NEW ACHIEVEMENTS AND
IDEALS IN FLUID POWER
ENGINEERING
Proceedings of the 4th International Conference on
Fluid Power Transmission and Control
C97ICFP)
Edited by
Lu Yongxiang
Ge Yiyuan
INTERNATIONAL ACADEMIC PUBLISHERS
CONTENTS
PREFACE
1
v
FUNDAMENTAL RESEARCH
1.1 A NEW PROCESSING METHOD TO MATERIALS— HIGH-ENERGY WATERJET CUTTING
GaoChangshi, Ma Chang
1
1.2 EXPERIMENT STUDY ON FLUID FLOW IN FLUID POWER SYSTEM
Wang Linxiang, Chen Ying, Ruan Xiaodong, Lu Yongxiang
6
1.3 HYDRAULIC FLUID EVALUATION BY ASTM D- 2882: WEAR RATE ERROR MINIMIZATION
George E. Totten, Roland J. Bishop, Jr., Glenn M. Webster
10
1.4 NEW ACHIEVEMENTS AND PREVIEW OF FLUID POWER ENGINEERING
Lu Yongxiang
16
1.5 NEW GENERATION OF HYDRAULIC SEALS SUPPORTS PROGRESS FOR HYDRAULIC
CYLINDERS
Helmut Weiss
24
1.6. PATTERNS AND PROPERTIES OF AIR-SOLID TWO-PHASES FLOW FIELD IN CYLINDER
COAL BALL MILL
Ren Zhiyu, Wei Jianhua, Cheng Ling, Sun Shufeng
32
1.7 PERFORMANCE, BIODEGRADABILITY AND TOXICOLOGY OF HIGH-PERFORMANCE
HYDROLUBES
G. E. Totten, J. Cerf, G. M. Webster
36
1.8 PIV MEASUREMENT OF FLOW FIELD IN SPOOL VALVE CHAMBER
Ruan Xiaodong, Song Xiangqun, Fujio Yamamoto, Wang Linxiang, Shao Xueming
42
1.9 RESEARCH ON RHEOLOGICAL PROPERTIES OF HYDRAULIC FLUIDS BASED ON
WATER-IN-OIL EMULSIONS
Wang Zhengliang, Yao Shiqiang, Xiao Li
46
1.10 THE FINITE ELEMENT INVESTIGATION OF THE CROSS SECTION PARAMETER IN
NON- CIRCULAR DUCT
Gao Dianrong, Zhao Yongkai
50
1.11 THEORETICAL STUDY OF THE POWER LAW FLUID (n=l/4) FLOWING IN THE
ANNULAR CHANNEL
Zhu Shixing, Gao De, Ma Guang, Zhu Shihai
54
1.12 TRIBOLOGICAL MODELING OF HYDRAULIC FLUID LUBRICITY BY PERFORMANCE MAP
FILM THICKNESS EVALUATION
Lavern D. Wedeven, George E. Totten, Roland J. Bishop, Jr
58
1.13 VALVE WEAR DUE TO CONTAMINATION OF THE PRESSURE MEDIA BY SOLID PARTICLES
Stephan Lehner, Hubertus Murrenhoff
67
2
HYDRAULIC COMPONENTS AND SYSTEMS
2.1 A CONTROL VALVE BY MAKING USE OF AN ELECTRO-RHEOLOGICAL FLUID
(FUNDAMENTAL CHARACTERISTICS AND APPLICATION TO A PRESSURE CONTROL VALVE)
Yutaka KONDOH, Shinichi YOKOTA, Kazuhiro YOSHIDA
71
2.2 A TESTING STUDY ON SUPER LOW-SPEED FRICTIONAL CHARACTERISTICS OF
HYDRAULIC MOTOR
Liu Qinghe, Gu Yunbiao, Li Shangyi
77
2.3 ANALYSIS AND STUDY ON ENERGY-RECYCLING EQUIPMENT FOR AUTOMOBILES
CONTROLLED BY ELECTRO-HYDRAULIC INTEGRATED CIRCUITS
Huang Yalun, Huang Jundong
81
2.4 CERAMIC MATERIALS APPLIED IN HYDRAULIC MACHINES
