Operator’s and Maintenance Manual
HG2.5 and HG5
HydroGuide™ Winch
Serial No. 121831 and Higher
Manual PN OM1720
v.10051.1
English
Introduction
This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your HammerHead dealer if you do not understand the instructions in this manual, or need additional information.
The instructions, illustrations, and specifications in this manual are based on the latest information available at time of publication. Your machine may have product improvements and features not yet contained in this manual.
Earth Tool Company LLC reserves the right to make changes at any time without notice or obligation.
Operation and maintenance instructions are included in the Operator’s Manuals provided with the machine.
Additional copies of the manuals are available from your dealer. Use the reorder number on the front cover to order additional
manuals.
Copyright © 2010 Earth Tool Co. LLC All rights reserved
Earth Tool Co. LLC
1300 Capitol Drive
Oconomowoc, WI 53066 USA
HAMMERHEAD MOLE®, ACTIVE HEAD®, and CATAMOUNT™ are trademarks of
HG HydroGuide
Earth Tool Company, LLC.
Patents - 3
Patents
This machine may be covered by one or more of the following patents:
US 5,025,868
US 5,199,151
US 5,487,430
US 5,317,953
US 5,465,797
US 5,440,797
US 5,494,116
US 5,505,270
US 5,603,383
US 5,651,639
US 5,687,803
US 5,782,311
US 6,148,935
US 6,171,026 B1
US 6,260,634 B1
US 6,261,027 B1
US 6,263,983 B1
US 6,269,889 B1
US 6,273,201 B1
US 6,283,229 B1
US 6,302,410 B1
US 6,299,382 B1
US 5,337,837
US 6,321,858 B1
US 6,390,207 B2
US 6,371,223 B2
US 6,390,087 B1
(Other U.S. and foreign patents pending)
Patents - 4
HG HydroGuide
HAMMERHEAD EQUIPMENT LIMITED WARRANTY
EARTH TOOL COMPANY LLC, hereinafter sometimes referred to as ETC warrants each new industrial product of its own manufacture to be free from
defects in material and workmanship, under normal use and service for one full year after delivery to the owner or 1000 operating hours, whichever occurs first. During the warranty period, the authorized selling HammerHead Dealer shall furnish parts without charge for any HammerHead product that
fails because of defects in material and workmanship. Warranty is void unless warranty registration card is returned within ten days from the date of
purchase. This warranty and any possible liability of Earth Tool Company LLC hereunder is in lieu of all other warranties, express, implied, or statutory,
including, but not limited to any warranties of merchantability or fitness for a particular purpose.
The parties agree that the Buyer’s SOLE AND EXCLUSIVE REMEDY against ETC, whether in contract or arising out of warranties, representations, or
defects shall be for the replacement or repair of defective parts as provided herein. In no event shall ETC’s liability exceed the purchase price of the
product. The Buyer agrees that no other remedy (including, but not limited to, incidental or consequential loss) shall be available to him. If, during the
warranty period, any product becomes defective by reason of material or workmanship and Buyer immediately notifies ETC of such defect, ETC shall,
at its option, supply a replacement part or request the return of the product to its plant in Oconomowoc, Wisconsin. No part shall be returned without prior written authorization from ETC, and this warranty does not obligate ETC to bear any transportation charges in connection with the repair or
replacement of defective parts. Earth Tool Company LLC will not accept any charges for labor and/or parts incidental to the removal or remounting of
parts repaired or replaced under this Warranty.
This Warranty shall not apply to any part or product which shall have been installed or operated in a manner not recommended by ETC nor to any part
or product which shall have been neglected, or used in any way which, in ETC’s opinion, adversely affects its performance; nor negligence of proper
maintenance or other negligence, fire or other accident; nor with respect to wear items; nor if the unit has been repaired or altered outside of an ETC
authorized dealership in a manner of which, in the sole judgment of ETC affects its performance, stability or reliability; nor with respect to batteries
which are covered under a separate adjustment warranty; nor to any product in which parts not manufactured or approved by ETC have been used,
nor to normal maintenance services or replacement of normal service items. Equipment and accessories not of our manufacture are warranted only to
the extent of the original Manufacturer’s Warranty and subject to their allowance to us, if found defective by them.
ETC reserves the right to modify, alter, and improve any products or parts without incurring any obligation to replace any product or parts previously
sold with such modified, altered, or improved product or part.
No person is authorized to give any other Warranty, or to assume any additional obligation on ETC’s behalf unless made in writing, and signed by an
officer of ETC.
EARTH TOOL COMPANY, LLC.
Oconomowoc, Wisconsin USA
HG HydroGuide
Patents - 5
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Table of Contents
Introduction.................................................................................2
Patents .........................................................................................4
Hammerhead Limited Warranty .................................................5
Receiving and Delivery Report .................................................9
Dealer Prep..............................................................................9
Engine......................................................................................9
Hydraulics ...............................................................................9
General ..................................................................................10
Dealer Information .................................................................11
Identification Numbers - Record .............................................12
Delivery .................................................................................13
Safety Messages..................................................................10-15
Safety Decals .......................................................................11-23
Inspecting Safety Decals..................................................11-21
How the HG HydroGuide Winch Works ..............................20-33
Controls ................................................................................25-35
Engine Control ..................................................................25-35
Engine Monitors ................................................................25-37
Hydraulic Pressure Gauge ...............................................25-39
Auxiliary Electrical ............................................................25-40
USB Download Port ..........................................................25-41
HG HydroGuide
Data Logger - English.......................................................25-42
Bulgarian ..........................................................................25-65
Czechoslovakian ..............................................................25-85
Dutch ..............................................................................25-105
French ............................................................................25-125
German ..........................................................................25-145
Starting Procedure ............................................................30-165
Starting the Engine .........................................................30-165
Cold Weather Starting ....................................................30-166
Jump Starting .................................................................30-167
Shutdown Procedure ........................................................35-169
Stopping the Engine .......................................................35-169
Transporting the HydroGuide Winch ...............................40-171
Adjust Hitch Height ........................................................40-171
Attaching to Towing Vehicle ...........................................40-172
Preparing the Winch and Work Area ................................45-173
Personal Protective Equipment ......................................45-173
Wire Rope Failure ...........................................................45-174
Maintaining Wire Rope ...................................................45-175
Installing Wire Rope .......................................................45-178
Winch Setup ...................................................................45-179
Downrigger Setup ..........................................................45-180
Operating the Winch ..........................................................50-183
Intended Use ..................................................................50-183
Table of Contents - 7
Table of Contents
Paying Out Wire Rope ....................................................50-183
Startup ............................................................................50-184
Cooling System Additive ................................................75-195
Hydraulic Fluid Filter .......................................................75-196
Maintenance .......................................................................55-185
Maintenance Intervals ....................................................55-185
Greasing the Machine ....................................................55-185
Maintenance - 400 Service Hours ....................................80-197
Kubota Engine Maintenance ..........................................80-197
Maintenance 10 Service Hours or Daily ..........................60-187
Fluid Levels ....................................................................60-187
Engine Coolant Level .....................................................60-187
Crankcase Oil Level .......................................................60-187
Hydraulic Fluid Level ......................................................60-188
Fuel Tank ........................................................................60-189
Fairlead Rollers...............................................................60-189
Wire Rope Inspect ..........................................................60-190
Maintenance - 500 Service Hours ....................................85-199
Battery Electrolyte Level and Terminals .........................85-199
Electric/Mechanical Brakes ............................................85-200
Maintenance - 1000 Service Hours ..................................90-202
Cooling System ..............................................................90-202
Hydraulic Fluid ...............................................................90-203
Wheel Bearings ..............................................................90-204
Maintenance - 50 Service Hours or Weekly .....................65-191
Kubota Engine Maintenance ..........................................65-191
Wire Rope - Lubricate.....................................................65-191
Maintenance - As Required ..............................................95-205
Engine System................................................................95-205
Replace Battery ..............................................................95-205
Hydraulic Fluid Filter.......................................................95-206
Grease Points .................................................................95-207
Maintenance - 100 Service Hours ....................................70-193
Kubota Engine Maintenance ..........................................70-193
Hydraulic System............................................................70-193
Tires and Rims ................................................................70-194
Overall Machine..............................................................70-194
Service Specifications ....................................................100-209
Fuel and Lubricants ......................................................100-209
Machine Specifications ................................................100-210
Maintenance - 200 Service Hours ....................................75-195
Kubota Engine Maintenance ..........................................75-195
Table of Contents - 8
HG HydroGuide
Receiving and Delivery Report
DEALER PREP
Check or perform the following:
__ Check machine for shortage or damage in transit.
__ Check the condition of the decals.
ENGINE
__ Check the coolant level/anti-freeze mix.
__ Check the oil level of the engine.
__ Check the battery electrolyte level and charge.
__ Check the condition of the air cleaner.
__ Check the engine for proper operation.
HYDRAULICS
__ Check the level of the hydraulic fluid.
__ Check all hydraulic components for leaks or damage. Review and demonstrate with the customer the various aspects of tool operation:
HG HydroGuide
Receiving and Delivery Report - 9
GENERAL
__ Check the alternator/fan belt for proper tension.
__ Check all shields for installation and condition.
__ Check the machine for proper lubrication.
__ Check the condition of all decals.
__ Check all phases of operation.
__ Complete “Dealer/Customer Information”, page 9.
__ Complete “Identification Numbers - Record”, page 10.
Receiving and Delivery Report - 10
HG HydroGuide
Dealer or Customer Information
Dealer
Owner
Address
Address
City
City
State / Province
State / Province
Zip / Postal Code
Zip / Postal Code
Country
Country
HG HydroGuide
Receiving and Delivery Report - 11
IDENTIFICATION NUMBERS - RECORD
Machine Identification Numbers
Model Number ___________________________________
Serial Number ____________________________________
Located on Frame between Capstan and Take-up Real.
