2014, exactly one hundred years after its predecessor. Iv-Groep is closely involved in this extremely prestigious project. It is imperative that the canal’s new lock gates function properly under all conditions. There are many challenges, not least the fact that the canal lies above two major geological fault lines. The engineers working on this project are technical experts of the highest calibre who enjoy brainstorming about such seemingly insurmountable challenges. Creativity gives rise to surprising solutions, whereas the impossible becomes possible. In this project, Iv-Groep is helping to write history! Creativity offers added value Strict hygiene regulations in the food and pharmaceutical industries give rise to many challenges with regard to both the production and packaging processes. Nothing can be left to chance. All equipment must be made of stainless steel. There can be no exposed horizontal surfaces where dust and product residue may accumulate. Special valves must be designed. Manufacturers in these industries are not satisfied with meeting the minimum standards: they wish to exceed them. On a packaging line for powdered baby food, massive 1000 kilogram bags must be filled without spilling a single gram. The pipe carrying the powder has a number of valves to prevent leakage. When the final valve closes, absolutely no powder must fall onto the sealed bag. The design of the valve therefore involves hundreds of hours of engineering work. Few people who buy a pack of baby food will give this a second thought. A packaging machine includes thousands of such intricate components. All must be carefully designed to meet the high hygiene requirements. Moreover, the machine is installed in a ‘clean room’ which provides the highest standards of hygiene. Staff must don special protective clothing and equipment to enter this area, which also has a special climate control installation. Air circulation, temperature and humidity are very precisely monitored and adjusted. This is necessary because of the nature of the powder itself. There must be no condensation, for example, since that would cause lumps to form. Designing a climate control installation to meet the rigid requirements of this industry is no simple undertaking. No pipes or channels can run through the clean room itself, for instance, and there is no ceiling area in which they can be concealed. This is an empty, bare room. Iv-Groep offers solutions to meet the challenges faced by producers in the food and pharmaceutical industries. Everything must meet the very highest quality requirements. And rightly so, since then we can all be certain of having safe food and medicines. Quality is an ongoing process Optimizing a packaging line for medicines Sterile and climate-controlled packaging Observing without being observed; gathering intelligence without being discovered. This is the main purpose of a submarine. To remain as inconspicuous as possible, the vessel must be compact. The interior layout of a submarine is extremely complex, since its crew must live and work in a very small area. The submarine must have all the equipment required to operate and to gather information and play its defence role: radar systems, sensors, weapon systems and so forth. It must also have sleeping accommodation, sanitary facilities and a kitchen for a crew of up to 55 individuals. Of course, the submarine must also be able to move from one point to another, sometimes doing so more than two hundred metres below the surface. Reliability and safety are of immense importance. If there is a fire or other emergency, the crew cannot simply open a door and step outside. Designing a submarine therefore entails looking at all aspects of reliability and safety from every angle. As with all seagoing vessels, stability is extremely important. The optimum balance between the submarine’s weight and its volume must be found. The vessel must remain upright at all times. The process of fitting all the various systems into the limited space is further complicated by the water pressure exerted on the submarine when sailing at depth. The water ‘squeezes’ the vessel from all sides. We might compare this to a washing line which is stretched taut above the surface but will hang limply when deep under water. All systems and pipes can be affected by this pressure. As a submarine often operates in enemy waters, there is also a danger of explosions from mines or depth charges. All the various systems on board, and the vessel itself, must be able to withstand explosions and the pressure waves they cause. In short, a submarine is unlike any other type of vessel. The design process is a challenging puzzle. The engineers of Iv-Groep have many decades of experience in designing all types of vessels, structures, and installations for the marine and offshore sectors. Approaching Safety from every angle A longer life for marine vessels Refurbishment and improvement An increasing proportion of our energy requirement is now being generated by large offshore wind farms. They offer the prospect of sustainable energy from a readily available renewable source, while making no demand on the limited space on land. The energy generated by the turbines is first collected at a substation. The energy from various substations is then transmitted to a ‘converter platform’ where it is converted from alternating current to direct current before being transported to shore. When transporting high voltage electricity over long distances, it is more economical to do so in the form of direct current since this reduces the energy losses. Once the contract for the design of a converter platform has been awarded, action begins at once. The first step is to order any equipment which has a longer delivery time. Detailed specifications are sent to the suppliers immediately after the project has been awarded. Such orders may be worth many millions of euros. Time is the most crucial factor. Completing the entire project within the shortest possible lead time is an enormous challenge. Much of the preparatory work is therefore done during the tendering phase. Iv-Groep looks beyond the standard solutions and takes a proactive approach in finding the best possible solution for its clients. All alternatives are carefully considered and compared. Back to the converter platform. Within a week, a project team comprising no fewer than eight technical disciplines has been assembled. The support departments are also represented within the team, which is led by an experienced project manager. The right ‘mix’ of people is essential. This multidisciplinary project team will ensure that the design of the platform is completed on time, and in accordance with all the requirements stated by the client. Soon, the converter platform will be part of a system which will assure many households and companies of a stable supply of sustainable energy, well into the future. Success demands the right dynamics F3-FA gas platform The first ‘self-installing’ platform with a total weight of 8,800 tons Renovation and expansion of Steenwijk wastewater treatment plant A complex phased plan Most of the world’s surface consists of water. Water is essential to life on earth, but it can also present a threat. We must meet our need for readily available water, but at the same time we must protect ourselves against its potentially destructive force with dikes, dams and other water defences. The pictures that we see in the news of heavy flooding and long-term drought in affected areas are well known to us. Water management, in terms of both quantity and quality, is a matter of global importance. How can fresh water be stored? How can we protect vulnerable regions against flooding? How do we ensure that everyone has access to the water they need? And how can drinking water be produced in the most efficient manner possible? Iv-Groep is actively involved in finding answers to these and many other questions. It is possible to produce drinking water from salt water at relatively low cost by the process of reverse osmosis, this entails filtering the water through membranes under very high pressure (60bar). The membranes trap the salt and the resulting filtrate is pure and fresh drinking water. Iv-Groep has applied this technology at various locations, including the seawater reverse osmosis installations on the Caribbean island of Aruba. Elsewhere, much drinking water production continues to rely on the distillation process. Unlike reverse osmosis, distillation has a very high energy requirement. Besides offering benefits in terms of costs and energy efficiency, reverse osmosis is a good solution for regions which are susceptible to drought but have ready access to salt water. In short, reverse osmosis technology offers new opportunities for the entire world. Sustainable technologies offer new opportunities The companies which make up Iv-Groep are Iv-Oil & Gas, Iv-Infra, Iv-Industrie, Iv-Consult, Iv-Water, Iv-Bouw, Escher Process Modules, Muzada, Iv-AGA, Iv-Consult Malaysia, Iv-Infra USA, Iv-Caribbean and Nevesbu. For further information about our projects and services, please visit www.iv-groep.com. Iv-Groep b.v. Noordhoek 37 3351 LD Papendrecht P.O. Box 1155 3350 CD Papendrecht The Netherlands Phone: +31 88 943 3000 www.iv-groep.com Iv-Groep
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