SMC solutions for static electricity: Ionizers
SMC Solutions for the measurement,
removal and control of static electricity
Quick Overview
Reduce production costs, improve production performance, increase efficiency and
improve safety by introducing SMC Ionizers in your manufacturing process.
If workability is degraded, if your production quality is reduced, if dust adheres to workpieces, if machine operatives receive static
electrical shocks, if heat is generated in your processes causing possible fire risks, if there are difficulties in separating impurities,
if labels are misaligned, if problems occur in paint processes with powder sticking …
… you are probably suffering from the build-up of static electricity!
SMC recognises the problems caused by static electricity and advises continuous measurement + removal + control.
Measurement
Handheld Electrostatic
Meter
+
Removal
Bar/Nozzle/Fan Ionizer
+
Control
Electrostatic Sensor
and Monitor
Measurement – to check and quantify the levels of generated static electricity.
Handheld Electrostatic Meter, Series IZH10
Portable sensor that detects the electrostatic potential of an object and outputs a digital readout.
Removal – to help avoid the production problems due to static electricity.
Bar Type Ionizers, Series IZS40/41/42
Suitable for electrostatic removal from a flat surface – also, by using compressed air, electrostatic removal can be achieved from
an increased distance from the workpiece.
Nozzle Type Ionizers, Series IZN10
Suitable for partial electrostatic removal of a small workpiece or total electrostatic removal in a small space. Also used to remove
dust, with a high flow rate type.
Desktop Duster Box, Series ZVB
Suitable for electrostatic removal, dust removal and dust collection for limited-sized workpieces.
Fan Type Ionizers, Series IZF21/31 and Series IZF10
Suitable for electrostatic removal in the atmosphere around workpieces. As the fan type requires no air supply it’s suitable for use
in a wide range of applications and locations.
Control – to continually monitor the levels of static electricity for any change so that preventative measure can be taken.
Electrostatic Sensor, Series IZD10
Small and easy to mount sensor with analogue output valid to use with IZE11 monitor.
Electrostatic Sensor Monitor, Series IZE11
Two colour display monitor that supports electrostatic sensor IZD10.
3
Series IZS40/41/42
Bar Type Ionizer
IZS40
IZS41
IZS42
3 solutions for fast and effective static removal
• Standard type Series IZS40.
Simple operation: Only power ON/OFF required.
• Feedback sensor type Series IZS41.
Feedback sensor enables the rapid elimination of static electricity.
- Energy saving run mode.
- Continuous neutralisation run mode.
• Dual AC type Series IZS42.
Reduced potential amplitude: 25 V or less.
• Ion balance: ±30 V.
• Reduction of adjustment and maintenance time using an auto balance sensor:
- Built-in type (standard): The sensor is installed within the ionizer body and may be mounted anywhere.
- High accuracy type (option): “Ion balance adjustment at external signal input” or “Ion balance adjustment at any time” can be selected.
• Setting ionizer with remote control: can recognize and control up to 16 ionizers through address setting.
• Low maintenance electrode cartridges.
• Transition wiring may be used.
Part number
IZS40-340-06B
IZS40-400-06B
IZS40-460-06B
IZS40-580-06B
IZS40-640-06B
IZS40-820-06B
IZS40-1120-06B
IZS40-1300-06B
IZS40-1600-08B
IZS40-1900-08B
IZS41-340P-06B
IZS41-400P-06B
IZS41-460P-06B
IZS41-580P-06B
IZS41-640P-06B
IZS41-820P-06B
IZS41-1120P-06B
IZS41-1300P-06B
IZS41-1600P-08B
IZS41-1900P-08B
IZS42-340P-06B
IZS42-400P-06B
IZS42-460P-06B
IZS42-580P-06B
IZS42-640P-06B
IZS42-820P-06B
IZS42-1120P-06B
IZS42-1300P-06B
IZS42-1600P-08B
IZS42-1900P-08B
Characteristics
Bar Length [mm]
340
400
460
580
640
Plug & Play
820
1120
1300
1600
1900
340
400
460
580
Applicable
640
for feedback
820
sensor
1120
1300
1600
1900
340
400
460
580
640
Dual AC-modus
820
1120
1300
1600
1900
∗ Incl. 3 m power supply cable and bracket.
