everywhere everyway we move everything

we move everything
everywhere
everyway
we move
we shape
we curve
Conveyor belts
Quick line
Belts
Slat belts
Retaining sidewalls
Heads
Curve components, 90° and 180°
Curved belt conveyors with tapered rollers
Transport lines and carousels
we protect
Wire mesh guards
Polycarbonate
Methacrylate
Stainless steel
we alert 12
we select 14
Tunnel metal detectors
Flat plate metal detectors
BLACK Rotary drum separators
WHITE Belt-mounted separators
Dispensers
we stock
16 SPOON
Turntable for containers
we lift up 18
Turntable for bags
STAIR 600 Elevator
STAIR 800/1000 Elevator
Mixer
we mix
20 BLEND
BIG BLEND Mixer
24
we preserve 22
SLIGHT DOOR System
CROSS CONVEYORS systems GENIUS Control panel
we control
we move
contents
we protect we select
we project
we shape we mix
4 we curve we draw up
we project
6 we care for
we mix
we draw up
we
select
8
we curve
we protect
we
stock
10
we preserve we move
we stock
p
This young company is built on the experience of a team of entrepreneurs who have been working in the
handling industry for over 15 years. They are committed to developing concepts for the most diverse segments of industry, spanning from PET and pharmaceuticals, through food, to mechanical components, without any limit in terms of product and design.
Roma stands out for its pro-active approach to business which aims at meeting customer requirements
while ensuring reliability and expertise. Every solution is the result of the synergy created between customers
and our design and development teams, with an eye always set on innovation. Our staff is constantly updated and trained to offer utmost professionalism throughout the entire production process.
Ideas, projects and products... We move everything!
4
we move
WE MOVE. Moving has been our business for over 15 years, creating solutions, machines and systems for top-quality industrial handling.
The QUICK line is designed with special removable joints that make it possible to flatten the conveyor
belt and easily overlap each element.
The considerable amount of space saved results in equally considerable savings in terms of shipping
costs, while maintaining the high levels of quality and reliability that distinguish all Roma products.
QUICK line
KNIGHT
L-shaped conveyor
The removable sidewalls
allow flattening
the conveyors and cutting
greatly packaging
and shipping costs.
BISHOP
Z-shaped conveyor
MODELS
• KING standard flat conveyor
• QUEEN standard flat conveyor
with upper articulated section
• ROOK standard flat
inclined conveyor
• KNIGHT L-shaped conveyor
• BISHOP Z-shaped conveyor
CHARACTERISTICS
• Sturdy frame made of primary extrusion
aluminium sections, alloy 6060, 15 micron anodised coating
• Standard cut-resistant and oil-resistant belt with smooth polyurethane coating
• Temperatures: -10°C to +90°C.
• Motor with standard drive unit consisting
of 0.12 kW three-phase asynchronous
motor, worm reduction unit,
and permanent lubrication
• Fixed standard speed: 3m/min.
• Start-stop switch/overload cut-out
including 5-metre cable and 4P CE plug
(3 phases+ground)
• Supply voltage: 400 V/50 Hz.
5
KING standard
flat conveyor
6
we shape
WE SHAPE. All Roma conveyors can be completed and customized by choosing the most appropriate
components: belts, plastic or metal slats depending on the product to be handled, retaining sidewalls
adjustable in height and width, heads that allow creating conveyor lines for any type of path.
Each choice is carefully assessed by our sales managers and production units according to the actual
requirements of customers in order to provide a top-quality final product that meets the needs of modern production lines in any industry.
Accessories
Standard belt
with strips
BELTS
• PVC/PU belts
• Cut-resistant and oil-resistant
• Special belts for
high temperatures
Central dividers
SIDEWALLS
• Adjustable in width and height
• Sidewalls in polyzene, 5/10 mm
• Teflon-coated sidewalls
• Sidewalls in stainless steel,
Aisi 304, 430
Belt with bandeboard
dividers
• Smooth or cleated surface
• With strips or bandeboard
• Customizable colour
• Vulcanised belt joints
Plastic belt in the presence
of electrostatic sources
SLATS
• PLASTIC slats in sealed reinforced PP,
cleated contact surface.
• PERFORATED slats for cooling.
The air circulating between the mesh
allows cooling.
