Ashta Chemicals Inc. 1 of 7 http://www.ashtachemicals.com/products/kohchem.htm Potassium Hydroxide Physical and Chemical Properties Physical Constants Chemical Reactions Dilution of Liquid Caustic Potash Densities and Concentrations Boiling Points Solubility Specific Gravities Conversion Tables MSDS Material safety data for dry potassium hydroxide in Adobe .PDF format. Physical Constants Chemical Name Potassium Hydroxide Chemical Formula KOH Molecular Weight 56.1 Crystalline Form Rhombic Specific Gravity 2.044 Melting Point 380°C (716°F) Boiling Point @ 760 mm Hg pressure 1,320°C (2,480°F) Heat of Fusion 28.6 cal/g Heat of Solution @ 18°C +13.29 Kg-cal per 250 moles H2O Solubility in Various Solvents Cold Water @ 0°C 97 grams per 100 mL water Hot Water @ 100°C 178 grams per 100 mL water Organic Solvents Very soluble in alcohol and ether Inorganic Solvents Insoluble in NH3 Back to Top ^ Chemical Reactions Moisture KOH is deliquescent and absorbs moisture from the air until it is dissolved. Heat is evolved during the dissolving process. pH KOH solutions are strongly alkaline and have a pH value greater than 12. Carbon Dioxide In the presence of moisture, KOH reacts with CO2 from the air to form K2CO3 and KHCO3. 1/7/2010 4:22 PM Ashta Chemicals Inc. 2 of 7 http://www.ashtachemicals.com/products/kohchem.htm Animal and Plant Fibers All living tissues, especially animal fibers such as wool, leather, silk and human skin are rapidly dissolved by KOH and thus destroyed. Plant fibers like cotton and rubber are less readily attacked. Heavy Organic Compounds In order to make heavy organic compounds soluble in water, parts of the KOH molecule are added by means of replacement and saponification reactions. Inorganic Compounds KOH reacts with inorganic acids and acidic anhydrides to form potassium salts. With metals it forms insoluble hydroxides. Back to Top ^ Dilution of Liquid Caustic Potash The following problems make use of the fundamental equations: DENSITY=WEIGHT/VOLUME Concentration 1 x Volume 1 = Concentration 2 x Volume 2 EXAMPLE 1: Dissolving Solid Forms of KOH Problem What amount of ASHTA flake caustic potash (90% KOH) and what amount of water must be added in order to obtain 20% KOH solution? Solution Refer to the Dilution Chart below since 90% KOH and water (0% KOH) are involved, use line A, which connects these two points. Follow the 20% line vertically until it intersects line A. Read horizontally left and right from the point of intersection. 22 lbs. of strong solution (90% KOH) must e added to 78 lbs. (9.38 gallons) of dilute solution (water) in order to obtain a 20% KOH solution. Pounds of water can be changed to gallons by dividing by 8.32 lb./gal. EXAMPLE 2: Diluting a KOH Solution Problem How many gallons of water must be added to 2,000 gallons of liquid caustic potash in order to obtain a 29% KOH solution? The KOH is found to have a specific gravity of 1.45 at 20°C. Solution Refer to the Specific Gravities Table and find that a 20°C caustic potash solution with a specific gravity of 1.45 contains 45% KOH by weight. On the Dilution Chart, follow the 29% line vertically until it intersects line B and read horizontally left and right from the point of intersection. 35.6 lbs. of water must be added to 64.4 lbs. of 45% KOH. Divide each number by its density (in lbs./gal.) to change from pounds to gallons and then divide the resulting numbers to obtain the number of gallons of water to be added to each gallon of 45% KOH. 35.6/8.32=4.28; 64.4/12.09=5.33 4.28/5.33=0.803 gal.water/gal.45% KOH EXAMPLE 3: Determining the Final Volume of a KOH Solution Problem After dilution, what will be the final volume at 20°C of the KOH solution in example 2? Solution Due to the chemical nature of caustic potash, shrinkage occurs when KOH solutions are diluted with water so that