Engine Identification Numbers
Model Number ___________________________________
Serial Number ____________________________________
Receiving and Delivery Report - 12
HG HydroGuide
DELIVERY
Check and perform the following with the customer:
Winch
__ Review all sections of the Operator’s Manual.
__ Grease or oil all lubrication points; review lubrication, decal, and maintenance intervals.
__ Ensure all requested options are installed.
__ Review Winch operation (refer to the Controls section, page 25-1 and to the Operating the Winch section, page 50-1.
Dealer Installed Options
__ Review all appropriate operation and adjustment information.
Review of Operation
__ Review and demonstrate with the customer the various aspects of winch operation.
• Overall explanation of how the winch works.
• Winch Safety
• Preparing the winch for operation
HG HydroGuide
Receiving and Delivery Report - 13
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Section 10: Safety Messages
General safety messages appear in this Safety Messages section. Specific safety messages are located in appropriate sections of the manual
where a potential hazard may occur if the instructions nor procedures are not followed.
UNDERSTANDING SAFETY ALERT SYMBOL
This is the safety alert symbol. This symbol placed on your machine or in the manual is used to
alert you to the potential for bodily injury of death.
UNDERSTANDING SIGNAL WORDS
A signal word “DANGER”, “WARNING”, or “CAUTION” is used with the safety alert symbol.
Safety signs with signal word DANGER, WARNING, or CAUTION are located near specific hazards.
DANGER - Imminent hazards which, if not avoided, will result in serious personal injury or death.
WARNING - Potential hazards or unsafe practices which, if not avoided, could result in serious
personal injury or death.
CAUTION - Potential hazards or unsafe practices which, if not avoided, could result in minor personal injury or product or property damage.
HG HydroGuide
Safety Messages 10 - 15
READ, UNDERSTAND, AND FOLLOW INSTRUCTIONS
Do not operate the machine unless the instructions in the following manuals have been carefully read and understood.
•
This HammerHead HG HydroGuide Operator’s Manual.
•
Support equipment Operator’s Manuals.
Read and understand all safety messages in this manual and on your machine safety decals.
Safety decals located on your machine contain important information that will help you operate your equipment
safely. Keep safety decals in good condition. Replace missing or damaged safety decals.
Allow only responsible, properly instructed individuals to operate the machine. Carefully supervise inexperienced operators.
10 - 16
Safety Messages
HG HydroGuide
CALL YOUR ONE-CALL SYSTEM FIRST
WARNING: Electricity or gas explosion can kill. Laser light in cut cable
can result in eye damage. Locate utilities before drilling. Call 811 or 1-888258-0808 (U.S. or Canada) or local utility companies or national regulating
authority.
Before you start any digging project, don’t forget to call the local One-Call system in your area and any
utility company that does not subscribe to the One-Call system. For areas not represented by One-Call
Systems International, contact the appropriate utility companies or national regulating authority to locate
and mark the underground installations. If you don’t call, you may have an accident, suffer injuries, cause
interruption of services, damage the environment, or experience job delays.
The One-Call representative will notify participating utility companies of your proposed digging activities.
If you are in the U.S. or Canada, and do not know the number for the local One-Call representative in your
area, you can dial the North America One-Call number 1-888-258-0808 for this information. Utilities will
then mark their underground facilities by using the following international marking codes:
Red..............................................................Electric
Green/Brown.................................................Sewer
Yellow....................................Gas, Oil or Petroleum
White.....................................Proposed Excavation
Orange..................Communication, Telephone, TV
Pink.........................................................Surveying
Blue...................................................Potable Water
HG HydroGuide
Safety Messages 10 - 17
UNDERGROUND UTILITY CONTACT
WARNING: Contact with buried utilities can cause death or serious injury.
• Cut electric cables can shock or electrocute.
• Ruptured gas lines can cause fire or explosion.
• Laser light from cut fiber optic cables can cause serious eye damage.
Before excavating or drilling, contact the local One-Call system and any utility company that does not subscribe to the One-Call System, to locate all buried utilities in and around the proposed excavation or bore.
OSHA CFR 29 1926.651 requires that the estimated location of underground utilities be determined before beginning the excavation or underground drilling operation. When the actual excavation or bore approaches an estimated utility location, the exact location of the underground installation must be determined by a safe, acceptable and dependable method. If the utility cannot be precisely located, it must be shut off by the utility
company.
Before excavating or boring, contact the One-Call System to locate all buried utilities in and around the bore path.
•
Select a excavation path that will not intersect buried utilities.
•
Use caution when excavating on a path toward electric or gas lines.
•
If the utility cannot be precisely located, have the utility company shut it off before starting any underground work.
10 - 18
Safety Messages
HG HydroGuide
PERSONAL PROTECTION
Wear required personal protective equipment.
Wear close fitting clothing and confine long hair.
Avoid wearing jewelry, such as rings, wristwatches, necklaces, or bracelets.
Always wear:
•
•
•
•
•
Safety glasses
Work shoes
Hard hat
High visibility clothing when working near traffic (safety vest)
Hearing protection
CHECK LAWS AND REGULATIONS
Know and obey all Federal, State, and local laws and regulations that apply to your work situation.
DO NOT WORK IN TRENCH
Do not work in trench with unstable sides which could cave in. Specific requirements for shoring or sloping
trench walls are available from several sources including federal and state O.S.H.A. Offices. Be sure to
contact suitable authorities for these requirements before working in the trench.
HG HydroGuide
Safety Messages 10 - 19
Keep Spectators Away From Machine
Keep all spectators and other workers away from the machine and work area while in operation
WORK IN VENTILATED AREA
Exhaust fumes can be fatal.
If operating the machine in a closed area, remove the exhaust fumes with an exhaust pipe extension to the
outside
10 - 20
Safety Messages
HG HydroGuide
KEEP MACHINE IN GOOD CONDITION
Be sure the machine is in good operating condition and that all safety devices are installed and functioning
properly.
Visually inspect the machine daily before starting the machine. Refer to the daily pre-starting inspection
section.
Make no modifications to your equipment unless specifically recommended or requested by your local
Hammerhead Dealer.
Confined Space Regulation
Do not work in a confined space, such as a sewer, until requirements are met to ensure a hazard free environment. Specific requirements for confined space entry are available from federal and state OSHA offices.
HG HydroGuide
Safety Messages 10 - 21
CLEAR WORK AREA
Clear the work area of all objects that might interfere with the proper operation of the tool or hoses. Avoid placing tools or
other objects where they can fall into the boring pit.
LIFTING WINCH ACCESORIES
To avoid back injury, use proper lifting technique. Lift with your legs - not your back!
WARNING: Failure to follow any of the preceding safety instructions or those that follow within this manual,
could result in serious injury or death. This manual is only to be used for those purposes for which it was
intended as explained in this Operator’s Manual.
10 - 22
Safety Messages
HG HydroGuide
Section 11: Safety Decals
General safety messages appear in this Safety Messages section. Specific safety messages are located in appropriate sections of the manual
where a potential hazard may occur if the instructions nor procedures are not followed.
INSPECTING SAFETY DECALS
Safety decals located on your machine contain important and useful information that will help you operate your equipment safely.
To assure that all decals remain in place and in good condition, follow the instructions given below:
•
Keep decals clean. Use soap and water - not mineral spirits, abrasive cleaners, or other similar cleaners that will damage the decal.
•
Replace any damaged or missing decals. When attaching decals, the temperature of the mounting surface must be at least 40° F (5° C). The
surface must also be clean and dry.
•
When replacing a machine component with a decal attached, replace the decal also.
•
Replacement decals can be purchased from your Hammerhead equipment dealer.
HG HydroGuide
Safety Decals 11 - 23
11 - 24
Safety Decals
HG HydroGuide
HG HydroGuide
Safety Decals 11 - 25
11 - 26
Safety Decals
HG HydroGuide
HG HydroGuide
Safety Decals 11 - 27
11 - 28
Safety Decals
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Safety Decals 11 - 29
11 - 30
Safety Decals
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HG HydroGuide
Safety Decals 11 - 31
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Section 20: How the HG HydroGuide Winch Works
The HammerHead HG2.5 or HG5 HydroGuide Power Winch has a dual capstan design coupled with a large take up reel with a capacity of 2000 ft
(610 m) of 1/2” (12.7 mm) wire rope. Consult factory for greater quantity options.
The HG2.5 provides up to 25 kN (2.5 Long tons) while the HG5 provides up to 50 kN (5 Long tons) of constant tension for pipe bursting, pipe splitting, slip lining, and cable pulling. Speed is infinitely variable up to a maximum no-load speed of 120 fpm (36 mpm) take up speed and 165 fpm
(50 mpm) pay out speed. Line pull can be preset from 5 kN (.5 Ton) to 25 kN (HG2.5) or 50 kN (5 Ton) (HG5).
The HG2.5 or HG5 is set up at one end of the job in a manhole or receiving pit. The cable is fed through the existing line into the entrance pit where
it is attached to the designated pullback accessory.
When the cable and pullback accessory are received at the exit pit, the cable is unattached, the down rigger assembly removed, and the HG2.5 or
HG5 Winch moved out of the way.
HG HydroGuide
How it Works 20 - 33
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Section 25: Controls
ENGINE CONTROL
(1)
Key Switch
1
Center position ........................................................ ignition system OFF
Fully Counterclockwise.....................................turns on preheat system
1st position clockwise ....................................turns on electrical system
1st position clockwise ........................................................... engine run
2nd position clockwise .................................................starts the engine
(2)
2
Emergency Shutdown Switch
Push in ............................ shuts down engine and disables start system
NOTE: Engine has an electronic fuel shut off. Pushing in the throttle
will not shut down the engine.