M. Schopke, D.G. Feldmann
85
2.5 COMBINATION OF HYDRAULIC COMPONENTS BY METAL FLOW TECHNOLOGY
Ken Ichiryu, Shuji Ohira, Akira Tokairin
2.6 COMPUTED FORCE CONTROL OF HYDRAULIC SERVODRIVE WITH A NOVEL LS-SYSTEM
Jouni Mattila, Tapio Virvalo
:...92
97
2.7 DESIGN SYSTEM FOR HYDRAULIC (CONTROL) SYSTEM BASED ON OBJECTORIENTED 3D-MODELLER ACIS
D.G. Feldmann, B. Pott
103
2.8 DEVELOPMENT OF A NEW INTEGRATED PROPORTIONAL VALVE BLOCK FOR
HYDRAULIC ELEVATORS
Ran Longlin, Yang Huayong, Guo Shuiming
106
2.9 DEVELOPMENT OF A SEAWATER HYDRAULIC PISTON PUMP
Zhou Hua, Yang Shudong, Han Jinhu, He Xiaofeng, Li Zhuangyun
109
2.10 ELECTRO-HYDROSTATIC LOW POWER LINEAR DRIVE-SYSTEM PERFORMANCE
AND CONTROLS TO MINIMIZE POWER CONSUMPTION
B. Kazmeier, D. G. Feldmann
113
2.11 HYDRAULIC PUMP/MOTOR CAT SYSTEM
Sun Ling, Zhang Guoxiang, Jie Xiaopin, Yang Guotai
120
2.12 LOAD INSENSITIVE HYDROSTATIC DRIVE WITH CONTROL OF THE SECONDARY UNIT
Chul-Soo Kim, Chung-Oh Lee
124
2.13 NEW TYPE ENERGY-SAVING SOLENOID DIRECTIONAL CONTROL VALVE
Li Songjing, Hao Jihong, Xu Yaoming, Qiu Minxiu
129
2.14 OPTIMUM DESIGN AND CONTROL FOR NONLINEAR HYDRAULIC DAMPING
SUSPENSION
Han Bo, Gu Linyi, Wang Qingfen, Yuan Weijun
133
2.15 OPTIMAL DESIGN AND EXPERIMENT ON HYDROSTATIC TRANSMISSION SYSTEM OF
LOG-GRASPER
Wang Huande, Yang Yinggen, Wang Huiyi
137
2.16 OPTIMUM DESIGN AND DYNAMIC SIMULATION OF THE SPHERICAL HYDROSTATIC
SLIPPER PAIR IN A RADIAL PISTON HYDRAULIC MOTOR OF CRANKSHAFT TYPE
Pan Shewei, Jin Chaoming, Chen Zhuoru, Zhang Shouli
141
2.17 RESEARCH ON A FLOW SENSOR OF DOUBLE DIRECTION PRESSURE DIFFERENCE
TYPE
vui -
Li Qibai, Yin Bing, Wu Shiwen
145
2.18 RESEARCH AND DEVELOPMENT OF A DIRECT PRESSURE SENSING RELIEF VALVE
D. Yao, R. Burton, P. Nikiforuk, P. Ukrainetz, Q. Zhou
150
2.19 RESEARCH ON REDUCING THE SOUND LEVEL OF AXIAL PISTON PUMP CAUSED BY
CAVITATION AND PRESSURE PULSATION
NaChenglie, Xing Keli, Jin Xiajie
156
2.20 RESEARCH ON THE SERVO POWER SUPPLY UNITS WITH CONSTANT PRESSUREVARIABLE DISPLACEMENT PUMP AND ACCUMULATORS
FanZhixin, Dai Huanhai
161
2.21 SIMULATION STUDY OF A ELECTRO-HYDRAULIC DIGITAL COMPOUND VALVE
Yu Jin, Xu Lin, Lu Weihua, Zhuo Guangjun, He Xiaofeng, Pen Wenyue
165
2.22 STRUCTURE OPTIMIZATION AND SIMULATION RESEARCH OF SUPER HIGH
FREQUENCY ELECTRO-HYDRAULIC SERVO VIBRATING MACHINE
Yuan Weijun, Han Bo, Wang Qingfen, Gu Lingyi
169
