ARTICLES A highly crystalline layered silicate with three-dimensionally microporous layers HAE-KWON JEONG*1, SANKAR NAIR*1, THOMAS VOGT2, L. CHARLES DICKINSON3 AND MICHAEL TSAPATSIS†1 1 Department of Chemical Engineering,159 Goessmann Laboratory,University of Massachusetts,Amherst,Massachusetts 01003-9303,USA Physics Department,Brookhaven National Laboratory,Upton,New York 11973-5000,USA 3 Department of Polymer Science and Engineering,Silvio Conte National Center for Polymer Research,Amherst,Massachusetts 01003-4530,USA *These authors contributed equally to this work † e-mail: [email protected] 2 Published online: 22 December 2002; doi:10.1038/nmat795 Layered silicates with three-dimensional microporosity within the layers have the potential to enable new applications in catalysis, adsorption and ion-exchange. Until now no such materials have been reported. However, here we present the synthesis and structure of AMH-3, a silicate with three-dimensionally microporous layers, obtained in high purity and crystallinity. AMH-3 is composed of silicate layers containing eight-membered rings in all three principal crystal directions, and spaced by strontium cations, sodium cations and water molecules. Because of its threedimensional pore structure, acid and thermal stability, this layered material could find applications in polymer–silicate composites for membrane applications, for synthesis of combined microporous–mesoporous materials, and for the formation of new zeolites and microporous films. Its existence also opens new possibilities for the synthesis of other layered silicates with multidimensional microporous framework layers. nature materials | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials L ayered silicates currently find uses in ion-exchange, adsorption, catalysis and fabrication of nanocomposites1–3. Several layered silicates have been identified as having a structure that is a precursor to known zeolites (microporous (alumino)silicate framework materials)4–7. Potential uses of these layered zeolite precursors are emerging. For example, delamination of the layered precursor to the zeolite MCM-22 can lead to a material having a high surface area, consisting of thin, ordered silicate sheets with improved access to catalytic sites8. Our interest in these materials stems from their potential use in the fabrication of permselective membranes using polymer-layered silicate processing techniques. These include exfoliation, delamination, layer-by-layer assembly and Langmuir–Blodgett deposition, and have been shown to lead to silicate–polymer nanocomposites with a desirable combination of mechanical, thermal and/or barrier properties9–13. However, the straightforward extension of these materials to thin-film membrane fabrication requires layered silicates with gas-selective pathways along the silicate layer thickness. Here we report the synthesis and structure of the first three-dimensionally microporous layered material (which we call AMH-3),with 8-membered ring (8MR) limiting apertures (rings of eight ≡Si-O-Si≡units) along the thickness of the silicate layer as well as in the plane of the layers. Investigations in nanocomposite fabrication are underway.AMH-3 exhibits good thermal and acid stability,and is also of fundamental interest in understanding the relationship between twodimensionally (2D) layered materials and 3D framework structures.We suggest two new zeolite topologies that are directly related to AMH-3. Based on the structure of the layers, layered oxides or other compounds can be classified into those with dense non-porous layers and those that contain pores in the layers.Layered materials with porous layers can in turn be classified into materials with porous sheet layers and materials with microporous framework layers, that is, materials with a porous network within the layer. Figure 1 provides a schematic representation of this classification along with several examples. Microporous layers are of particular interest because they can be considered as framework materials like zeolites with one of their dimensions in the nanometre scale.In this respect,they are of interest in © 2002 Nature Publishing Group 1 ARTICLES a b c d Figure 1 Porous layers in layered materials. Illustrative examples of layered materials are provided along with a representation of the porous structure