HOT WEATHER CONCRETING Rate of Evaporation Plastic-shrinkage cracking is frequently associated with hot weather concreting in arid climates. It occurs in exposed concrete, primarily in flatwork, but also in beams and footings. Surface drying is initiated whenever the evaporation rate is greater than the rate at which water rises to the surface of recently placed concrete by bleeding. High concrete temperatures, high wind speed, and low humidity, alone or in combination, cause rapid evaporation of surface water. Plastic shrinkage cracking is seldom a problem in hot-humid climates where relative humidity is rarely less than 80%. Early in the bleeding process, however, and at rates of evaporation less than or equal to 0.2 lb/ft2/h, the method has been shown to be in good agreement with water loss measurements, as long as the temperature, humidity, and wind speed have been measured. Because bleeding rates vary from zero to over 0.2 lb/ft2/h, over time, and are not normally measured, it is common to assume a value for the critical rate of evaporation. The most commonly quoted value is 0.2 lb/ft2/h. The probability for plastic-shrinkage cracks to occur may be increased if the setting time of the concrete is delayed due to the use of slow-setting cement, an excessive dosage of retarding admixture, fly ash as a cement replacement, or cooled concrete. (ACI 305: Hot Weather Concreting) To find out what the evaporation rate is in your area, go to cemstone.com and click on the “Evaporation Rate Calculator” button or scan the QR code to the left and it will take you to our Rate of Evaporation page. RATE OF EVAPORATION CHART FOR HOT WEATHER RELATIVE HUMIDITY (%) PLASTIC CONCRETE TEMPERATURE (° F) 0 10 80 10 0 60 60 70 80 60 50 40 20 90 100 AIR TEMPERATURE IN THE SHADE 1. Enter with air temperature, move UP to relative humidity. 2. Move RIGHT to concrete temperature. 3. Move DOWN to wind velocity. 4. Move LEFT, read approximate rate of evaporation. WIND VELOCITY (MPH) RATE OF EVAPORATION (LB.SQ.FT./HR.) TO USE THIS CHART: 70 3 3 50 80 40 25 0.9 0.8 20 0.7 0.6 15 0.5 0.4 0.3 0.2 0.1 3 3 40 90 10 5 2 0 Corporate Office / 2025 Centre Pointe Boulevard / Suite 300 / Mendota Heights, MN 55120-1221 / 651-688-9292 / 1-800-CEMSTONE / cemstone.com THEORETICAL RATE OF EVAPORATION CHART If the evaporation rate exceeds 0.1 pounds per square foot per hour but is less than 0.2 pounds per square foot per hour, provide the following concrete evaporation protection. 1. Immediately apply an approved evaporation retarder to the concrete pavement and curbs or increase the surface cure application to 1.5 times the standard specified rate. 2. Take special precautions to ensure that the forms and subgrade are sufficiently moist or protected to avoid lowering the water content at the pavement/subgrade interface. In hot weather conditions, moisten the subgrade the evening before operations. 3. Ensure that the time between placing and curing is minimized and eliminate delays. 4. Use monofilament fibers to reduce the potential for plastic shrinkage. 5. Use a fog spray to raise the relative humidity of the ambient air if there is a delay in immediately applying the curing compound. 6. Minimize solar heat by shading, or wetting, concrete chutes or other equipment that comes in contact with plastic concrete. If the evaporation rate is 0.2 pounds per square foot per hour or greater, discontinue or take extreme precautions during the placement of concrete. HYDRATION STABILIZER ADMIXTURE USE AT HIGH TEMPERATURES Hydration stabilizers are advanced set retarders, an admixture which slows the hydration of cement, preserving workability. Hydration stabilizer admixtures are used for making more uniform and predictable high-performance concrete. Hydration stablizer admixture retards setting time by controlling the hydration of portland cement and other cementitious materials while facilitating placing and finishing operations. HYDRATION STABILIZER CHART Concrete Temperature Hours of additional Working Time 0.5-1 Hour 1-1.5 Hours 1.5-2 Hours 2-2.5 Hours 2.5-3 Hours 3-3.5 Hours 4-4.5 Hours 5-5.5 Hours 100°F - 109°F 5 oz./cwt 6 oz./cwt 7 oz./cwt 8 oz./cwt 9 oz./cwt 10 oz./cwt 11 oz./cwt 12 oz./cwt 90°F - 99°F 4 oz./cwt 5 oz./cwt 6 oz./cwt 7 oz./cwt 8 oz./cwt 9 oz./cwt 10 oz./cwt 11 oz./cwt 80°F - 89°F 3 oz./cwt 4 oz./cwt 5 oz./cwt 6 oz./cwt 7 oz./cwt 8 oz./cwt 9 oz./cwt 10 oz./cwt 70°F - 79°F 2 oz./cwt 3 oz./cwt 4 oz./cwt 5 oz./cwt 6 oz./cwt 7 oz./cwt 8 oz./cwt 9 oz./cwt 60°F - 69°F 1 oz./cwt 2 oz./cwt 3 oz./cwt 4 oz./cwt 5 oz./cwt 6 oz./cwt 7 oz./cwt 8 oz./cwt CWT - 100 lb of Cementitious These documents should not be used as a substitute for competent engineering advice, experience or project specifications. Cemstone cannot be responsible for misuse of these guidelines. Please contact your Cemstone Representative at 1-800-CEMSTONE or go to cemstone.com for more information. © 2014 Cemstone Products Company, All Rights Reserved
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