2.23 STUDY ON DISTURBANCE TORQUE OF ELECTROHYDRAULIC LOAD SIMULATOR
WITH SYNCHRO-COMPENSATION SYSTEM
Pei Zhongcai, Su Donghai, Wu Shenglin, Liu Qinghe
173
2.24 STUDY ON THE LEAKAGE CHARACTERISTICS OF THE DISTRIBUTOR PAIR IN THE
ECCENTRIC CRANKSHAFT AND CONNECTING ROD-SLIPPER PAD HYDRAULIC
MOTORS
Chen Zhuoru, Tan Honghua, Jin Chaoming, Li Jun
177
2.25 THE RESEARCH ON MODELLING OF EFFECTION OF VARIATION OF MEDIUM
TEMPERATURE ON HYDRAULIC SYSTEM
Hou Yanqing
182
2.26 VARIABLE CHAMBER PRESSURE DIGITAL CONTROL SYSTEM AND ITS APPLICATIONS
Song Jun, Wang Jie, WangSulian
185
3
CONTROL TECHNIQUES
3.1
ADAPTIVE FUZZY NEURAL NETWORK CONTROL IN HYDRAULIC SERVO SYSTEM
Huang Wenmei, Yang Yong, Xiong Gaofeng
189
A FUZZY CONTROL METHOD FOR ACTIVE HYDRAULIC FILTERING
Zhou Wen, Sun Hongxia, Zhou Jiankun, Lu Shixin, Quan Long, Chen Qing
194
3.2
3.3 A GRADIENT OPTIMIZED ITERATIVE LEARNING CONTROLLER FOR THE SERVO
MECHANISM OF ROD PUMP DYNAMIC TEST EQUIPMENT
Ye Shuming, Lin Jianya
3.4
3.5
3.6
3.7
3.8
199
ALGORITHM DEVELOPMENT FOR THE VIBRATION CONTROLLER
James Zhuge
203
AN ADAPTIVE CMAC CONTROLLER FOR HYDRAULIC TURBINE SPEED GOVERNOR
Jin Bo, Zhang Guangqiong, Lin Jianya
208
A NEW PWM PROPORTIONAL CONTROL TECHNOLOGY
Li Congxin, Wang Jing
212
COMPARING DIFFERENT CONTROLLERS OF AN ELECTRO-HYDRAULIC POSITION
SERVO
Tapio Virvalo, Matti Linjama, Jouni Mattila
215
COMPOUND CONTROL DESIGN ON THE ELECTRO-HYDRAULIC POSITION SERVO
SYSTEM BANDSPREAD
Jia Guangzheng, Zhao Keding, Wang Xuanyin
220
3.9 DISTRIBUTED CONTROL OF FLUID POWER ACTUATORS
Magnus Elfving, Jan-Ove Palmberg, Arne Jansson
223
3.10 ELECTRO-HYDRAULIC SERVO CONTROL BASED ON NEURO-FUZZY TECHNIQUE
Sheng Wanxing, Dai Ruwei, Wang Sun'an, Shi Weixiang
232
3.11 EXPERIMENTAL STUDY ON SIMULATION AND CONTROL OF ELECTRO-HYDRAULIC
SYSTEM USED IN A LARGE-SCALE TRANSONIC WIND TUNNEL
Wang Fan, Zhou Ping, He Yue
237
3.12 HYDRAULIC POSITION CONTROL ON UNSTABLE BASE
Katsumasa SUZUKI, Junichi FURUSAWA
240
3.13 INTELLIGENT CONTROL FOR ELECTRO-HYDRAULIC PROPORTIONAL POSITION
SERVO SYSTEM
Luo An, HunHua
246
3.14 INVESTIGATIONS ON THE EFFECT OF PARAMETER VARIATIONS ON THE
PERFORMANCE OF AN ACTIVE IMPEDANCE CONTROL SYSTEM
AsokanT., Singaperumal M
251
3.15 NEURAL NETWORK ON-LINE SELF-LEARNING TRACKING CONTROL FOR ELECTROHYDRAULIC SERVO FATIGUE TESTING SYSTEM
He Yubin, Yan Guirong, Xu Liqin, Xu Jianxue
.•
255