of the layer.a,Materials with dense layers such as clays1 and perovskites27.The representative structure of kaolinite is shown.b,Several aluminophosphates have single aluminophosphate sheets with pore openings (for example,8MR28-30,12MR31,32).Other non-oxide layered materials have similar structures33,34.The structure of a layered aluminophosphate is shown.c,An aluminosilicate (MCM-22P) has microporous layers with pores running within the layer,but the transport-limiting opening perpendicular to the layer is a 6MR.d,AMH-3 has 3D microporous layers with 8MR openings. The structure models are created using the Cerius2 program (Accelrys). catalysis, adsorption and ion exchange because they will allow fast transport while preserving desirable properties of framework materials such as well-defined catalytic sites and ion-exchange capability. It has also been shown previously that non-microporous 2D-layered silicates such as kanemite can be converted to mesoporous materials14,15 by intercalation of surfactant molecules between the layers, followed by a change in pH that induces the bending of the silicate sheets around the surfactant phase to form a mesostructured material. Microporous layered silicates open up the possibility of an elegant route towards combined microporous–mesoporous materials. A 3D-microporous layered structure is expected to possess unique properties, owing to the existence of micropores both parallel and perpendicular to the layers. The layered silicate AMH-3 described below possesses these structural features, in addition to good thermal and acid stability, and we consider it to be the first example of a class of materials that may enable novel catalytic, adsorption and synthetic applications. Moreover, polymer composites with materials like AMH-3 will combine the demonstrated mechanical strength of layered silicate–polymer composites with zeolite-like molecular sieving properties, and the ability to be processed as a thin film enabling fabrication of mixed-matrix membranes. The layered silicate AMH-3 was crystallized hydrothermally at 473 K from an alkaline, aqueous, sodium–strontium–titanosilicate reactant mixture.The crystalline material was obtained in yields close to 25% and subsequently purified by decantation and centrifugation (see Methods). Figure 2a shows an SEM image of the purified crystalline product.The inset shows an individual prismatic crystal of the material. Temperature-resolved in situ X-ray powder diffraction (XRD) patterns collected from the material (see Supplementary Fig. S1a) indicate that AMH-3 remains crystalline up to 723 K with little lattice contraction. 2 The structure appears to collapse at a temperature of 773K,although the lowest angle reflection retains considerable X-ray intensity. The structure of AMH-3 was solved (see Supplementary Information for complete details of structure determination) from a powder XRD pattern collected in-house. The structure of the silicate layers and the positions of the inter-layer strontium cations were elucidated from the preliminary structure determination, and it became evident that AMH-3 was a 3D layered silicate with a novel topology. A highresolution synchrotron XRD pattern was then used for structure refinement by the Rietveld technique. The sodium ions and water molecules were located by a combination of Fourier difference electron density maps, bond valence considerations, and Grand Canonical Monte Carlo (GCMC) simulations. The final structure of AMH-3 is in accordance with ICP-OES chemical composition analysis, chemical bond valence and bond geometry considerations16–18, and thermogravimetric water-loss measurements (see Supplementary Information for details). The unit cell formula for AMH-3 is Na8Sr8Si32O76.16H2O (monoclinic,space group C2/c,a=22.7830(60)Å, b = 6.9395(18) Å, c = 13.5810(40) Å, β = 92.5935(13)°, V = 2145.0(10) Å3). The occupancy of the metal cations is large enough to provide a charge-balanced structure. This means that the concentration of geminal silanol (Si-OH) groups is expected to be very low, and that the terminal oxygen anions in the silicate layers are coordinated with the strontium and sodium cations, or with protons of the water molecules. Figure 2b shows the 29Si-MAS NMR spectrum of AMH-3 (see discussion below),and Fig.2c shows the experimental and calculated synchrotron