1/4/2010 Corrosion Not all spontaneous redox reaction are beneficial. Corrosion Natural redox process that oxidizes metal to their oxides and sulfides runs billions of dollars annually. Rust for example is not the direct product from reaction between iron and oxygen but arises through a complex electrochemical process. Rust: Fe2O3 • X H2O Anode: Fe(s) g Fe+2 + 2eE = 0.44 V Cathode: O2 (g) + 4H+ + 4e- g 2H2O (l) E = 1.23 V Net: Fe+2 will further oxidized to Fe 2O3 • X H2O Chapter 9.6 Conditions for Corrosion Conditions for Iron Oxidation: Iron will oxidize in acidic medium SO2 g H2SO4 g H+ + HSO4+ Anions improve conductivity for oxidation. Cl- from seawater or NaCl (snow melting) enhances rusting Conditions for Prevention: Iron will not rust in dry air; moisture must be present Iron will not rust in air-free water; oxygen must be present Iron rusts most rapidly in ionic solution and low pH (high H+) The loss of iron and deposit of rust occur at different places on objects Iron rust faster in contact with a less active metal (Cu) Iron rust slower in contact with a more active metal (Zn) Iron Corrosion; Chemistry Most common and economically destructive form of corrosion is the rusting of iron. Rust is not a direct product of the reaction between iron and oxygen but arises through complex electrochemical process. The features of a voltaic cell can help explain this process. Iron will not rust in dry air; moisture must be present. Iron will not rust in air-free water; oxygen must be present Iron rusts most rapidly in ionic solutions and at low pH (High H+) The loss of iron and the depositing of rust often occur at different places on the same object. Iron rust faster in contact with a less active metal (such as Cu) and more slowly in contact with a more active metal (such as Zn). Corrosion Prevention 1
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