HG HydroGuide
Controls 25 - 35
(3)
Throttle
Push center button to move in or out quickly:
Push knob........................................................does not stop engine
3
Pull knob ...........................................................increase engine rpm
Push knob....................................................... decrease engine rpm
Turn knob to make fine adjustments:
Clockwise ....................................................... decrease engine rpm
Counterclockwise .............................................increase engine rpm
Turn bases ring to lock setting:
Clockwise ................................................................................... lock
Counterclockwise ................................................................... unlock
25 - 36
Controls
HG HydroGuide
ENGINE MONITORS
(1)
Cable Direction Levers
Push lever Left .............................................................. pay in cable
Pull lever Right ............................................................pay out cable
Center lever ...........................................................................neutral
HG HydroGuide
Controls 25 - 37
(5)
Oil Pressure Indicator
On ....................................................................... oil pressure is low
(6)
Temperature Indicator
5
6
7
8
9
10
On .................................................................. engine is overheating
(7)
Voltage Indicator
On .............................................................alternator is not charging
(8)
Glow Plug Indicator
On ........................................................................ glow plugs are on
(9)
High Hydraulic Oil Temperature Indicator
On ........................................................................hydraulic oil is hot
(10)
Hydraulic Oil Filter Condition Indicator
On ................................................... hydraulic filter flow is restricted
(11)
11
Hour Meter
Hours ...........total number of hours machine has been in operation
NOTE: Low engine pressure and high temperature will shut down the
engine if either of the indicators are on for more than 15 seconds.
25 - 38
Controls
HG HydroGuide
HYDRAULIC PRESSURE GAUGE
(1)
Hydraulic Pressure Gauge
Winch:
In neutral .................................... approximately 0 - 300 psi (20 bar)
In use:
1
Operational pressure ................................. up to 3500 psi (241 bar)
(2)
Soft Start Switch
Up .............................................................. engage hydraulic pump
Down ........................................... disengage hydraulic pump (start)
(3)
3
2
Pressure Control Switch
Push down ..........................................decrease hydraulic pressure
Push up ................................................ increase hydraulic pressure
HG HydroGuide
Controls 25 - 39
AUXILIARY ELECTRICAL
(1)
12volt Auxillary Power
Use connector to operate a 12 volt electrical accessory. The circuit is
12v DC on when the ignition switch is in the run position and is protected by a
15 amp fuse.
(2)
Spotlight Switch and Panel Light
2
1
Up .................................................................................................on
Down ............................................................................................. off
Note: On domestic units, the panel switch will also turn on the “marker lights”
for night operation.
2
25 - 40
Controls
HG HydroGuide
USB DOWNLOAD PORT
(1)
USB
USB Download Port
Use connector to connect a USB jump drive to download data from the
data logger or to connect the optional printer to print out the data collected from the data logger
HG HydroGuide
1
Controls 25 - 41
DATA LOGGER - ENGLISH
Navigation
Text or symbols (called softkeys) over the three buttons along the bottom of the display will allow
the user to navigate through the menus, access functions and change parameters.
Configuration
The menu allows the user to set up various parameters of the module as well as allowing review,
printing and deletion of recorded data. The down arrow softkey moves the pointer between the
lines to allow selection of the particular option with the use of SELECT.
25 - 42
Controls
HG HydroGuide
Set Recording Frequency
Recording frequency, or how often a sample a sample of pulling force is recorded, is set in this
function. A maximum of 1024 sample points can be taken. The maximum distance that can
be recorded = (Recording Frequency * 1024)
HG HydroGuide
Controls 25 - 43
System
This function allows the user to select between English and Metric units. It also allows the user to
change the display contrast. Software revision is also displayed in this screen.
25 - 44
Controls
HG HydroGuide
Display Contrast
This function allows the user to change the display contrast to compensate for different viewing
angles.
HG HydroGuide
Controls 25 - 45
Application
The data logger can be configured to work with different models of winch systems.
WARNING: The HG Hydroguide Winch is calibrated at the factory using the HG5 settings. Do
not change the application settings to HG2.5 or HG12. If you do the calibration will be wrong.
25 - 46
Controls
HG HydroGuide
Force/Pressure Calibration
The data logger can be calibrated to compensate for component tolerances. By sampling two
points in the operational range of the sensor, a calibration factor can be calculated to apply to
future measurements taken by the pressure transducer as well as a 0 PSI reference.
NOTE: The Winch is pre-calibrated at the factory prior to shipping. Customers should not need
to re-calibrate the Data Loggers unless the Data Logger is replaced during a service repair.
HG HydroGuide
Controls 25 - 47
X1 = 0 PSI Reference
This should be taken with the ignition on, but the engine not running. This data logger will use
this value as 0 PSI once the calibration procedure has concluded and is saved. Pressing NEXT
will temporarily save this value.
X2 = 2500 PSI Reference
This sample is taken after the engine is started and the pressure is set so that the mechanical
gauge reads 2500 PSI.
25 - 48
Controls
HG HydroGuide
X3 = Calibration Factor
Once X1 and X2 reference points are taken, the data logger will compare these values to the
theoretical values and calculate a calibration factor, X3. If saved, the factor will be applied
to the pressure sensor data and will provide a corrected value that will correspond with the
mechanical gauge.
HG HydroGuide
Controls 25 - 49
Power On States of the Data Logger
Recording inactive - The recording functions of the unit were stopped before the last power
down. Any payout or return of cable will not cause data to be recorded until recording is
activated.
Power up Scenario 1:
Recording stopped before last power down.
Navigation
Text or symbols (called softkeys) over the three buttons along the bottom of the display will
allow the user to navigate through the menus, access functions and change parameters.
25 - 50
Controls
HG HydroGuide
HG HydroGuide
Controls 25 - 51
Recording Active - The recording functions of the unit were not stopped before the last power
down and the unit will continue to log data during payout or return of cable. Intended for cases
where a job is interrupted and needs to be resumed at a later time. A red icon will appear off to
the side of the display as an indicator that recording is taking place.
Power up Scenario 2:
Recording not stopped before last power down.
(Back to page 25-41, Recording inactive)
25 - 52
Controls
HG HydroGuide
HG HydroGuide
Controls 25 - 53
Start Recording
Recording can be started from multiple places by using the START REC softkey. The data logger will prompt the user to select a memory location to store the data. Once recording begins,
the START REC softkey will be replaced by a STOP REC softkey. A record icon will light on the
data logger as an indicator.
25 - 54
Controls
HG HydroGuide
Start Recording
Recording can be started from multiple places by using the START REC softkey. The data logger will prompt the user to select a memory location to store the data.
HG HydroGuide
Controls 25 - 55
Distance Counter
The distance counter will display the positive and negative values up to 9999.9. The counter
can be reset only while the recording mode is not active.
NOTE: Distance counter cannot be reset while recording.
25 - 56
Controls
HG HydroGuide
Memory Location at 90% Capacity
When the memory location that is being used reaches 90% capacity, a notification is provided.
Memory Location Full
When the memory location that is being used reaches 100% capacity, recording is stopped
and a notification is provided.
HG HydroGuide
Controls 25 - 57
Manage Data
The user can view, print or delete data that has been stored. The user can move the pointer
with the down arrow softkey and select a memory location the user wishes to work with.
25 - 58
Controls
HG HydroGuide
View, Print or Erase MEMx Data
The user can move the pointer with the down arrow softkey and view, print or erase the
memory location.
HG HydroGuide
Controls 25 - 59
View MEMx Data
A header will indicate the maximum force setpoint and recording frequency of the particular
job. Below that will be the sampled data with a distance of each sample point on the left and
the pull force on the right. The user can move up and down the data with the down and up
softkeys.
25 - 60
Controls
HG HydroGuide
Print MEMx Data
The data saved in the memory location will be sent to the printer when the user presses
START.
HG HydroGuide
Controls 25 - 61
Export MEMx Data
The data saved in the memory location will be sent to the serial port to use with a PC-based
application accepting RS-232 data (9600 Baud, Comma Separated Value).
25 - 62
Controls
HG HydroGuide
Delete MEMx Data
The data saved in the memory location will be deleted if the user chooses to continue by
pressing YES.
NOTE: The data cannot be deleted while recording.
HG HydroGuide
Controls 25 - 63
LANGUAGE
The unit can be configured to display several different languages.
