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Next level of standards needed in the IFT industry
Process Technology @ FrieslandCampina
EFMWS presentation 20170405 Karel Horn
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Well cared-for cows are the basis for good quality
milk. The skill and professionalism of its member
dairy farmers underpin the quality, safety and
sustainability of FrieslandCampina’s wide range
of dairy products.
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19,000 ambitious member farmers
are the owners of FrieslandCampina
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FrieslandCampina at a glance
11.0 billion
euro revenue
Export to over
100
Figures 2016
countries
21,927
employees
19,006
Member dairy farmers
own the Company
Facilities in
32
countries
Every day
millions
of consumers
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Milk is
unique
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Impact of natural milk product
complexity in supply chain
Farmers and cows do not stop or pauze
Constant delivery
of milk
Food can
spoil:
Whatever route it takes,
We can not control
the
of our
main
ingredient
Timings
of quantity
processing
are
crucial
we always
make our products for consumers,
Differenct
aspects are
import
As
as quality
and hygiene
all over the world
in well
different
channels
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Interlinked production processes
casein
hydrolysates
bioactive
peptides
full
milk
powder
skimmed
milk
powder
GOS
inhalation
lactose
caseinates
pharma
lactose
food
lactose
cheese
calcium
-lactoglobuline
butter
milk
-lactalbumine
whey protein
concentrate
cream
whey
powder
butter
serum
lactoferrine
butter
milk fat
milk fat
fractions
whey protein
hydrolysates
lactoperoxidase
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Endless possibilities
Raw milk
Refine
Fat
Fat
Casein
Lactose
Whey
Lactose
Casein
Whey
Assemble
Pack
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Production process for IFT products
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(Liquid) Flow control in IFT products
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Frisolac Gold nr1 label in Hongkong
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Challenge: full label claim for each spoon
lic
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Digitalization
in Infant Nutrition
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Friso aims to create an
INTEGRATED DATA PLATFORM
Every FrisoPrestige Mum
• can be traceable any time any
where any acquisition
Every Tin of FrisoPrestige
• can be traceable any time any where
any acquisition Per consumer
• Per promoter girl
• Per store
• Per customer
• Per distributor
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Scan Visible
Code
Milking Date
Production Date
Pack to ship
COKZ Date
Export from
Holland
CIQ Date
Arrival China
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New Mums: Scan to check Friso
product authenticity
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The challenges
Ever increasing level in legal and consumer spec limitations
• More and more stringent product specs
• High “first time right %” essential
• Changing recipes (in same installation)
• Perfect full process control necessary ( track & trace etc)
And this with
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High fluctuations in raw material
composition
Plants build for Food and Feed
now produce IFT/Pharma grade
Limited history in he company
on Process control
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Our process control world
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Instruments foul without your knowledge
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We measure brix (conductivity, density etc) but in fact we like
to know accurate product composition
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We don’t have Process
Control expertise and
culture
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In fact we are only
interested in a number that
we can use to control our
process
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Challenges in sensor development
Sensors that indicate real time their own accuracy
Self calibrating sensors (in a fouling environment)
Sensor systems that measure what we want to know
Concentration 50 components on 50 places real time
One device with multiple channels?
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The “ideal” process control world
RFC
Process
control by
operator
Process
control
data
Sensors,
Data handling
Maintenance
Calibration
Consistent
output
Variabel
input
Production processes
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Which party could:
Translate data need to measuring
device
Select optimal measuring system
and vendor
Optimise sensor performance in the
field
Transfer sensor signal to reliable
measurement data:
Up-to PLC / Scada or DCS
Organise maintenance and
calibration of the whole data flow
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Conclusions
Accuracy in (flow) measurements has to go up in IFT production
Increasing governmental pressure
New business models to reach next level possible
We lack the knowledge and resources to make fast steps
Digitalization can be a very effective marketing tool:
What starts as an QA issue can turn into profit
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