Peas take aim at emerging meat substitute market by Kieran Brett Soybeans currently dominate the market for food products that replace meat with plant protein. With support from ACIDF, Xiangfeng Meng, is showing that protein from Alberta-grown peas is a viable competitor. These days, many people are interested in eating less meat. Whether their motivation is nutritional, environmental or philosophical, these consumers have helped create a booming market for meat substitute products. Think of all the veggie burgers, meat-free cold cuts and vegan meals now available at your local supermarket, and many restaurants too. Most of these meat substitutes, also called meat analogs, are made with soybean protein. By some estimates, the North American meat substitute market could approach $4.6 billion by 2019. This opportunity led Xiangfeng Meng, pictured above, to ask: why should soybean growers have it all to themselves? “The idea is to have a meat alternative other than soya protein,” says Xiangfeng, Research Scientist with Alberta Agriculture and Rural Development’s Food Science and Technology Centre in Brooks. “Most meat analogs made with soya also have gluten, which is an allergen for many people, so that is another opportunity.” Different ingredients, variable processes Since 2012, with funding from the Alberta Crop Industry Development Fund, Alberta InnovatesBio Solutions, Alberta Pulse Growers Commission and Daiya Foods, Xiangfeng, and her team have been pioneering methods to make a meat substitute from pea protein using a highmoisture extrusion technology. How do you make a meat analog that looks, feels and tastes like the real thing? If you’re talking about soy protein, the process is well-established, but also proprietary and closely guarded by manufacturers. For Xiangfeng, doing the same with pea protein, pictured left, meant starting from scratch. For the past two years, she’s developed and tested many combinations of dry ingredients (with pea protein isolate accounting for at least 50%), plus various amounts of added water, with many mechanical variations and processing speeds. “The temperature of the barrel, or thermal energy input, is very important,” she says. “An extruder is normally built for frictional heat, but under a high-moisture condition in the extruder, there’s not much mechanical energy generated.” Xiangfeng’s first priority was to develop a viable recipe and process for a gluten-containing meat analog. She accomplished that, and now has a method that can be showcased to food manufacturers. The gluten-free version? That’s going to take a little longer. Absent the wheat gluten that’s a key ingredient in the first recipe, the heat dynamics have been different, and it’s been trickier to get the barrel temperature right. Processors come knocking Over the next 18 months, Xiangfeng will continue this work on two levels. First, she’ll further refine the glutencontaining meat analog by building in different flavour profiles. Second, she’ll continue to test new ideas for the gluten-free meat analog. Once they’re ready to taste, both product streams will be subject to a ‘sensory panel’ of people who’ll evaluate them for appearance, flavour and texture. The goal, of course, isn’t just scientific advancement but Photos courtesy of Meng Xiangfeng real-world product development that benefits growers. Manufacturers, meanwhile, have been quick to see the potential in Xiangfeng’s work on a meat analog made from pea protein. They want in. “We’re already working with a B.C. company that wants to commercialize,” she says, “and another company from Ontario that wants to make a meat analog for pets. We’ll try to do something with these companies in 2015.” Jenn Walker, Research Officer with the Alberta Pulse Growers Commission, notes that the organization’s core mandate is to increase the sale of pulses for the benefit of the province’s growers. In her view, Xiangfeng Meng’s work with pulse protein fits the bill. APGC is keenly interested in new processing techniques and the utilization of pulses, both whole and fractions. “This project focuses on a novel use that will help to sell more pulses,” Walker says. “Domestic consumption of pulses is relatively low compared to other countries and partnering in the development of a meat analog affords a unique opportunity.”
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