25 - 64
Controls
HG HydroGuide
BULGARIAN
ΡΥΤΫΟΌΪΧΟΧΉΤΎ
ΤΉΨΩΧΥΠΡΉΤΉΞΉΦΟΨ΋ΉΰΉήΎΨΩΥΩΉ
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟΩΎ
ΨΟΨΩΎΣΉ
ΟΞΊΎΧΎΩΎ
HG HydroGuide
Ψ΢Ύ΍΋ΉΰΉΨΩΧΉΤΟέΉ
Controls 25 - 65
ΨΟΨΩΎΣΉ
Ύ΍ΟΤΟέΟ ΉΤΌ΢ΟΠΨΡΟ
ΡΥΤΩΧΉΨΩΤΉ΍ΟΨΦ΢Ύζ
ΦΧΟ΢ΥΝΎΤΟΎ
ΎΞΟΡ
ΦΧΥΌΧΉΣΉ
ΟΞΊΎΧΎΩΎΤΉΞΉ΍
ΞΉΦΟΨ΋ΉΰΉήΎΨΩΥΩΉ
ΞΉΦΟΨΤΉ΋ΨΎΡΟ)
ΣΉΡΨΧΉΞΨΩ)
ΤΉΣΉ΢ΎΤΪ΋Ύ΢ΟήΎΤΟΎΟΞ΋αΧίΎΤΥ
25 - 66
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ΡΥΤΫΟΌΪΧΟΧΉΤΎ
ΤΉΨΩΧΥΠΡΉΤΉΞΉΦΟΨ΋ΉΰΉήΎΨΩΥΩΉ
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟΩΎ
ΨΟΨΩΎΣΉ
ΟΞΊΎΧΎΩΎ
Ψ΢Ύ΍΋ΉΰΉΨΩΧΉΤΟέΉ
ΨΟΨΩΎΣΉ
Ύ΍ΟΤΟέΟ ΉΤΌ΢ΟΠΨΡΟ
ΡΥΤΩΧΉΨΩΤΉ΍ΟΨΦ΢Ύζ
ΦΧΟ΢ΥΝΎΤΟΎ
ΎΞΟΡ
ΦΧΥΌΧΉΣΉ
ΟΞΊΎΧΎΩΎΤΉΞΉ΍
HG HydroGuide
Controls 25 - 67
ΨΟΨΩΎΣΉ
Ύ΍ΟΤΟέΟ ΉΤΌ΢ΟΠΨΡΟ
ΡΥΤΩΧΉΨΩΤΉ΍ΟΨΦ΢Ύζ
ΦΧΟ΢ΥΝΎΤΟΎ
ΎΞΟΡ
ΦΧΥΌΧΉΣΉ
ΟΞΊΎΧΎΩΎΤΉΞΉ΍
ΡΥΤΩΧΉΨΩΤΉ΍ΟΨΦ΢Ύζ
ΤΉΣΉ΢ΎΤΟΎΪ΋Ύ΢ΟήΎΤΟΎΤΉΞΉ΍
25 - 68
Controls
HG HydroGuide
ΨΟΨΩΎΣΉ
Ύ΍ΟΤΟέΟ ΉΤΌ΢ΟΠΨΡΟ
ΡΥΤΩΧΉΨΩΤΉ΍ΟΨΦ΢Ύζ
ΦΧΟ΢ΥΝΎΤΟΎ
ΎΞΟΡ
ΦΧΥΌΧΉΣΉ
ΟΞΊΎΧΎΩΎΉ΍
ΦΧΟ΢ΥΝΎΤΟΎ+*
+*
+*
+*
ΟΞΊΎΧΎΩΎΤΉΞΉ΍
HG HydroGuide
Controls 25 - 69
ΨΟ΢Ή
ΩΥΤΉ
ΤΉΩΟΨΡ
36,
ΨΡΥΧΥΨ
)0,1
ΧΉΞΨΩΥζ
ΫΪΩΉ
ΨΩΉΧΩΤΪ΢ΟΧΉΤΎΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΧΉΞΨΩΥζΤΟΎΨΩΧΉΤΟέΉ
ΨΡΥΧΥΨΩ)0,1
ΨΟ΢ΉΩΥΤΉ
ΨΩΉΧΩΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΨΩΧΉΤΟέΉ
ΨΩΉΧΩΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΨΩΧΉΤΟέΉ
25 - 70
Controls
HG HydroGuide
ΡΥΤΫΟΌΪΧΟΧΉΤΎ
ΤΉΨΩΧΥΠΡΉΣΉΡΨήΎΨΩΥΩΉ
ΤΉΨΩΧΥΠΡΉΞΉΦΟΨ΋ΉΰΉήΎΨΩΥΩΉ
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟ
ΨΟΨΩΎΣΉ
Ψ΢Ύ΍΋ΉΰΉ
ΟΞΊΟΧΉΤΎΧΉΤΟέΉ
ΧΉΞΨΩΥζΤΟΎΫΪΩΉ
ΨΩΉΧΩΤΪ΢ΟΧΉΤΎΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΧΉΞΨΩΥζΤΟΎΨΩΧΉΤΟέΉ
HG HydroGuide
Controls 25 - 71
ΞΉΦΟΨ΋ΉΤΎΩΥΤΎΎΊΟ΢Υ
ΨΦΧζΤΥΦΧΎ΍ΟΦΥΨ΢Ύ΍ΤΥΩΥ
ΟΞΡ΢εή΋ΉΤΎ
ΨΩΥΦ΋αΞΥΊΤΥ΋ζ΋ΉΤΎ
ΨΟ΢Ή
ΩΥΤΉ
ΤΉΩΟΨΡ
36,
ΨΡΥΧΥΨΩ
)0,1
ΧΉΞΨΩΥζ
ΫΪΩΉ
ΨΟ΢ΉΩΥΤΉ
ΨΩΥΦΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΨΩΧΉΤΟέΉ
ΨΩΥΦΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΨΩΧΉΤΟέΉ
25 - 72
Controls
HG HydroGuide
ΡΥΤΫΟΌΪΧΟΧΉΤΎ
ΤΉΨΩΧΥΠΡΉΤΉΣΉΡΨΨΟ΢Ή
ΤΉΨΩΧΥΠΡΉΤΉΞΉΦΟΨ΋ήΎΨΩΥΩΉ
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟΩΎ
ΨΟΨΩΎΣΉ
Ψ΢Ύ΍΋ΉΰΉ
ΟΞΊΟΧΉΤΎΨΩΧΉΤΟέΉ
ΨΡΥΧΥΨΩΫΪΩΉΣΟΤ
ΧΉΞΨΩΥζΤΟΎΫΪΩΉ
ΨΩΥΦΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΨΩΧΉΤΟέΉ
ΨΩΥΦΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΨΩΧΉΤΟέΉ
HG HydroGuide
Controls 25 - 73
ΨΟ΢Ή
ΩΥΤΉ
ΤΉΩΟΨΡ
36,
ΨΡΥΧΥΨΩ
)0,1
ΨΡΥΧΥΨΩ
)0,1
ΨΩΉΧΩΤΪ΢ΟΧΉΤΎΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΧΉΞΨΩΥζΤΟΎΨΩΧΉΤΟέΉ
ΞΉΦΟίΎΩΎ΍ΉΤΤΟΩΎ΋
ΦΉΣΟΣΉ΍ΉΤΤΟ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΟΞΊΎΧΎΩΎ
25 - 74
Controls
HG HydroGuide
ΞΉΦΟίΎΩΎ΍ΉΤΤΟΩΎ΋
ΦΉΣΟΣΉ΍ΉΤΤΟ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΟΞΊΎΧΎΩΎ
ΟΣΉ΍ΉΤΤΟ΋ΦΉΣ
΍ΉΨΎΞΉΦΟΨ΋Ή΢Ο΋αΧάΪΩζά"
΍ΉΤΎ
HG HydroGuide
Controls 25 - 75
ΧΉΞΨΩΥζΤΟΎΫΪΩΉ
ΨΩΉΧΩΤΪ΢ΟΧΉΤΎΨ΢Ύ΍΋ΉΰΉ
ΞΉΦΟΨΧΉΞΨΩΥζΤΟΎΨΩΧΉΤΟέΉ
ПЪРВО ТРЯБВА ДА СПРЕ
ЗАПИСВАНЕТО
ΩΥ΋ΉΰΎΤΪ΢ΟΧΉΧΉΞΨΩΥζΤΟΎΩΥ΋
ΊΧΥζήΉ
΍ΉΨΎΦΧΥ΍α΢ΝΟ΢Ο"
΍ΉΤΎ
25 - 76
Controls
HG HydroGuide
КЛЕТКАТА ОТ ПАМЕТТА Е ПЪЛНА.
ЗАПИСВАНЕТО Е БИЛО
СПРЯНО
КЛЕТКАТА ОТ ПАМЕТТА Е ПЪЛНА.