3.16 NEURAL NETWORK VARIABLE STRUCTURE OUTPUT TRACKING CONTROL FOR AN
ELECTRO-HYDRAULIC SERVO TESTING SYSTEM
Tang Zluyong, Cao Binggang, Li Tianshi, Shi Weixiang
260
3.17 POSITION CONTROL OF ELECTROHYDRAULIC LINEAR DRIVE USING HYBRID FUZZY
CONTROL STRUCTURE
Mitja Kastrevc, Edvard Deticek
264
3.18 PSEUDO DERIVATIVE FEEDBACK CONTROL OF ELECTRO-HYDRAULIC SERVO
SYSTEMS
Chen Liu, Xu Mingheng, Wu Xiangdong
269
3.19 RESEARCH ON DISCRETE ROBUST VARIABLE STRUCTURE CONTROL OF HYDRAULIC
ELEVATOR VELOCITY SYSTEM
Sha Daohang, Yang Huayong, Zhang Jianmin
275
3.20 SIMPLIFIED AND SPR-CONDITION FREE ADAPTIVE CONTROL FOR INPUT TRACKING
AND ITS APPLICATION TO ELECTROHYDRAULIC SERVO
M. Yamanoi, H. Naganawa, H. Tamura, S. Higaki, T. Sobajima
279
3.21 SOME EXPERIMENTAL CONSIDERATIONS IN THE NEURAL NETWORK SIMULATION
OF A LOAD SENSING PUMP
Xu Xin Ping, R.T. Burton, CM. Sargent, P.R. Ukrainetz
285
3.22 STATIC NEURAL NETWORK NONLINEAR CONTROL AND ITS APPLICATION IN
HYDROSTATIC TRANSMISSION SYSTEM WITH SECONDARY REGULATION
Jiang Jihai, Wang Dehai, Wu Shenglin, Liu Qinghe
3.23 STRATEGIES TO CONTROL THE COMPLIANCE FROM ELECTROPNEUMATIC
ACTUATOR
Christine Prelle, Maurice Betemps, Alain Jutard
3.24 STUDY ON FREQUENCY RESPONSE OF DISPLACEMENT DISTURBANCE TYPE
ELECTRO-HYDRAULIC SERVO LOAD SYSTEM
—x—
•.
290
293
Wang Anmin, Shi Xiang, Zhong Wenying
299
3.25 THE DEVELOPMENT OF SINGLE NEURON ADAPTIVE CONTROL IN HYDRAULIC
ELEVATOR
Zhang Jianming, Yang Huayong, Sha Daohang, Lu Yongxiang
301
3.26 THE INFLUENCE OF EXCITATION SIGNAL ON MATHEMATICAL MODEL PARAMETERS
OF ELECTROHYDRAULIC SYSTEM
A. Pizon, K. Sikora, T. Stefanski
304
3.27 THE ON-LINE IDENTIFICATION OF THE ELECTRO-HYDRAULIC SERVO SYSTEM BASED
NEURAL NETWORK
He Hong, Zhou Entao, Sun Wei, Zhou Shichang, Shi Weixiang, Lin Tingqi, Song Qin
310
3.28 THE PWM OIL TEMPERATURE CONTROL IN HYDRAULIC SYSTEM BASED ON MNN
NEURAL NETWORK
Sun Wei, He Hong, Zhou Entao, Zhou Shichang, Song Qin
316
3.29 VIBRATION AND MODEL EXPERIMENT OF A VVVF ELEVATOR
Xuan Zhicheng, Fu Zhoudong, Li Chengrong, Wang Ruiming
320
4
PNEUMATICS
4.1 A COMPUTED FORCE CONTROLLER IN A PNEUMATIC POSITION SERVO
Tapio Virvalo, Marti Linjama, Jouni Mattila
327
4.2 A GREY FORECASTING MODEL FOR THE PREDICTION OF FATIGUE FAILURE OF
PNEUMATIC SOLENOID VALVES
Jyh-Chyang Renn, Jiunn-Min Wu
331
4.3 FUZZY CONTROL OF PNEUMATIC POSITION SERVO SYSTEM USING PCM DRIVE
MODE
Liu Baojun, Zheng Xueming, Liu Xingbo