Adjustable sidewalls
in parallel
• Central dividers
• Sidewalls with scraper skirt
• Sidewalls with lateral bandeboard
• Height in mm: 40, 80, 150,
200, 300
• Conveyors without sidewalls
Metal belt
for high temperatures
Head roller
HEADS
• Available roller diameter in mm:
20, 30, 50
• The different head sizes allow
putting several belts close
to one another
• METAL slat in steel with
different types of surface:
smooth, cleated,
cleated and perforated,
mesh
Example of perpendicular
passage between
two conveyors
• Roller with rolling insert
for small products
• Head roller ø 120 mm
7
All ROMA conveyors can mount
belts and accessories
as per customer request
8
we curve
Turning, curving, and changing direction: there are no limits to the possible connection combinations
between conveyor elements to create lines tailored to the production and logistics needs of our customers.
The material can be carried over simple curves or make U-turns while maintaining the same position.
The speed is kept constant without any change due to the centrifugal force of the movement.
Safe transport is ensured all along the path regardless of changes of direction and in height.
Conveyor lines
Circular
carousel
CHARACTERISTICS
• Narrow curve radii
• Transport even at high speeds
• Transport of heavy loads in
harsh environments
• Seamless transfer of smaller
and unstable products
Conveyor
with 180° curve
MODELS
• Conveyor with 180° curve and conical rollers
• Conveyor with 180° curve and tapered rollers
• Conveyor with 90° curve and conical rollers
• Conveyor with 90° curve and tapered rollers
• Elevated conveyor lines with 90° curve
• Combined conveyor with 90° curve
Conveyor
with 90° curve
COMPOSITION
• It is essential to know the exact configuration
of the items to be carried when you are planning
to add a curved conveyor to a conveyor line
• Minimum internal radius
of the curve = 300 mm
• Maximum working width
of the curve = 2500 mm
Detail of belt fastening
and tensioning springs
9
A broad range of conveyor line
options is available for unlimited
customizable solutions
10
we preserve
PROTECTing: products during handling and storage is essential on a production line.
Roma offers various types of protection depending on the type of items being carried: metal mesh,
polycarbonate, methacrylate, or stainless steel. Each material has its own specific characteristics,
which include transparency, strength, endurance, stability, and flexibility.
The answer to every need is waiting for you in Roma's wide range of handling products, tailored especially for you.
Guards
Polycarbonate
or methacrylate cover
DESCRIPTION
• Protective casing in polycarbonate
and anodized aluminium section frame
• Methacrylate protective casing
• Paint-coated or galvanized
wire mesh casing
Wire mesh
casing
Example of
polycarbonate cover
CHARACTERISTICS
• Guards are made according to customer
requests, product properties and needs
• Easy assembly and disassembly
• Total protection with inspection hatch
and safety micro-switch in models
incorporating robotics
Detail of protective
cover for hopper
APPLICATIONS
• Installation on KING incorporating robotics
• Protective tunnel for conveyor lines
• Protective casing for food industry
• Protective casing for loading hopper
• Accident prevention elevator casing
• Dust-proof casing
11
Conveyor with
polycarbonate casing
12
we alert
Attracting and separating metal from other materials is simple and safe with Roma Metal Detectors.
They are used when it is necessary to detect metal objects inside any type of item.
Depending on the specific application, a coil mounted along the belt or in a tunnel is able to detect metals and the entire system is managed by Genius control panels.
The degree of sensitivity depends on the distance between the metal object and the probe coil sensing
surface (the shorter the distance, the greater the sensitivity is).
metal detectors
The drive roller consists in
a series of circular magnets
fastened together
Flat plate metal
detectors
Ring metal
detectors
Magnetic roller
metal detector
MODELS
• Plate metal detector
• Plate metal detector with plastic slats
• Tunnel metal detectors
• Ring metal detector (for metals found inside plastic components)
• Plate metal detector with magnetic drive roller
(for metallic impurities sensitive to magnetic fields)
Fe
Any ferrous impurities,
captured by the magnetic
field, do not finish inside the
mouth of the granulator,
but are directed outside
and emptied into the chute
The commands include alarm buttons
in the presence of metals and reset
buttons when the metal
is removed.
13
Tunnel metal detector
14
we select
Selecting, splitting and sorting: another strength of Roma.
Striking the right balance between rotation speed and gradient is the key to the effective separation of
the product from the sprue.
We offer several alternatives for positioning with respect to the conveyor belt (direct, perpendicular,
longitudinal, etc.) and just as many selection variables. The product is sorted, channelled and removed if necessary.