ЗАПИСВАНЕТО Е БИЛО
СПРЯНО
HG HydroGuide
Controls 25 - 77
ΡΥΤΫΟΌΪΧΟΧΉΤΎ
ΤΉΨΩΧΥΠΡΉΤΉΞΉΦΟΨ΋ΉΰΉΩΉήΎΨΩΥΩΉ
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟΩΎ
ΨΟΨΩΎΣΉ
ΟΞΊΟΧΉΤΎΨ΢Ύ΍΋ΉΰΉΨΩΧΉΤΟέΉ
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟ
ΦΉΣΤΉ΢ΟήΤΟ΍ΉΤΤΟ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
25 - 78
Controls
HG HydroGuide
ΪΦΧΉ΋΢ΎΤΟΎΤΉ΍ΉΤΤΟ
ΦΉΣΤΉ΢ΟήΤΟ΍ΉΤΤΟ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΦΉΣΦΧΉΞΤΉ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
΍ΉΤΤΟ΋ΦΉΣ
ΦΧΎΌ΢Ύ΍
ΥΩΦΎήΉΩ΋ΉΤΎ
ΞΉ΢ΟήΉ΋ΉΤΎ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
HG HydroGuide
Controls 25 - 79
΍ΉΤΤΟ΋ΦΉΣ
ΦΧΎΌ΢Ύ΍
ΥΩΦΎήΉΩ΋ΉΤΎ
ΎΡΨΦΥΧΩΟΧΉΤΎ
ΞΉ΢ΟήΉ΋ΉΤΎ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
ΣΉΡΨΨΟ΢ΉΩΥΤΉ
ΞΉΦΟΨ΋ΉΰΉήΎΨΩΥΩΉ)
) ) ) ΩΥΤΉ
ΩΥΤΉ
ΩΥΤΉ
ΤΉ΍Υ΢ΪΤΉΌΥΧΎΤΉΞΉ΍
25 - 80
Controls
HG HydroGuide
΍ΉΤΤΟ΋ΦΉΣ
ΦΧΎΌ΢Ύ΍
ΥΩΦΎήΉΩ΋ΉΤΎ
ΎΡΨΦΥΧΩΟΧΉΤΎ
ΞΉ΢ΟήΉ΋ΉΤΎ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
ΤΉΩΟΨΤΎΩΎΨΩΉΧΩΞΉΥΩΦΎήΉΩ΋ΉΤΎ
ΤΉΩΟΨΤΎΩΎΥΩΣΎΤζΤΎΞΉΥΩΣζΤΉ
ΨΩΉΧΩΥΩΣΎΤζΤΎ
HG HydroGuide
Controls 25 - 81
΍ΉΤΤΟ΋ΦΉΣ
ΦΧΎΌ΢Ύ΍
ΥΩΦΎήΉΩ΋ΉΤΎ
ΎΡΨΦΥΧΩΟΧΉΤΎ
ΞΉ΢ΟήΉ΋ΉΤΎ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
ΤΉΩΟΨΤΎΩΎΨΩΉΧΩΞΉΎΡΨΦΥΧΩΟΧΉΤΎ
ΦΉΦΡΉ+*
ΟΣΎΤΉΫΉΠ΢0(0B7;7
ΪΨΦΎίΤΥΎΡΨΦΥΧΩΟΧΉΤΎ
ΤΉΩΟΨΤΎΩΎΥΩΣΎΤζΤΎΞΉΥΩΣζΤΉ
ΤΉΞΉ΍
ΨΩΉΧΩΥΩΣΎΤζΤΎ
25 - 82
Controls
HG HydroGuide
΍ΉΤΤΟ΋ΦΉΣ
ΦΧΎΌ΢Ύ΍
ΥΩΦΎήΉΩ΋ΉΤΎ
ΎΡΨΦΥΧΩΟΧΉΤΎ
ΞΉ΢ΟήΉ΋ΉΤΎ
ΟΞΊΟΧΉΤΎΤΉΞΉ΍
ΦαΧ΋ΥΩΧζΊ΋Ή΍ΉΨΦΧΎ
ΞΉΦΟΨ΋ΉΤΎΩΥ
΋ΟΎΟΞΩΧΟ΋ΉΩΎ
΍ΉΤΤΟ΋ΦΉΣ
ΤΉΞΉ΍
΍ΉΨΎΦΧΥ΍α΢ΝΟ΢Ο"
΍ΉΤΎ
HG HydroGuide
Controls 25 - 83
ΨΟΨΩΎΣΉ
Ύ΍ΟΤΟέΟ ΉΤΌ΢ΟΠΨΡΟ
ΡΥΤΩΧΉΨΩΤΉ΍ΟΨΦ΢Ύζ
ΦΧΟ΢ΥΝΎΤΟΎ
ΎΞΟΡ
ΦΧΥΌΧΉΣΉ
ΟΞΊΎΧΎΩΎΉ΍
ΎΞΟΡ
ΉΤΌ΢ΟΠΨΡΟΫΧΎΤΨΡΟ
ΟΨΦΉΤΨΡΟΟΩΉ΢ΟΉΤΨΡΟ
ΤΎΣΨΡΟΧΪΨΡΟ
Ία΢ΌΉΧΨΡΟάΥ΢ΉΤ΍ΨΡΟ
ΦΥΧΩΪΌΉ΢ΨΡΟ
ΟΞΊΎΧΎΩΎΤΉΞΉ΍
25 - 84
Controls
HG HydroGuide
CZECHOSLOVAKIAN
.21),*85$&(
1$67$9,7)5(.9(1&,=§=1
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HG HydroGuide
Controls 25 - 85
.21),*85$&(
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25 - 86
Controls
HG HydroGuide
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HG HydroGuide
Controls 25 - 87
6<67®0
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25 - 88
Controls
HG HydroGuide
6<67®0
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HG HydroGuide
Controls 25 - 89
6²/$
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25 - 90
Controls
HG HydroGuide
.21),*85$&(
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HG HydroGuide
Controls 25 - 91
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25 - 92
Controls
HG HydroGuide
.21),*85$&(
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HG HydroGuide
Controls 25 - 93
6²/$
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25 - 94
Controls
HG HydroGuide
8/2ã,7'$7$'2
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HG HydroGuide
Controls 25 - 95
9='§/(12676723
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ZÁZNAM MUSÍ BÝT
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25 - 96
Controls
HG HydroGuide
PAMĚŤOVÁ POZICE
> 90 % PLNÁ.
ZPĚT
PAMĚŤOVÁ POZICE PLNÁ.
ZÁZNAM BYL
ZASTAVEN.
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HG HydroGuide
Controls 25 - 97
.21),*85$&(
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25 - 98
Controls
HG HydroGuide
635§9$'$7
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HG HydroGuide
Controls 25 - 99
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25 - 100
Controls
HG HydroGuide
'$7$3$0Ēࠖ
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HG HydroGuide
Controls 25 - 101
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25 - 102
Controls
HG HydroGuide
'$7$3$0Ēࠖ
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Controls 25 - 103
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25 - 104
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DUTCH
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67(/5(*)5(4,1
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HG HydroGuide
Controls 25 - 105
&21),*85$7,(
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25 - 106
Controls
HG HydroGuide
&21),*85$7,(
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6(/(&7(5(17(58*
Controls 25 - 107
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25 - 108
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HG HydroGuide
6<67((0
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HG HydroGuide
Controls 25 - 109
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25 - 110
Controls
HG HydroGuide
&21),*85$7,(
67(/0$;.5$&+7,1
67(/5(*)5(4,1
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HG HydroGuide
Controls 25 - 111
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25 - 112
Controls
HG HydroGuide
&21),*85$7,(
67(/0$;.5$&+7,1
67(/5(*)5(4,1
'$7$%(+((5
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HG HydroGuide
Controls 25 - 113
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25 - 114
Controls
HG HydroGuide
*(*236/$$11$$5
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1((
Controls 25 - 115
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EERST W GESTOPT
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TERUG
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25 - 116
Controls
1((
HG HydroGuide
GEHEUGENLOKATIE
> 90% VOL
TERUG
GEHEUGENLOKATIE VOL
REGISTRATIE IS
GESTOPT.
TERUG
HG HydroGuide
Controls 25 - 117
&21),*85$7,(
67(/5(*)5(4,1
'$7$%(+((5
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25 - 118
Controls
HG HydroGuide
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HG HydroGuide
Controls 25 - 119
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25 - 120
Controls
HG HydroGuide
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Controls 25 - 121
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25 - 122
Controls
HG HydroGuide
*(+'$7$
%(.,-.(1
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REGISTRATIES MOETEN
EERST W GESTOPT
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HG HydroGuide
Controls 25 - 123
6<67((0
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25 - 124
Controls
HG HydroGuide
FRENCH
&21),*85$7,21
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HG HydroGuide
Controls 25 - 125
&21),*85$7,21
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25 - 126
Controls
HG HydroGuide
&21),*85$7,21
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Controls 25 - 127
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25 - 128
Controls
HG HydroGuide
6<67(0(
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HG HydroGuide
Controls 25 - 129
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25 - 130
Controls
HG HydroGuide
&21),*85$7,21
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HG HydroGuide
Controls 25 - 131
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25 - 132
Controls
HG HydroGuide
&21),*85$7,21
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HG HydroGuide
Controls 25 - 133
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25 - 134
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HG HydroGuide
6$89(5'211((6685
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HG HydroGuide
121
Controls 25 - 135
',67$1&(3,('6
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L'ENREGISTREMENT DOIT
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RETOUR
&217,18(5"
28,
25 - 136
Controls
121
HG HydroGuide
EMPLACEMENT MEMOIRE
> 90% PLEIN.
RETOUR
EMPLACEMENT MEMOIRE PLEIN
L'ENREGISTREMENT A ETE
ARRETE.
RETOUR
HG HydroGuide
Controls 25 - 137
&21),*85$7,21
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25 - 138
Controls
HG HydroGuide
*(67,21'211((6
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HG HydroGuide
Controls 25 - 139
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25 - 140
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HG HydroGuide
'211((60(0
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Controls 25 - 141
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25 - 142
Controls
HG HydroGuide
'211((60(0
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L'ENREGISTREMENT DOIT
D'ABORD ETRE ARRETE
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28,
HG HydroGuide
121
Controls 25 - 143
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25 - 144
Controls
HG HydroGuide
GERMAN
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HG HydroGuide
Controls 25 - 145
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25 - 146
Controls
(5+»(5/(',*7
HG HydroGuide
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Controls 25 - 147
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25 - 148
Controls
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HG HydroGuide
6<67(0
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Controls 25 - 149
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25 - 150
Controls
HG HydroGuide
.21),*85$7,21
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HG HydroGuide
Controls 25 - 151
$8)1$+0(:85'(925
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25 - 152
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HG HydroGuide
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Controls 25 - 153
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25 - 154
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HG HydroGuide
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1(,1
Controls 25 - 155
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AUFNAHME MUSS ZUNÄCHST
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ZURÜCK
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25 - 156
Controls
1(,1
HG HydroGuide
SPEICHERORT
> 90% VOLL.
ZURÜCK
SPEICHERORT VOLL.
AUFNAHME WURDE
BEENDET.
ZURÜCK
HG HydroGuide
Controls 25 - 157
.21),*85$7,21
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25 - 158
Controls
HG HydroGuide
'$7(19(5:$/7(1
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HG HydroGuide
Controls 25 - 159
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25 - 160
Controls
HG HydroGuide
'$7(10(0
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Controls 25 - 161
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25 - 162
Controls
HG HydroGuide
'$7(10(0
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AUFNAHME MUSS ZUNÄCHST
BEENDET WERDEN
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HG HydroGuide
Controls 25 - 163
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25 - 164
Controls
HG HydroGuide
Section 30: Starting Procedure
STARTING THE ENGINE
2
Step 1. Check to make sure the area is clear of personnel.
1
3
Step 2. Place cable direction lever (1) in center (neutral) position.
Step 3. Set throttle (2) at 1/8 to 1/4 throttle.
Step 4. Place the Soft Start Switch (3) in the down position.
Step 5. Verify the “E-Stop Switch” is in the up position.