XRD patterns. Figure 3a–c shows views of the crystal structure down the [010], [001] and [100] axes respectively. The presence of 8MRs in all three nature materials | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials © 2002 Nature Publishing Group ARTICLES a –80 –85 –90 –93.5 –90.8 –89.4 b –95 –100 p.p.m c 1.5 Observed intensities 0.5 Counts ( × 10–3) 1.0 Rietveld structure fit 0 Possible C 2/c reflections Difference curve 10 20 30 40 Degrees Figure 2 Characterization of AMH-3. a,Purified sample of AMH-3 showing plate-like crystals (scale bar:10 µm).Inset,an individual crystal of AMH-3 (scale bar:5 µm).b, 29Si-MAS NMR spectrum of AMH-3 showing three resonances.The chemical shifts are with respect to tetramethylsilane.c,Powder synchrotron X-ray pattern of AMH-3 (λ = 0.690911 Å). directions is evident. The layers are stacked along [100], with chargebalancing cations and water molecules in the interlayer space. The structure also contains 10MRs along the [011] direction. The asymmetric unit of the silicate layers is a 4MR containing the silicon atoms SI1, SI2, SI3 and SI4, and which is clearly visible in Fig. 3c. From the structure of the layer, it is apparent that the atoms SI3 and SI4 are topologically identical and have the same coordination environment. These could possibly be related by a symmetry operation if the crystal had orthorhombic symmetry. However, the monoclinic angle deviates significantly from 90°,and the diffraction patterns could not be indexed nature materials | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials adequately with an orthorhombic unit cell. AMH-3 also contains composite Na-O/Sr-O octahedral sheets in between the silicate layers. These are formed by the coordination of strontium (SR1) and sodium (NA1) cations to water molecules and oxygens in the silicate layers, the SR1:NA1 molar ratio in the octahedral sheet being 2:1. The sodium cation NA1 is octahedrally coordinated by O6, O10 and Ow1 (a water molecule), whereas SR1 is in a distorted octahedral coordination with the O4, O5, O6 and O10 atoms. The other sodium (NA2) cations are occluded in the pore space of the silicate layers, and are sevencoordinated by O1, O3, O8 and Ow2 (water molecule). The strong © 2002 Nature Publishing Group 3 ARTICLES a c b NA2 Ow2 SI1 [001] SI2 SI3 SI4 SR1 [010] NA1 [100] [100] Ow1 [001] [010] Figure 3 Ortep35 views of the AMH-3 structure along three crystallographic directions. Colour coding:red = Si,blue = O,green = Na,gold = Sr.The size of the spheroids is proportional to their isotropic Debye–Waller factors.AMH-3 consists of layers with 8MRs in all three crystallographic directions,spaced by Sr cations,Na cations and water molecules. [100] projection of sheets from a single layer of AMH-3 Rotate about [001] [010] [010] [100] projection of sheets from two adjacent layers (identical to lovdarite) [001] [001] Tilt about [010] [100] Tilt about [010] [001] [010] [010] AMH-3 structure [101] [101] [10-1] projection of AMH-3 layer showing inter-layer microporosity [10-1] projection of adjacent layers showing inter-layer microporosity Figure 4 Projections of the AMH-3 structure omitting cations and water molecules.Top left:Projection of a single AMH-3 layer down [100].Bottom left:Projection of the same layer along [10-1] showing 8MRs in the layer.Top right:Projection down [100] of two sheets from adjacent layers.Bottom right:Projection of the same down [10-1] showing an interlayer transport path through 8MRs. Red = Si,blue = O. 4 nature materials | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials © 2002 Nature Publishing Group ARTICLES Translation along [011] Layer 1 Layer 2 + Layer 1 New zeolite type 1 180 ° rotation about [100] + translation along [011] Layer 3 + Layer 1 New zeolite type 2 Figure 5 Construction of two new zeolite frameworks from AMH-3 layers. Left: Translation of Layer 1 along [011] leads to Layer 2.Bonding of layers 1 and 2 leads to a new zeolite (Type 1).Right:Translation and rotation of Layer 1 leads to Layer 3.Bonding of layers 1 and 3 leads to another framework (Type 2).Red = Si,blue = O. be visualized down approximately the [10-1] direction (bottom left). The [100] projection of two sheets from adjacent layers (top right) is very similar to that of the beryllosilicate zeolite lovdarite20. The [10-1] projection (bottom right) shows alignment of the 