336
4.4 ENERGY REGENERATION SYSTEM FOR PNEUMATIC SERVO CONTROLLED ACTIVE
SUSPENSION
Toshiro Noritsugu, Hiroyuki Takatori, Kazuhiro Matsushita
340
4.5 GIANT MAGNETOSTRICTIVE ACTUATOR AND ITS APPLICATION IN PNEUMATIC
FLAPPER-TYPE PRESSURE VALVE
Xia Chunlin, Ding fan, Tao Guoliang, Lu Yongxiang
345
4.6 INTELLIGENT PNEUMATICS-THE LATEST TREND IN PNEUMATIC ACTUATORS AND
CONTROL SYSTEMS
Zhou Hong
348
4.7 MODELING AND SIMULATING INVESTIGATION FOR A COMPLICATED PNEUMATIC
SYSTEM
356
Li Baoren, Zheng Yunfang, Li Zhuangyun
4.8 ON-OFF VALVE CONTROLLED PNEUMATIC POSITIONER
Seo-Ho Choi, Chung-Oh Lee
360
4.9 PNEUMATIC FORCE CONTROL USING PCM VALVES
Wang Xuanyin, Liu Qinghe
364
4 10 STUDY ON CONDENSATION OF WATER VAPOR IN PNEUMATIC SYSTEMS
Zhang Huping, Shigeiu IKEO, Koji TAKAHASHI, Yasuo SAKURAI
4.11 STUDY ON NEW STRUCTURAL PNEUMATIC HIGH-SPEED ON-OFF VALVE
Bao Gang, Liu Qingfe, Li Bao, Wang Zuwen
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xi
368
373
4.12 STUDY ON THE PROCESS OF CHARGING AND DISCHARGING IN PNEUMATIC SYSTEM
Jin Yingzi, Li Jun, WangZuwen
378
4.13 THE APPLICATION OF BOND-GRAPH IN PNEUMATIC SYSTEM
Li Jun, Li Yan, WangZuwen
383
4.14 THE CP-SYSTEM BY FESTO-CONTROLLING PNEUMATIC VALVES VIA CAN
Dieter Goetz
387
4.15 THE POSITION CONTROL OF PNEUMATIC SERVO SYSTEM BASED ON THE RBF
NETWORKS
LuQiang, Zhang Cuifang, Xu Yaomin
393
5
FAULT DIAGNOSIS
5.1 A FUZZY NEURAL NETWORK APPROACH TO FAULT SIGNAL PROCESSING OF
HYDRAULIC AGC SYSTEM
Gao Yingjie, Kong Xiangdong, Yang Tielin, Wang Yiqun
396
5.2 ALGORITHMS AND MEANS OF DIAGNOSING OF HYDRAULIC SYSTEMS BASED ON
ANALYSIS OF DYNAMICS OF WORKING ENVIRONMENT
Vackoulitch E.A., Gamov S. V., Komeva J.V., Mordvintsev E. J
401
5.3 APPLICATION OF FERROGRAPHY TO FAULTY DIAGNOSIS OF HYDRAULIC SYSTEMS
Gong Liehang, Wang Qiang, Yan Jun
404
5.4 FAULT DIAGNOSTIC METHODS OF THE HYDRAULIC OPERATING SYSTEM (HOS)
FOR CIRCUIT BREAKER
Yue Xin, Ge Yiyuan, Ding Fan
407
5.5 FAULT DIAGNOSIS SYSTEM OF WELDER IN CONSORTIUM ROLLING MILL PLANT
Xuan Zhicheng, Chen Zhangwei, Lu Weihua, Lu Yongxiang
411
5.6 NEURAL NETWORK APPROACH TO SENSOR FAULT DIAGNOSIS OF HYDRAULIC AGC
SYSTEM
Jiang Wanlu, Wang Yiqun, Li Jiutong, DuChongjie
415
5.7 SIMULATION APPLIED IN SYSTEM FAULTS DIAGNOSIS AND ANALYSIS
Sun Yuqing, Liu Jinjun
420
5.8 STUDY ON A NEW METHOD OF FAULT DIAGNOSIS IN HYDRAULIC SYSTEM
Song Yaoli, Lai Qiyuan
'.