Step 6. On a cold engine, turn key (4) fully counterclockwise to engage the preheat system
and hold, see times duration below.
4
Step 7. Start the engine and warm it up at medium speed.
IMPORTANT: Never run the starter for more than 10 seconds at a time. Wait 30 seconds
between attempts.
Aproximate Preheating Times (Cold Engine)
•
•
Above 23° F (-5° C).......................................................5 Seconds
Below 23° F (-5° C)......................................................10 Seconds
NOTE: Maximum continuous use is 20 seconds.
HG HydroGuide
Starting Procedure 30 - 165
COLD WEATHER STARTING
When operating in cold weather it is important to use the recommended engine oil viscosity and fuel to reduce starting problems.
In cold weather, the hydraulic oil will become thicker causing hydraulic functions to move slower until the oil is warmed.
In cold weather, a longer warm-up period will become necessary. Let the engine run for a minimum of five minutes at a medium idle before starting
any operating functions. If idleling too fast, pump may cavitate.
Before starting the engine, refer to the Engine Operation Manual section on cold weather starting for correct procedures. Also refer to Starting the
Engine procedures located in this section.
WARNING: Hydraulic system and pump may run eratically until the hydraulic oil has reached aproximately 80º
F (26º C). Do not run machine in payout mode while cable slips on bullwheels for an extended period of time (5
min Max). Running the unit in this mode for longer than 5 min will cause the bullwheels to get excessively hot
and allow the grease to liquify.
30 - 166
Starting Procedure
HG HydroGuide
JUMP STARTING
Do not jump start a battery that is frozen or low on electrolyte.
Avoid explosion hazard. Battery caps must be in place and tight on all batteries.
IMPORTANT: Use only a 12 volt negative ground system for jump starting. Do not allow vehicles to touch.
WARNING: Wear protective clothing and face shield when working around batteries. Batteries produce an explosive gas when being charged. Keep flames and
sparks away from the battery area.
HG HydroGuide
Starting Procedure 30 - 167
JUMP START PROCEDURE
Step 1. Turn ignition key OFF.
4
Step 2. Make jumper cable connections in the following order:
•
Red to discharged battery POSITIVE (+).
•
Red to boost battery POSITIVE (+).
•
Black to boost battery NEGATIVE (-).
•
Black to discharged machine frame (away from battery, fuel lines and moving
parts). Do not attach to negative (-) terminal of discharged battery.
Step 3. While at the controls, start engine. Remove cables in REVERSE order.
DISCHARGE
BATTERY
1
2
BLACK
RED
BOOST
BATTERY
3
30 - 168
Starting Procedure
HG HydroGuide
Section 35: Shutdown Procedure
STOPPING THE ENGINE
When stopping the machine, use the following procedure:
Step 1. Return the winch controls to neutral.
Step 2. Reduce hydraulic pressure using pressure control switch.
Step 3. Reduce engine speed to idle.
Step 4. Turn ignition key counterclockwise to OFF position.
Step 5. Remove the key.
For your safety and the safety of others, use this shutdown procedure before servicing, cleaning, inspecting or transporting the winch.
A variation of the above procedure may be used if so instructed within this manual or if an emergency requires it.
NOTE: The Emergency Shutdown Switch (1) will immediately shutdown all the HG2.5
Winch systems and engine completely when pushed.
1
HG HydroGuide
Shutdown Procedure 35 - 169
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Section 40: Transporting the HG2.5 Winch
PREPARE FOR TRANSPORT
Adjust Hitch Height
Before attaching the machine to the towing vehicle, check the height of the hitch on the towing
vehicle to the hitch on the machine. The height of the machine hitch and the towing vehicle
hitch need to be approximately the same to keep the machine level during transport.
1
To adjust the hitch:
Step 1. Remove the 4 hitch bolts (1).
Step 2. Raise or lower the hitch to match the towing vehicle height.
Step 3. Replace the four hitch bolts and tighten. Torque to 145 ft. lb (197 Nm).
NOTE: The configuration of the trailer tongue and hitch may be different depending upon the country it was purchased for
use in. Please check with the dealer from where the equipment was purchased for more information regarding transporting
the winch.
HG HydroGuide
Transporting the Winch 40 - 171
ATTACHING TO TOWING VEHICLE
NOTE: It is recommended that the towing vehicle be equipped with mud flaps. The HG2.5 comes standard with a pintle hitch if ordered with hitch
from factory. No other option os available through the factory.
Pintle Hitch
•
Cross the safety chains (1) under the tongue and attach them to the towing vehicle. Keep
the chains as short as possible, but leave enough slack to turn corners.
•
Attach the breakaway cable (2) to the towing vehicle bumper or frame.
IMPORTANT: The breakaway cable length should be adjusted so the breakaway system applies the brakes only after both the hitch and the safety towing chains have disconnected. The
breakaway system is not to be used as a parking brake.
•
3
Attach the electrical connector (3) to the towing vehicle. Check that the highway lights
and electric brakes are functioning properly.
IMPORTANT: The towing vehicle must be equipped with a brake controller that automatically
applies the trailer’s electric brakes when stopping.
•
2
1
Fully raise the jack to prevent the jack from hitting any obstructions.
40 - 172
Transporting the Winch
HG HydroGuide
Section 45: Preparing the Winch and Work Area
PERSONAL PROTECTIVE EQUIPMENT
Operating the machine will require you to wear protective equipment. You should always wear
a hard hat, work shoes, and eye protection. Wear leather gloves when handling the wire rope.
If working near traffic, wear high visibility clothing.
WIRE ROPE
Specification
13 mm 7 Core-Durite flexible rope HG2.5. Check with your place of purchase for exact specifications.
It must be maintained in good condition for use with the winch, which is rated at various line
pulls depending on the model.
DAMAGE
Damaged wire rope must be replaced immediately. Obvious damage includes permanent bends, flat spots, worn spots, frayed spots, rust and
corrosion.
HG HydroGuide
Preparing the Winch 45 - 173
WIRE ROPE FAILURE
Wire rope will break if abused or misused. Failure is usually cumulative. A wire rope that almost fails under a heavy load can fail under a lighter load
on the next pull.
DANGER: Wire rope whip lash can be fatal. Be sure the wire rope is in good condition and that it is securely
attached to the load.
When it breaks, wire rope will whip or lash because of the sudden release of tension on the wire rope. The wire rope can also whip or lash if it is
suddenly pulled loose from its load. Be sure the wire rope is securely attached to its load.
45 - 174
Preparing the Winch
HG HydroGuide
MAINTAINING WIRE ROPE
For Maximum wire rope life:
•
Install wire rope properly.
1
The top illustration shows what can happen when wire rope is loosely wound on the drum
(1). When tightened, it was pulled between underlying wraps and crushed out of shape.
Spot abrasion is caused by improper handling and/or installation (2).
2
Illustration (3) shows signs of reverse bending. Routing the wire cable over one sheave
and under another caused fatigue breaks in the wires.
3
Keep wire rope lubricated. Lack of lubrication causes strands to “lock” and break prematurely (4).
4
HG HydroGuide
Preparing the Winch 45 - 175
Don’t use oversized wire rope. The strands will be pinched and the wire will fail in the valley
between the strands as shown (5).
5
Protect the wire rope from damage. Poor work procedures can lead to unnecessary damage.
The illustration shows how electrical arcing can damage a wire rope (6).
6
Keep wire rope from corroding. Exposure to elements combined with wear and loss of lubrication causes corrosion and pitting (7).
7
45 - 176
Preparing the Winch
HG HydroGuide
The following conditions increase corrosion: acid and alkaline solutions, gases, fumes, brine
and salt air, sulphurous compounds, high humidity, and temperature. Lubricants are available
to reduce the damage caused by these conditions.
8
Keep wire rope from kinking or bending sharply. Kinks and sharp bends permanently bend
wires and strands, ruining the wire rope. To prevent kinks, remove loops in the wire rope before
tightening it, or it will kink as shown (8). To keep the wire rope from bending sharply, do not
route it around sharp corners and do not wrap it around the load.
Do not over stress wire rope. Snapping the wire rope by adding or removing/releasing the load
will quickly shorten its life and lead to failure (9).
9
Only use the wire rope for the specific job for which it is intended. Wire rope tends to “set” to
the conditions of a job. Using it for a different task can lead to premature failure due to the different bends and stresses.
HG HydroGuide
Preparing the Winch 45 - 177
INSTALLING WIRE ROPE
Step 1. To prevent kinking, roll the shipping reel along the ground to unwind the wire rope.
Step 2. To prevent fraying, securely wrap the end of the wire rope.
1
IMPORTANT: Note drum rotation and wire rope orientation before removing existing wire rope
from winch.
Step 3. Remove the bolts securing the shields to expose the bull wheels (if unit is so
equipped).
Step 4. Insert the end of the cable over the top bull wheel (1). Feed the cable down and
around the bottom bull wheel and back up over the top.
Step 5. Continue this procedure until all of the slots on the bull wheels have been used.
Step 6. Thread the end of the cable through the level wind system (2) and secure it to the
take-up drum using the cable clamp supplied.
NOTE: It may be easier to thread a section of rope through the bullwheels first following the
steps above. Secure the end of the rope to the wire rope, start the engine, and engage the bull
wheels slowly. This will pull the rope through the bull wheels and subsequently the wire rope.
2
IMPORTANT: Do not operate the winch with less than five full cable wraps on the drum. If
operated until empty, the level wind timing with the drum could be altered.
45 - 178
Preparing the Winch
HG HydroGuide
WINCH SETUP
Set up the winch in a safe and efficient working position. If setting up near traffic, use the
necessary warning and diversion systems for motor vehicles and pedestrian traffic. Use the
necessary signs, cones, and flag persons needed for the work situation.
When setting up at an excavated hole, make sure the ground is stable and proper shoring is
used.