8MRs providing a possible transport path from one layer to the next. In Fig. 5, we show the close relationship of AMH-3 with two new zeolite topologies, resulting from translation or rotation of individual layers followed by bonding of the layers with each other. No additional silicate species need be added to perform these conversions. For example,translation of one layer approximately along [011] (Fig.5,left) brings the Si-O– groups of adjacent layers into close proximity,allowing a possible condensation into a new ‘small-pore’zeolite type, containing 8MRs. Translation of the layer along [011] followed by a 180° rotation about the [100] axis (Fig. 5, right) leads to a second small-pore zeolite type. Because these two framework types are formed by bonding of individual layers, a number of disordered intergrowths between these two hypothetical materials are also possible. Because the layers of AMH-3 have a unique 3D microporosity, the material can find applications in high-performance composite polymer–silicate membrane materials for gas separations.The material is thermally stable up to 773 K,and also remained stable after 24 hours in a nitric acid solution at pH 2.7. Hence, it can be subjected to posttreatment procedures such as those leading to ion-exchange and intercalation of organic species. Apart from its potential applications, AMH-3 is of fundamental interest in exploring the connection between layered silicate materials and framework silicates such as zeolites. METHODS SYNTHESIS AND CHARACTERIZATION electrostatic effect of the divalent strontium cations could account for the high crystallinity and thermal stability of the material. The 29Si-MAS NMR spectrum (Fig. 2b) shows three resonances at –93.5, –90.8 and –89.4 p.p.m. (with respect to a tetramethylsilane reference sample).The ratio of the integrated intensities of these peaks is 1.00:1.28:2.11, obtained by fitting of the spectrum with three gaussian peaks. The crystallographic structure reveals that SI2 is connected to four silicon atoms (and is designated a Q4 silicon atom),whereas SI1,SI3 and SI4 are connected to three silicon atoms with the fourth Si-O bond directed into the interlayer space (and are designated Q3 silicon atoms). We may associate the highest chemical shift (at –93.5 p.p.m.) with the SI2 Q4 species,the next highest (at –90.8 p.p.m.) with the SI1 Q3 species, and the intense resonance at –89.4p.p.m.with the SI3 and SI4 Q3 species, both of which have a similar coordination environment. This assignment should lead to an intensity ratio of approximately 1:1:2 for the three resonances,which is close to that obtained experimentally.The assignment of the two low-field resonances to Q3 species is also consistent with the approximate chemical shift (–88.5 p.p.m.) predicted by the empirical correlation of Proshko19. This correlation is based on data from layered silicates and aluminosilicates (having exclusively Q3 silicon coordination), and relates the 29Si chemical shifts in these materials to the type and number of cations in the octahedrally coordinated cation layers.The assigned chemical shift of the Q4 silicon is lower by several p.p.m. than those found in zeolite materials, consistent with the low Si–O–Si angles involving the SI2 site (these range between 134.4° to 140.7°, see Supplementary Table S2). 29Si-MAS NMR spectra collected with cross-polarization were not significantly different from the spectrum shown in Fig. 2b. This is in agreement with the chemical formula of AMH-3, which indicates absence of a significant concentration of silanol groups in the crystal. In Fig.4,we show the layers of the AMH-3 structure,with the cations and water molecules removed for clarity. Each layer is formed by bonding together two silicate sheets containing 4MRs and 8MRs (Fig.4, top left). The transport path of a species diffusing through the layer can nature materials | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials The synthesis solution had a molar composition of 1 TiO2: 10 SiO2: 14 NaOH: x SrCl2: 675 H2O, where 2<x<14. In a typical experiment, NaOH was dissolved in deionized water, and SrCl2.6H2O was added. The mixture was stirred for 1 hour in a silicone oil bath at 353 K. Sodium silicate solution (27% SiO2, 14% NaOH, 59% H2O, Aldrich) was then added to the above solution and stirred for 30 