The modular design of the components ensures flexibility and allows creating tailored conveyor and
sorting lines that meet the specific needs of customers.
black & white separatorS
Roller drum
separator
Perforated drum
separator
Spiral separator
Single roller separator
BLACK ROTARY DRUM SEPARATORS
WHITE BELT-MOUNTED SEPARATORS
Drum rotation, together with the counter rotation of the rollers,
creates the optimal conditions for separating the sprue from the product
White separators are designed to be mounted on a conveyor belt, including
in the case of limited space
BR ROLLER DRUM
• 24 PCVrollers, diameter: 50 mm
• Manually adjustable distance between rollers
• The elasticity of the belt allows adjusting the distance between
the separation roller and the conveyor belt
from min. 5 mm to max. 20 mm
• The sprue separator can be installed directly on the conveyor
which drives the rotary movement of the spiral
• It can also be installed on the King model for space-saving
requirements
• It separates different products regardless of size,
quantity in excess or whether stacked
• The spiral roller stops in the case of even minimal obstructions
• Different sizes available (240/440 mm)
BP PERFORATED DRUM
• Perforated rotating drum in sheet steel
with anti-seize tubes at request
• Hole diameter at request
CHARACTERISTICS
• Interchangeable BR/BP roller drum
• Inverter for speed control
• Flow controller
• Safety limit switch
• Adjustable tilt
• Adjustable height
• Lockable pivoting wheels
15
White WP
paddle separator
installed on bishop
belt conveyor
16
we stock
Filling, sorting, counting and stocking. Storage systems can be adapted to the most diverse logistical
and organizational needs.
Rotating elements combined with conveyors and elevators create carousel and work stations compositions of varying complexity.
Applications suitable for product counting by weighing as well as protection against dust and contaminants can be added to support the sorting process.
Roma solutions have no storage capacity limits and are designed to ensure maximum performance
while optimising overall space.
stoRAGE ELEMENTS
SPOON with 360° rotating chute: It can be placed
on the press at any point along the storage path
(longitudinal, lateral, and perpendicular).
MODELS
• Spoon dispenser
• Turntable for containers
• Turntable for bags
• Turntable with two loading levels
• Turntable with dust protection
Each storage system is tailored
to meet specific customer requirements
and is the result of a unique
and personalized project
o-round
Container filling (Ø 1200/1450 mm)
o-round
Bag filling (Ø 1200/1450 mm)
STORAGE SYSTEMS
• Vertical carousel
• Vertical storage for die-cast products
• Horizontal carousel
• Horizontal carousel with two working levels
• Cross Conveyor
• Work stations (transport, sprue
separation, counting, channelling, etc.)
• Bishop with lateral discharge chute
• Bishop with rotating chute
• Filling system for 2/4 containers
• Filling system with traverser
• Filling system without turntable
• Counting
• Weighing
17
Example of storage system
with perpendicular filling
18
we lift up
Changes in height along the conveyor line require different angles, speeds and methods while ensuring utmost product stability on the conveyor.
Roma elevators can be easily combined with other conveyor systems and are available in a wide variety of designs, including single or double channel, with product dispensers and diverters, vibrating
or sound-absorbing solutions, while ensuring top quality, rigorous testing and perfect assembly for
maximum performance.
CASTLE stair
Elevator model
STAIR 600
Detail of elevator
with double discharge
MODELS
• Elevator with retaining hopper
• Elevator with metal and plastic slat conveyor
• Elevator with heavy-duty metal slats
• Elevator with double discharge
• Elevator with vertical section
• Elevator with flat upper level
• Elevator with product diverter
• Elevator with double lifting channel
• Elevator with dosing hopper
• Special purpose elevator for plastics
Elevator model
STAIR 800/1000
CHARACTERISTICS
• Cut-resistant polyurethane belt with
thermo-welded slats, h 30/50 mm,
pitch 150 mm
• Fixed standard speed of 12 m/min
• Start-stop switch/overload cut-out including
5-metre cable and 4P CE plug
(3 phases+ground)
Example of the protective
stainless steel sidewalls
OPTIONALS
• Level probe
• Product shortage/in excess signal
• Automatic Start/Stop as needed
• Polycarbonate hopper cover
• Reinforced aluminium cover
19
Stair with inclined section
and top flat section
complete with hopper
20
we mix
Mixing products inside a mixer is made fast and effective by adding a tube-mounted auger.
The loading hopper conveys the material over the container and pours it inside. The entire process is
easily commanded with the practical control panel with running and stopping timer.
Maximum safety during operation is ensured through safety micro-switches installed on the inspection
hatches for immediate system stop.