If entry into a confined space is necessary, follow all OSHA requirements for working in confined spaces.
Outrigger Initial Setup
Step 1. Position winch bumper (1) approximately 4 to 6 inches (100 - 150 mm) inside the
edge of the excavation or manhole.
2
Step 2. Lower the front jack and disconnect from the towing vehicle.
Step 3. Pull pins (2) on rear outriggers and lower until pads touch the ground, (keep hands
and feet clear to prevent injury) re-insert pin. It may be necessary to raise the pad to
align holes in outrigger to re-install pin. Use hand crank to raise or lower outriggers
until unit is in position and stabile.
NOTE: The outriggers are stabilizers. Although they are capable of supporting the full weight
of the HG2.5, it is not recommended.
HG HydroGuide
Preparing the Winch 45 - 179
DOWNRIGGER SETUP
Step 1. Unhook or disconnect cable from transportation mode. It may be neccessary to start
unit and run in payout mode to place slack in cable.
Step 2. Gently lower downrigger to ground.
45 - 180
Preparing the Winch
HG HydroGuide
Step 3. Slowly back the unit to the edge of the pit.
Step 4. Lower the outrigger into the recieving area.
Step 5. If the outrigger is too shallow, it can be lengthened by removing the locking pin on
either the top or bottom of the downrigger.
Step 6. After the pin and lock are removed the downrigger can be lengthened. If more length
is needed, both pins may be removed or and extention may be installed. Available at
your local dealer.
Step 7. Replace the lock and secure it with the lock pin.
HG HydroGuide
Preparing the Winch 45 - 181
Step 8. Brace the face of the bottom unit against the manhole or pipe to prevent the
downrigger from moving violently during the installation of the product. Failure to do
so may cause extreme bodily injury and harm.
Step 9. Start the unit, if you have not already done so and place the unit in the payout mode.
Step 10. The cable may then be pulled into position through the existing line or product and
the cable can be attached to the product at the entrance to the existing line.
45 - 182
Preparing the Winch
HG HydroGuide
Section 50: Operating the Winch
INTENDED USE
The HG2.5 is for installing or refurbishing underground utilities. The machine is specifically designed to assist in the installation of the replacement
product.
To use 100% of its cable pulling force, the machine must be used with the downrigger (properly braced), lower unit and outrigger jacks.
Careful inspection of the job site should be made to ensure the adequate support for the winch and the lower unit.
PAYING OUT WIRE ROPE
Power Pay Out
Start the engine and use the control panel to rotate the drum to pay out cable (refer to the Controls section, page 25-37).
When paying out cable or pulling it through the existing service, it is not necessary to stop the winch when the cable is not be pulled. As soon as
the cable is relaxed, the cable will stop feeding out even though the capstans continue to turn.
NOTE: Do not let the capstans rotate for more than 5 minutes without feeding out cable. Overheating of the capstans from
friction with the cable may cause the grease inside the capstans to liquify if they get too hot. When handling wire rope, be
sure to wear gloves to prevent injury.
HG5 HydroGuide
Preparing the Winch 50 - 183
STARTUP
Step 1. With the downrigger and outriggers in place and secure, and the cable connected to the new product, start the engine of the winch.
Step 2. Set the engine to full throttle only after the hydraulic oil is at least 80º F (27º C)
NOTE: The unit must be operated at full throttle to generate full engine power during normal operation
Step 3. Engage the soft start switch.
Step 4. Pay in a small amount of cable and check the cable wrap on the drum. The take up reel is only a storage reel and does not assist in applying pulling pressure for the winch. It is not critical if the cable does not wind perfectly. Check stability of the winch and downrigger.
Step 5. Set the pressure using the toggle switch on the control panel.
Step 6. Reset the Data Logger if necessary and check parameters.
Step 7. Check the alignment of the new product entering into the existing line.
Step 8. Once the procedure has been started, speed and line pull settings (hydraulic pressure) may be made.
NOTE: Although the pressure may be set to the maximum, the resulting pressure on the gauge may not increase. This is due to the fact the
winch will only pull at an amount equal to the resistance that it has. The excess power available to the unit is converted into speed.
When finished winching, follow the shutdown procedure.
50 - 184
Preparing the Winch
HG5 HydroGuide
Section 55: Maintenance
WARNING: Before performing any maintenance on the machine, follow the Shutdown Procedure, page 35-171, unless instructed differently in the maintenance manual.
•
The maintenance sections of this Operator’s Manual contains general maintenance guidelines for the machine. Do not attempt any maintenance procedure that is not fully understood, or that cannot be safely and accuratly performed with the available tools and equipment.
•
If a problem is encountered that is not understood or cannot be solved, contact your authorized Hammerhead dealer.
•
To provide a better view, some photographs or illustrations in the maintenance sections may show the machine shields removed. Never
operate the machine with the shields removed - keep all shields in place. If removing a shield is necessary, return it to its operating
position before operating the machine.
MAINTENANCE INTERVALS
The maintenance intervals outlined in the following maintenance sections are based on normal operating conditions. When operating under severe
conditions, the maintenance intervals should be shortened.
GREASING THE MACHINE
As a general rule, grease the machine after it is shut down for the day. This protects the metal under the seals from corrosion caused by condensation as the temperature drops.
Make sure all fittings and the nozzle of the grease applicator are clean before applying the grease. If any grease fittings are missing, replace them
immediately.
HG HydroGuide
Preparing the Winch 55 - 185
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Section 60: Maintenance - 10 Service Hours or Daily
FLUID LEVELS - CHECK
Check fluid levels daily before operating the machine. Also inspect the machine and make necessary adjustments and repairs before starting the
engine.
ENGINE COOLANT LEVEL
WARNING: Do not remove the radiator cap from a hot engine. Wait until the temperature has cooled before
removing the pressure cap. Failure to do so can result in personal injury from heated coolant spray or steam.
Remove the filler cap slowly to relieve coolant system pressure.
Fill to within 1/2” (13 mm) of the bottom of the fill pipe with a low silicate (ethylene-glycol) antifreeze and clean water mixture.
NOTE: Never add pure antifreeze to a cooling system. It is recommended that a 50/50 of antifreeze and water be used. Never use a high silicate
antifreeze or antifreeze that is higher than a 60/40 mixture.
CRANKCASE OIL LEVEL
With engine level, fill to full mark on dipstick. Do not overfill. Refer to the Engine Operation Manual supplied with the machine for fluid capacities.
HG HydroGuide
Maintenance - 10 Service Hours 60 - 187
HYDRAULIC FLUID LEVEL
Clean hydraulic fluid is very so do not spill dirt or other contaminants into the
reservoir. Filter all hydraulic fluid through a 10 micron filter before adding it to the
reservoir.
Fluid level must be showing in the site glass (2). Refer to Fuel and Lubricants Section for the correct fluid.
(1)
Fill Cap
(2)
Site Glass
1
2
NOTE: The hydraulic fluid must be free of bubbles. Bubbles indicate trapped air
in the hydraulic system
60 - 188 Maintenance - 10 Service Hours
HG HydroGuide
FUEL TANK - FILL
WARNING: Never refuel machine while smoking or with the engine
running. Fill fuel tank outdoors. Clean up spilled fuel. Do not allow
any hot or burning material near the machine.
3
Fill the fuel tank at the end of each day to prevent condensation. Do not fill tank to the very top,
leave room for expansion.
(3)
Fill Cap
1
FAIRLEAD ROLLERS - GREASE
(1)
Fairlead Roller Bearings - Grease.....................................one fitting per side, two shots
(2)
Screw Ball Reverse Shaft - Grease.........................................................coat with grease
(3)
Pillow Blocks......................................................................one fitting per side, two shots
2
3
HG HydroGuide
Maintenance - 10 Service Hours 60 - 189
WIRE ROPE - INSPECT
Normal Wear
Check the wire rope for abrasions, cuts, frayed spots, and worn spots caused by normal wear. If it has any broken strands, replace it.
NOTE: Due to vibration and “whipping,” wire rope will fatigue more quickly at the end that connects the load.
Damage
Check the wire rope for permanent bends, flattened spots, rust and corrosion, and other damage. Refer to the Preparing the Winch and Work Area
section, page 45-175. If there is any damage, replace the wire rope.
60 - 190 Maintenance - 10 Service Hours
HG HydroGuide
Section 65: Maintenance - 50 Service Hours or Weekly
KUBOTA ENGINE MAINTENANCE
•
Change engine oil.
•
Clean air filter dust cap.
•
Check fuel lines.
Refer to the Engine Operation Manual supplied with the machine for instructions.
WIRE ROPE - LUBRICATE
(1)
Coat with light oil.
HG HydroGuide
1
Maintenance - 50 Service Hours 65 - 191
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Section 70: Maintenance - 100 Service Hours
KUBOTA ENGINE MAINTENANCE
•
Change alternator/fan belt adjustment.
•
Change engine oil.
•
Clean/replace air cleaner element.
•
Clean fuel filter.
Refer to the Engine Operation Manual supplied with the machine for instructions.
HYDRAULIC SYSTEM - CHECK
WARNING: Pressurized fluid can penetrate body tissue and result in
serious injury or death. Leaks can be invisible. Relieve pressure before
working on system. When searching for a leak, use an object like cardboard - not your hand. Fluid injected under the skin must be removed
immediately by a surgeon familiar with this type of injury.
Check hydraulic system for leaks, kinked hoses, and hoses or other parts that rub against each
other.
HG HydroGuide
Maintenance - 100 Service Hours 70 - 193
TIRES AND RIMS - CHECK
Detailed information regarding the winch axle and trailer tongue is supplied by the dealer at which the HG Winch was purchased. Be sure to check
the following with respect to the information supplied by the dealer.
•
Check tires for correct pressure. Inflate to recommended pressure.