minutes. Finally, titanium(III) trichloride (20% TiCl3, 20% HCl, 60% H2O, Aldrich) was added very slowly under vigorous stirring. The mixture was then homogenized by stirring for 30 minutes. The resulting solution was then introduced into a Teflon-lined stainless steel autoclave (Parr) and crystallized at 473 K with varying crystallization times. The product was washed with deionized water to neutral pH, and dried at 363 K overnight. A powder XRD pattern of the as-synthesized solid product was obtained (Supplementary Information, Fig. S1b). The crystals were separated from amorphous material by repeated precipitation from suspension. Figure 2 shows the final pure crystalline product. The synthesis has been carried out reproducibly with the method described above; however, up to now we are unable to make the material in the absence of titanium. Temperature-resolved powder XRD patterns were collected on a well-ground sample, using a Philips X’Pert diffractometer equipped with a Paar high-temperature attachment. The chamber was swept with a 50 cm3 min–1 helium flow to maintain an inert atmosphere. The sample was equilibrated for 1 hour at each temperature before data collection. Solid-state 29Si NMR spectra were obtained on a Bruker DSX300 with a magic-angle spinning (MAS) probe at room temperature, using a Bloch decay pulse program with a 3 µs 45° pulse and 1H decoupling at 50 kHz for an acquisition time of 23 ms. The recycle delay was 15 s, with approximately 500 scans required for a full 7 mm rotor spinning at 3 kHz. The chemical shift scale was externally set to zero for the 29Si signal of tetramethylsilane. STRUCTURE DETERMINATION For initial structure determination, powder X-ray data was collected from a well-crushed sample at room temperature. A well-aligned Philips X’Pert diffractometer operating in a Bragg–Brentano geometry was used, with λ (Cu Kα1) = 1.5406 Å and a Kα2:Kα1 intensity ratio of 0.523. Data were collected from 5–100° 2θ with an angular step size of 0.02° 2θ, and a data collection time of 125 s per step. Divergence and receiving slits of 1/32° were used. Powder synchrotron X-ray data for structure refinement were obtained at room temperature in a Debye–Scherrer geometry on beamline X7A of the National Synchrotron Light Source (Brookhaven National Laboratory), with λ = 0.690911 Å, an angular range of 3–42° 2θ, and an angular step size of 0.01° 2θ. ICP-OES chemical analysis of the material was carried out by Galbraith Laboratories (Knoxville, TN). Structure solution and structure refinement were carried out with the aid of the EXPO21,22 and GSAS23 packages, respectively (see Supplementary Information for details of structure solution and structure refinement). The background was fitted using a shifted Chebyshev24 polynomial with 22 coefficients. A pseudo-Voigt22 function with an asymmetry correction (7 parameters in all) was used to model the profile shape. The final number of structural parameters (fractional atomic coordinates, lattice parameters, and isotropic atomic displacement factors) was 74. Including the profile-scaling factor, the total number of refinable parameters was thus 104, with 3,900 observations. Also, the number of observed unique hkl reflections was 1,251, so that the fit of 74 structural parameters is sufficiently overdetermined. The adsorption simulations were carried out with the Cerius2 program (Accelrys). The Universal Force Field25 was used for representing the van der Waals interactions between the water molecules and the crystal. The electrostatic charges on all atoms were calculated by the charge equilibration26 technique. 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ORTEP-III: Oak ridge thermal ellipsoid plot program for crystal structure illustrations. Oak Ridge National Laboratory Report ORNL-6895 (1996). Acknowledgments We acknowledge support from NASA-Microgravity (98-HEDS-05-218), NSF (CTS 0091406) and Engelhard Co. Correspondence and requests for materials should be addressed to M.T. Supplementary Information is available on the website for Nature Materials (http://www.nature.com/naturematerials) Competing financial interests The authors declare that they have no competing financial interests. nature materials | ADVANCE ONLINE PUBLICATION | www.nature.com/naturematerials © 2002 Nature Publishing Group
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