∗ Non-standard bar length available upon request, with –X10 option.
4
Input Signal
Output Signal
—
—
Operating Range [mm]
50 ~ 2000
2 x PNP
2 x PNP
Accessories
Electrode needle cleaning kit
Remote control
Transition wiring cable (2 m)
High speed de-ionizing cartridge (tungsten)
Energy saving - type de-ionizing cartridge (tungsten)
Electrode cartridge drop prevention cover for 3 electrodes
Electrode cartridge drop prevention cover for 4 electrodes
Electrode cartridge drop prevention cover for 5 electrodes
AC Adapter for IZS40
AC Adapter for IZS41/42
End bracket
Intermediate bracket
Feedback sensor
Auto balance sensor
IZS30-M2
IZS41-RC
IZS41-CF02
IZS40-NT
IZS40-NJ
IZS40-E3
IZS40-E4
IZS40-E5
IZF10-CG2EU
IZS41-CG2EU
IZS40-BE
IZS40-BM
IZS31-DF
IZS31-DG
Series IZN10
Nozzle Type Ionizer
IZN10
IZN10-X367
Efficient local static removal
• Different nozzles to adapt several applications, available either as IZN10 (standard type) and IZN10-X367 (with right angles and 360º rotation):
Energy saving static electricity elimination nozzle.
High flow static electricity elimination nozzle.
• Ion balance: ±15 V.
• Compact and slim design.
• With built-in power supply substrate.
• Easy maintenance: electrode needle contamination detector with easy replacement of the cartridge.
• Mounting variations: direct mount, bracket mount.
• External switch input function (2 inputs). Switch output: PNP/NPN.
Part number
IZN10-01P06
IZN10-02P06
IZN10-11P06
Nozzle type
Energy saving static electricity elimination nozzle
High flow rate nozzle
Rc 1/8 female threads for piping
Port size
Output specification
Ø 6 (metric size)
PNP
∗ Incl. 3 m power supply cable.
∗ NPN option available upon request
Accesories
L Bracket
Pivoting bracket
Din rail mounting bracket
Power supply cable (3 m)
Power supply cable (10 m)
Electrode needle assembly
Circular diffusion nozzle
Flat diffusion nozzle
Bar nozzle (straight type), bar length 400 mm
Bar nozzle (straight type), bar length 600 mm
IZN10-B1
IZN10-B2
IZN10-B3
IZN10-CP
IZN10-CPZ
IZN10-NT
IZN10-G-X198
IZN10-G-X199
IZN10-G-400-X216
IZN10-G-600-X216
5
Series ZVB
Desktop Duster Box
ZVB20
ZVB40
Box up your dust and static issues
• Integration of three processes – static neutralisation, dust removal and dust collection – in a single box by using nozzle type ionizers.
- Efficient static neutralisation with a diffusion-type nozzle.
- Dust removal with dedicated nozzles for the air blow.
- Dust collection with a maintenance-free pneumatic dust collector.
All this thanks to a structure that separates ion blow and air blow.
• Ion balance: ±10 V.
• Use of emitters that are easy to remove, replace and clean.
• Optional photoelectric sensor reflecting plate for automatic workpiece detection.
Part number
ZVB20-B
ZVB40-B
Static neutralisation
space [mm]
(width x depth)
202 x 212
392 x 298
Accesories
3 m exhaust duct hose
1 m exhaust duct hose
Dust collecting bag
AC adapter
6
ZVB-D3A
ZVB-D1A
ZVB-P1A
ZVB-AC1EU
Dimensions [mm]
(width x depth)
Dust collector: exhaust
flow rate [l/min]
Air consumptiom [l/min]
Ionizer: no. of
mounted units
210 x 297
400 x 384
410 to 1580
820 to 3160
420
800
1
2
Series IZF
Fan Type
e Ionizer
IZF21/31
IZF
IZF10
Fast static removal in your hands
Series IZF21/31
• Extensive and rapid static neutralisation.