the final volume is always less tan expected. The exact final volume may be calculated as follows: Determine the weight of the original (45% KOH) solution and the weight of water added by multiplying the number of gallons by the density (in lb./gal.). Add the weights together and divide by the density (in lb./gal.) of the diluted (29% KOH) solution. (200 x 12.09) + (1606 x 8.32) = 37542 lb. (37542 lb.) / (10.63 lb./gal.) = 3532 gal. of 29% solution The final volume is actually 3532 gallons compared to the expected volume of 3606 gallons. EXAMPLE 4: Strengthening a KOH Solution Problem How many gallons of 45% KOH must be added to 1,000 gallons of 25% KOH in order to obtain a 30% KOH solution at 20°C? Solution Follow the 30% line on the Dilution Chart vertically until it intersects line C. Read horizontally left and right from the point of intersection. 25 lbs. of 45% must be added to 75 lbs. of 25% in order to make a 30% KOH solution. Divide each number by its density (in lb./gal.) to change from pounds to gallons. Densities at 20°C can be obtained from chart 2. Divide the resulting numbers to obtain the number of gallons of 45% to be added to each gallon of 25%. 25/12.09=2.07; 75/10.12=7.41 2.07/7.41=0.279 gal.45% KOH/gal.25% KOH Since 1,000 gallons of 25% KOH are to be strengthened, multiply 0.279 by 1,000. 279 gallons of 45% KOH must be added to 1,000 gallons of 25% KOH in order to obtain a 30% solution. 1/7/2010 4:22 PM Ashta Chemicals Inc. 3 of 7 http://www.ashtachemicals.com/products/kohchem.htm Back to Top ^ Densities and Concentrations of aqueous caustic potash solutions at 20°C (68°F) Density of KOH Solutions Amount of KOH in Solution % KOH (by weight) Specific Gravity Pounds per Gallon Degrees Baumé Degrees Twaddell Actual Concentrations (100% KOH basis) International Caustic Potash (90% KOH basis) 2 1.01623 8.46 2.3 3.2 0.17 0.19 4 1.03437 8.61 4.8 6.8 0.34 0.38 6 1.05262 8.76 7.3 10.5 0.53 0.59 8 1.07106 8.91 9.6 14.2 0.71 0.79 10 1.08970 9.07 11.9 17.9 0.91 1.01 12 1.10855 9.22 14.2 21.7 0.91 1.01 14 1.12763 9.38 16.4 25.5 1.31 1.46 16 1.14694 9.54 18.6 29.4 1.53 1.70 18 1.16645 9.71 20.7 33.3 1.75 1.94 20 1.18617 9.87 22.8 37.2 1.97 2.19 22 1.20600 10.04 24.8 41.2 2.21 2.46 24 1.22614 10.20 26.8 45.2 2.45 2.72 26 1.24650 10.37 28.7 49.3 2.70 3.00 28 1.26712 10.54 30.6 53.4 2.95 3.28 1/7/2010 4:22 PM Ashta Chemicals Inc. 4 of 7 http://www.ashtachemicals.com/products/kohchem.htm 30 1.28799 10.72 32.4 57.6 3.22 3.58 32 1.30913 10.89 34.2 61.8 3.48 3.87 34 1.33053 11.07 36.0 66.0 3.76 4.18 36 1.35219 11.25 37.8 70.4 4.05 4.50 38 1.37413 11.43 39.5 74.8 4.34 4.82 40 1.39634 11.62 41.2 79.3 4.65 5.17 42 1.4188 11.80 42.8 83.8 4.96 5.51 44 1.44164 11.99 44.4 88.3 5.28 5.88 45 1.45314 12.09 45.2 90.6 5.44 6.04 46 1.46477 12.19 46.0 92.9 5.61 6.23 48 1.48820 12.38 47.6 97.6 5.94 6.60 50 1.51211 12.58 49.1 102.4 6.29 6.99 52 1.53632 12.78 50.6 107.3 6.65 7.39 Source: Data in columns 1 and 2 are taken from Akerloff and Bender, J. Am. Chem. Soc., 63: 1088 (1941). The remaining columns are calculated from the following formulas: Specific Gravity = (density KOH solution) / (density H2O) = (density KOH in lbs./gal. @ 20°C) / (8.321) °Be. = 145 - (145 / specific gravity) Back to Top ^ Boiling Points of aqueous caustic potash solutions Temp. (°C) % KOH (by weight) Temp. (°C) % KOH (by weight) 100 0.0 230 70.67 110 25.65 240 72.46 120 36.51 250 74.07 130 43.42 260 75.76 140 48.05 270 77.52 150 51.57 280 79.05 160 54.88 290 80.32 170 57.8 300 81.63 180 60.42 310 82.99 190 62.73 320 84.03 200 64.93 330 85.11 210 66.89 340 86.16 220 68.73 Back to Top ^ 1/7/2010 4:22 PM Ashta Chemicals Inc. 5 of 7 http://www.ashtachemicals.com/products/kohchem.htm Solubility of caustic potash in water Temperature (°C) % KOH (by weight) Solid Phase -2.2 3.6 Ice -20.7 18.4 Ice -65.2 30.8 