•
Check tires and rims for damage such as dry rot, bent rims, missing or loose lug nuts.
•
Check lug nuts for tightness. Torque to recommended setting.
OVERALL MACHINE - CHECK
Shields and Guards - Check that all shields and guards are installed and fastened securely to the machine. Replace or repair any shields or
guards that are damaged or have missing parts.
Decals - Check the machine for any worn or missing safety or operating decals (refer to the Safety Decals section, page 11-25 and the Controls
section, page 25-37).
Hardware - Check the machine for loose, worn, or missing parts and hardware. Tighten any loose parts and replace any worn or missing parts.
Refer to the Parts Manual for replacement parts.
Frame - Check frame and contact dealer immediately if you notice any bending or cracking.
70 - 194 Maintenance - 100 Service Hours
HG HydroGuide
Section 75: Maintenance - 200 Service Hours
KUBOTA ENGINE MAINTENANCE
•
Change engine oil filter and engine oil.
Refer to the Engine Operation Manual supplied with the machine for instructions.
COOLING SYSTEM ADDITIVE - ADD
WARNING: Do not remove radiator cap from a hot engine. Wait until the
temperature has cooled before removing the pressure cap. Failure to do so
can result in personnal injury from heated coolant spray or steam. Remove
the filler cap slowly to relieve coolant system pressure.
Add 0.8 ounces (24 cc) Fleetguard DCA4 to cooling system to restore corrosion inhibitors.
HG HydroGuide
Maintenance - 200 Service Hours 75 - 195
HYDRAULIC FLUID FILTER - CHANGE
Replace filter (1) when plugged filter guage indicator (2) stays lit with hydraulic oil at operating
temperature.
If the guage does not indicate filter maintenance is required, replace it:
•
at 200 service hours
•
every 500 service hours
•
whenever hydraulic fluid is
changed
1
NOTE: Until the hydraulic oil has warmed up the plugged filter gauge indicator may flicker or
stay on. Disregard these false alarms until the oils is warm (above 80º F / 27º C).
2
75 - 196 Maintenance - 200 Service Hours
HG HydroGuide
Section 80: Maintenance - 400 Service Hours
KUBOTA ENGINE MAINTENANCE
•
Change engine oil filter and engine oil.
•
Clean cooling system
Refer to the Engine Operation Manual supplied with the machine for instructions.
HG HydroGuide
Maintenance - 400 Service Hours 80 - 197
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Section 85: Maintenance - 500 Service Hours
BATTERY ELECTROLYTE LEVEL AND TERMINALS - CHECK/CLEAN
WARNING: The Battery contains highly explosive hydrogen gas. Battery also contains sulfuric acid which can cause severe burns.
Remember safety rules when working with a battery:
1.
2.
3.
4.
5.
6.
7.
8.
Wear safety glasses, face shield and rubber gloves.
Use a flashlight to check electrolyte level.
Work in a well ventilated area.
Avoid breathing fumes from battery.
Avoid contact with skin, eyes or clothing.
Keep flames and sparks away and do not smoke.
Keep out of reach of children.
Do not short across battery terminals or allow tools to
short from battery terminals to frame.
9. Do not jump start or charge a battery with frozen electro
lyte.
In case of acid contact:
EXTERNAL: Flush with plenty of water. If eyes have been exposed, flush with water
for 15 minutes and get prompt medical attention.
INTERNAL: Drink large quantities of milk or water; followed with milk of magnesia,
beaten egg, or vegetable oil. Call a physician immediately.
HG HydroGuide
Maintenance - 500 Service Hours 85 - 199
To clean terminals and check electrolyte level:
1
Step 1. Remove negative (-) cable (1), then positive (+) cable (2).
Step 2. Clean terminals and clamps with a stiff wire brush.
Step 3. Apply a light coating of petroleum jelly around the base of each terminal.
Step 4. Remove cell caps (3); fill each cell with distilled water (never add acid); then replace
cell caps.
IMPORTANT: In freezing weather, run the engine immediately after filling the battery to allow
water and electrolyte to mix.
3
2
ELECTRIC/MECHANICAL BRAKES
Electric current from the tow vehicle controls the brakes if the HG Winch is equipped in this manner. Please contact your dealer if you are unsure of
whether you have electric or mechanically actuated brakes.
The Dealer from which the HG Winch was purchased will have supplied you with information regarding the type and maintenance of the trailer
package supplied with the unit.
85 - 200 Maintenance - 500 Service Hours
HG HydroGuide
This page intentionally left blank.
Section 90: Maintenance - 1000 Service Hours
COOLING SYSTEM - DRAIN AND CLEAN
WARNING: Do not remove the radiator cap from a hot engine. Wait until the temperature has cooled before
removing the pressure cap. Failure to do so can result in personal injury from heated coolant spray or steam.
Remove the filler cap slowly to relieve collant system pressure.
Step 1. Drain the old coolant from the system.
Step 2. Fill the radiator with clean water. Check for signs of rust and add a cooling system cleaner to the water if necessary.
Step 3. Run the engine long enough to be sure the thermostat has opened, allowing the engine and radiator to recieve fresh water. Allow the
system to cool , then drain the water.
•
Add a 50/50 mixture of low silicate ethylene-glycol antifreeze and clean water to the radiator. Do not fill completely. Run the engine until the
mixture has circulated in the system.
•
Add 3.25 ounces (97 cc) of Fleetgaurd DCA4. Finish filling the radiator. System capacity is aproximately 0.82 gallons (3.2 liters).
Step 4. Check the radiator after the engine has cooled overnight. Fill as necessary. Continue
to check each time the machine is run and cooled off until the radiator remains full.
90 - 202 Maintenance - 1000 Service Hours
HG HydroGuide
HYDRAULIC FLUID - CHANGE
1
NOTE: If the fluid smells burned, contains air bubbles, or appears contaminated, consult your
place of purchase immediately.
•
When the oil is warm. Remove fill cap (1) and drain plug (2). Drain fluid into a suitable
container.
•
Clean, inspect, and install the drain plug.
•
Change the hydraulic filter (refer to “Maintenance - 500 Service Hours” section).
•
Refer to the “ Fuel and Lubricants” section for approved oils and fill hydraulic fluid
reservoir.
•
Operate the hydraulic system.
•
Follow shutdown procedure and recheck oil level.
2
HG HydroGuide
Maintenance - 1000 Service Hours 90 - 203
WHEEL BEARINGS - CHECK
The Dealer from which the HG Winch was purchased will provide you with information regarding the type and maintenance of the trailer package
supplied with the unit. These instructions should include the proper procedure to inspect and service the wheel bearings.
90 - 204 Maintenance - 1000 Service Hours
HG HydroGuide
Section 95: Maintenance - As Required
ENGINE SYSTEM - CHECK
An Engine Operation Manual is supplied with each machine. Refer to the manual for service
requirements.
Replace Battery
1
2
Replacement batteries must meet standard battery specifications provided in the Service
Specification Section.
To Replace Battery:
Step 1. Remove the negative (-) cable (1) first. Then remove the positive (+) cable (2).
Step 2. Remove the battery. Note orientation of positive and negative terminals on battery.
Step 3. Install new battery.
Step 4. Apply a light coating of petroleum jelly around the base of each terminal.
Step 5. Install the positive (+) cable (2) first. Then install the negative (-) cable (1) and
tighten both the positive and negative battery cable clamps.
HG HydroGuide
Maintenance - As Required 95 - 205
HYDRAULIC FLUID FILTER - CHANGE
1
Replace the filter (1) when plugged filter indicator light (2) remains lit with the hydraulic oil at
operating temperature.
If the gauge does not indicate filter maintenance is required, replace it:
•
at 200 service hours
•
every 500 service hours
•
whenever the hydraulic fluid is changed
To Change Fluid Filter:
Step 1. Use a filter wrench to turn the filter counter clockwise to remove.
Step 2. Clean the filter head surface.
Step 3. Fill the filter with clean hydraulic fluid.
Step 4. Apply a thin film of oil to gasket of new filter.
Step 5. Install filter by hand, clockwise onto the filter head until it contacts the filter head
surface.
2
Step 6. Tighten with a filter wrench.
Step 7. Start engine and cycle control levers to pressurize system.
Step 8. Stop the engine. Check hydraulic fluid level (refer to Fuel and Lubricants Section).
Check for leaks around the filter. Tighten only enough to stop leak.
95 - 206 Maintenance - As Required
HG HydroGuide
GREASE POINTS
The following photo’s identify several of the grease points located throughout the machine.
HG HydroGuide
Maintenance - As Required 95 - 207
GREASE POINTS
The following photo’s identify several of the grease points located throughout the machine.
95 - 208 Maintenance - As Required
HG HydroGuide
Section 100: Service Specifications
FUEL AND LUBRICANTS
Lubricant
Recommended
Capacity
Fuel
4 gal (15 L)
Hydraulic Fluid
18 gal (68 L)
Grease
As Required
EP Grease To minimize condensation in bearings, grease machine
after it is shutdown for the day.
Fittings and grease applicator nozzle must be clean before applying
grease. Replace all missing or plugged fittings.
As required
SAE - 30 Weight or equivalent.
General Lubricating Oil
HG HydroGuide
Specification / Notes
Note: Use of any other hydraulic oil without written factory approval
will jeopardize warranty.
Dextron II Transmission Fluid or Equivalent
Service Specifications 100 - 209
MACHINE SPECIFICATIONS
SPECIFICATIONS
General
Length:
78” (198 cm) with out hitch or sheave
Width:
51” (129 cm) with out tires or fenders
Height:
Depends on running gear and hitch supplied with unit
Total Weight (empty):
2960 lbS (1342 kg) no hitch or running gear
Winch
Maximum Pull Capacity:
1000 meter
Cable - Maximum Pull Weight:
50 kn
100 - 210 Service Specifications
HG HydroGuide