423
6
INDUSTRIAL APPLICATIONS
6.1 A STUDY ON REDUCTION OF WAVEFORM DISTORTION IN A HYDRAULIC SHAKER
Tomoo Kubota, Fumihide Kozuma, Noriki Kubokawa, Fumikazu Sugimoto
427
6.2 A SUCCESSFUL APPLICATION OF FLUID POWER IN CONTINUOUS EXTRUSION
MACHINES
Fan Zhixin, Song Baoyun, Chen Jiguang
433
6.3 DYNAMIC PROPERTIES OF A FLEXIBLE HYDRAULIC CRANE
Matti Linjama, Tapio Virvalo
436
6.4 FAULT TOLERANT ELECTRO-HYDRAULIC CONTROL SYSTEM FOR STEAM
TURBINE
Wei Jianhua, Wu Gengmao, Qui Yazhao
442
6.5 FUZZY CONTROL STRATEGY AND EXPERIMENTAL STUDY ON SCREW PLASTICIZING
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xii
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POSITION OF PLASTIC INJECTION MOLDING MACHINE
Wang Zhixing, Zhang Hua, Bai Guozhen
445
6.6 IDENTIFICATION OF PHYSICAL PARAMETERS FOR A HYDRAULIC ROBOT
Mads R. Schmidt, Henrik Madsen, Jianjun Zhou, Lars H. Hansen
449
6.7 OPTIMAL TRAJECTORY PLANNING OF ROBOT EXCAVATOR
Wu Weimin, Luo Shanghu, Feng Peien
456
6.8 SIMULATIONS AND EXPERIMENTS ON HYDRAULIC ENERGY STORAGE TRANSMISSION
SYSTEM OF VEHICLE
WangHuiyi, WuPeirong
460
6.9 THE APPLICATION AND STUDY IN HYDRAULIC SYSTEM OF MECHANISM OF SLIDE
GATE OF CAPACITY 270T STEEL LADLE
ChenFangli
464
6.10 THE ELECTROHYDRAULIC SYSTEM WITH ADAPTIVE CONTROL FOR INJECTION
MOLDING MACHINES
Liu Xiangming, LiuQinghe
467
6.11 THE STUDY ON NON-SINUSOIDAL MOLD OSCILLATION TECHNOLOGE USED IN THE
CONTINUOUS CASTING MACHINES
Wu Xiaoming, Wang Yiqun, Zhu Qingxiang, Li Xiankui
471
7
DELAYED PAPERS
7.1 HYDRAULIC ACTUATOR CONTROLLED MULTI-DEGREE OF FREEDOM MECHANICAL
SYSTEM
Zhang Xiaohang
475
7.2 STUDY ON A LOAD PATTERN RECOGNIZER CONTROLLED FLUID POWER
TRANSMISSION SYSTEM
Chen Yankang, Yan Xueshu, Wang Yilian
478
7.3 DESIGN AND STUDY OF A HIGH SPEED DIGITAL VALVE
Zhou Fuzhang, Ren Dezhi, Li Liqian, Liu Zhiwei
481
7.4 RESEARCH ON THE METHODS OF REMOVING SPOOL STICKING ON LINE
LI Wei, Wang Ruiming, Ge Yiyuan
485
7.5 DYNAMIC CHARACTERISTICS OF ELECTROHYDRAULIC PARALLEL LINKSERVO
MECHANISM WITH SIX DEGREES OF FREEDOM
Sanroku SATO, Kengo TSUCHIYA
489
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