Ice -36.2 26.6 KOH · 4H2O -32.7 43.8 KOH · 4H2O -33 44.4 KOH · 4H2O + KOH · 2H2O -23.2 45.9 KOH · 2H2O 0 49.2 KOH · 2H2O 10 50.7 KOH · 2H2O 15 51.7 KOH · 2H2O 20 52.8 KOH · 2H2O 30 55.76 KOH · 2H2O 32.5 57.44 KOH · 2H2O + KOH · H2O 50 58.33 KOH · 2H2O + KOH · H2O 100 64.03 KOH · 2H2O 125 68.06 KOH · 2H2O 143 75.73 KOH · 2H2O Back to Top ^ Specific Gravities of aqueous potash solutions at various temperatures and concentrations % KOH (by wt.) 32°F 0°C 50°F 10°C 68°F 20°C 86°F 30°C 104°F 40°C 122°F 50°C 140°F 60°C 158°F 70°C 0 0.99982 0.99948 0.99800 0.99553 0.99219 0.98809 0.98330 0.97789 2 1.01927 1.01822 1.01623 1.01341 1.00985 1.00562 1.00076 0.99529 4 1.03849 1.03681 1.03437 1.03124 1.02749 1.02315 1.01822 1.01269 6 1.05773 1.05548 1.05262 1.04922 1.04528 1.04083 1.03583 1.03026 8 1.07706 1.07429 1.07106 1.06739 1.06329 1.05872 1.05366 1.04804 10 1.09650 1.09327 1.08970 1.08579 1.08153 1.07686 1.07174 1.06607 12 1.11607 1.11243 1.10855 1.10443 1.10002 1.09526 1.09008 1.08437 14 1.13576 1.13177 1.12763 1.12332 1.11877 1.11392 1.10868 1.10293 16 1.15557 1.15130 1.14694 1.14245 1.13779 1.13285 1.12756 1.12176 18 1.17546 1.17098 1.16645 1.16183 1.15706 1.15205 1.14670 1.14087 1/7/2010 4:22 PM Ashta Chemicals Inc. 6 of 7 http://www.ashtachemicals.com/products/kohchem.htm 20 1.19542 1.19082 1.18617 1.18145 1.17659 1.17151 1.16610 1.16024 22 1.21532 1.21069 1.20600 1.20122 1.19630 1.19116 1.18570 1.17981 24 1.23575 1.23094 1.22614 1.22132 1.21635 1.21115 1.20565 1.19973 26 1.25642 1.25145 1.24650 1.24154 1.23651 1.23128 1.22576 1.21982 28 1.27730 1.27219 1.26712 1.26204 1.25691 1.25159 1.24602 1.24006 30 1.29840 1.29318 1.28799 1.28280 1.27758 1.27217 1.26653 1.26054 32 1.31973 1.31442 1.30913 1.30384 1.29852 1.29302 1.28733 1.28129 34 1.34132 1.33591 1.33053 1.32514 1.31974 1.31416 1.30840 1.30232 36 1.36314 1.35766 1.35219 1.34672 1.34124 1.33558 1.32976 1.32364 38 1.38524 1.37969 1.37413 1.36857 1.36303 1.35729 1.35141 1.34524 40 1.40765 1.40199 1.39634 1.39071 1.38510 1.37930 1.37335 1.36713 42 1.43037 1.42459 1.41884 1.41313 1.40747 1.40160 1.39560 1.38932 44 1.45347 1.44751 1.44164 1.43585 1.43015 1.42422 1.41817 1.41182 46 1.47700 1.47079 1.46477 1.45889 1.45315 1.44718 1.44108 1.43465 48 1.50097 1.49442 1.48820 1.48222 1.47645 1.47045 1.46431 1.45779 50 1.52565 1.51861 1.51211 1.50600 1.50022 1.49419 1.48802 1.48139 Back to Top ^ Conversion Tables The conversion factors below are calculated on a basis of 100% purity. To convert compound A into an equivalent amount of compound B, multiply by the A to B factor. To convert compound B into compound A, multiply by the B to A factor. Compound A Compound B A to B B to A K KOH K2 CO3 KCl K2 SO4 K2O 1.205 0.840 0.682 0.632 0.541 0.831 1.191 1.467 1.583 1.850 K2 CO3 KHCO3 CO2 0.318 0.220 3.141 4.545 K2 CO3 KOH 0.812 1.232 K2 SO4 SO4 = 0.551 1.814 KCl 2.103 0.856 0.737 0.479 1.169 1.356 ClK2 SO4 KNO3 Conversion Factor A to B = (Equivalent weight B) / (Equivalent weight A) Conversion Factor B to A = 1 / (Conversion Factor A to B) Equivalent Conductance of caustic potash solutions 1/7/2010 4:22 PM Ashta Chemicals Inc. 7 of 7 http://www.ashtachemicals.com/products/kohchem.htm °C °F Reference 18 64.4 238.7 (40) 18 64.4 239.0 (3) 25 77.0 274.9 (24) 25 77.0 274.9 (16)(17) 25 77.0 283.9 (33) 25 77.0 285.46 (32) 90 194.0 599.0 (8) Heat of Neutralization of caustic potash and caustic soda solutions at 20°C Mol Acid / 100 Mol H2O Mol KOH / 100 Mols H2O (Calories) Mol NaOH / 100 Mols H2O (Calories) HCl 14014 13895 HBr 13988 13843 HI 13915 13779 HNO3 14086 13836 Heat of Solution °C °F Mol of Water per Mol KOH Heat of Solution kcal/mol B.T.U. per lb. KOH Reference 11.4 52.5 260 12.46 399.9 (5) 18.0 64.4 250 13.29 426.5 (62) 100 212 260 16.8 539.2 (6) Back to Top ^ 1/7/2010 4:22 PM
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