BIG BLEND TANK
Mixer
mod. Blend
Mixer
mod. Big Blend
MODELS
• Standard mixer, Blend model, capacity: 240 l
• Vertical mixer, Big Blend model,
capacity 500 to 14000 l
• SAE 304 stainless steel mixer for food
and pharmaceutical products
CHARACTERISTICS
• Safety grille to protect the mixer
• Gate for material recirculation
• Knob to adjust the cross-section
of the opening leading to the auger
• Discharge tube with gate
• Inspection porthole
Detail of rear hatch
• Full-length tube-mounted auger (optional)
• Double safety lock hatches
• Practical rear doors
• Motor-driven mixer with V-belt drive
• Cabling duct
21
Detail of protective grille and gate
for material recirculation:
the centre knob adjusts
the cross-section of the opening
leading to the auger
22
we preserve
Preserving your preforms during storage is the idea inspiring the SLIGHT DOOR system designed
and improved by Roma to ensure that preforms are not damaged when loaded on the conveyor belt.
The hopper is equipped with ultrasound sensors and releases the preforms from a constant height
throughout the process, thus avoiding any damage to products.
The Cross Conveyor provides for the storage of preforms without descent hopper. It is useful in the
case of resistant and non-deformable products.
SLIGHT DOOR
Detail of
collection
hopper
Device
Slight DOOR
SLIGHT DOOR
• Standard slight
• Slight with collection conveyor
• Slight with quality control system
• 4-loading/unloading position Slight
• Slight with vibrating platforms
Cross CONVEYOR
CROSS CONVEYOR
• Standard Cross Conveyor
• Cross Conveyor with vibrating platforms
• Cross Conveyor with weighing system
Vibrating
platforms
to optimize
container filling
CHARACTERISTICS
• Slight containers, 100 x120 x 120h cm
• PLC-operated control
• Touch panel
• Quality control
• Belt with 30 mm high slats with vulcanized joints
• Polycarbonate guard
23
SLIGHT DOOR system for
the storage of preforms
in four different containers
24
we control
Controlling and managing a handling system is the key to leveraging the potential of Roma handling
solutions.
The innovative control panel allows managing countless functions applicable to the machinery, from
simple start and stop commands to more complex operations such as counting, weighing and calibrating the load. The Genius Control Panel can be installed on any conveyor and features a user-friendly
interface.
Programmable controls and acoustic signalling are an invaluable aid during the production and
handling cycle in any company.
GENIUS CONTROL PANEL
PROGRAMMES
MANUAL
For manual operation
PAUSE-WORK
Sets work and pause timing in hours, minutes and
seconds.
PULSE
For pulse operation
FEEDER
Starts up the conveyor for a time equal to the duration
of the signal coming from the robot. At the end of the
feed signal, the control panel stops the conveyor and
waits for the next signal.
CONTINUOUS
Like the MANUAL programme, but it allows managing
a dry contact generally received from a metal detector
antenna that stops the motor until automatic or manual reset.
OTHER FUNCTIONS
GF1/A MACHINE STATUS: the relay is triggered when the
main function
START command is sent to the control panel; idle status is triggered by an alarm or in the case of a STOP
command.
GF1/B
(For PULSE and FEEDER only) the relay is triggered
by the tripping of photo cell FC1; idle status is triggered when the photocell is released.
(For CONTINUOUS only) the relay is triggered automatically or manually (depending on the userACK
setting) to send a reset to th e active metal detector;it
automatically returns to idle status when the metal detector signal is emitted.
secondary
function
Detail of keypad; the Genius Control Panel
offers multiple and specifically
programmable functions
Detail of
pushbutton strip
MAIN SPECIFICATIONS
• Maximum power: 0.75 kW
• Control panel complete with three-phase
inverter allows speed control
• Rating: IP 65
GF2/A ALARM: the relay is triggered when a stop alarm is acmain function
tivated; idle status is resumed when the alarm is reset.
GF2/B
The relay is triggered by the tripping of photocell FC2;
idle status is resumed when the photocell is released.
secondary
function
GF3/A MOTOR ROTATION: the relay is triggered when the
main function
belt starts moving; idle status is resumed when the
belt stops
GF2/B
The relay is triggered by the tripping of photocell FC3;
idle status is triggered when the photocell is released.
The relay on the logic board can replicate the function
set on one of three relays present on the expansion
(including without expansion). In this case, the corresponding expansion relay (if any) will continue to perform the set function
secondary
function
25
Example of a control panel
installed on an elevator
to manage the level probe.
Roma srl - Via Roma, 188/B
36070 CASTELGOMBERTO (VI)
ph +39 0445 940 248
[email protected]
www.romatomove.com
we move everything
www.romatomove.com