• Ion balance: ±5 V.
• Optional adjustable louver to adjust the static neutralisation area.
• Improved performance and easier maintenance through several functions and features:
- Functions: averaging function, automatic balance adjustment function, optional automatic cleaning function, flow rate adjustment function.
- Tool-less replaceable emitter cartridge.
- Optional filter to prevent the entry of foreign matter to the motor and to avoid short-circuit between emitters.
• Modular, compact and slim design.
Part number
IZF21-P
IZF31-P
Air flow [l/min]
1800
4400
Input/Output
PNP
∗ Incl. 3 m power supply. AC adapter, bracket, automatic cleaning unit, louver and filter not included.
∗ NPN option available upon request.
Accesories
Emitter cartridge
Power supply cable (3 m)
Power supply cable (10 m)
AC adapter (with AC cord)
AC adapter (without AC cord)
Adjustable louver
Bracket
Automatic cleaning unit
Air suction side filter: filter
Air suction side filter: filter + filter holder
Cleaning arm (for automatic cleaning unit)
IZF21
IZF31
IZF21-NT
IZF31-NT
IZS41-CP
IZS41-CPZ
IZF21-CG2EU
IZF21-CG2
IZF21-HW
IZF31-HW
IZF21-B1
IZF31-B1
IZF21-HS
IZF31-HS
IZF21-FL
IZF31-FL
IZF21-FU
IZF31-FU
IZF21-M3
IZF31-M3
Series IZF10
• Two types available:
Fast elimination of static electricity type: 1.5 seconds deionising time.
Low noise fan type: 48 dB(A).
• Ion balance: ±13 V.
• Alarm functions: high-voltage error, electrode needle contamination detector.
Part number
IZF10-P
IZF10-LP
Nozzle type
Rapid deionising type
Low noise type
Air flow [l/min]
660
460
Output
PNP
∗ Power supply cable (3 m) included. AC adapter, bracket and e-connector not included.
∗ NPN option available upon request.
Accesories
Power supply cable (3 m)
Power supply cable (10 m)
Power supply cable with AC adapter
Bracket
Cartridge case
e-con connector
IZF10-CP
IZF10-CPZ
IZF10-CG2EU
IZF10-B1
IZF10-A1
ZS-28-C
7
Series IZD10
Electrostatic
tic Sensor
• Potential measurement: ±20 kV (detected at a 50 mm distance); ±0.4 kV (detected at a 25 mm distance).
• Detects the electrostatic potential and outputs an analogue voltage.
• Small and easy to mount.
Part number
IZD10-110
IZD10-510
Potential measurement
±0.4 kV
±20 kV
Output voltage
1 to 5 V
1 to 5 V
Series IZE11
Electrostatic Sensor Monitor
• Output: switch output x 2 + analogue output (1 to 5 V, 4 to 20 mA).
• 2-colour display (red and green).
• Display accuracy: ±0.5 % F.S. ±1 digit or less.
• Detection distance correction function (adjustable in 1 mm increments).
• Supports two types of sensors.
• Connection by connector: connector for power supply / output; e-con connector (connector to sensor).
Part number
IZE112-LC
IZE113-LC
Input / Output
2 PNP + (1-5 V)
2 PNP + (4-20 mA)
Connector cable for
power supply/output
Yes
Yes
Connector for
sensor connection
Yes
Yes
Accesories
Connector cable for power supply/output (2 m)
Bracket
Connector for sensor connection
Panel mount adapter
Panel mount adapter + Front protective cover
ZS-28-A
ZS-28-B
ZS-28-C
ZS-27-C
ZS-27-D
Series IZH10
Handheld Electrostatic Meter
• Easy to use.
• Compact and lightweight.
• Rated charge amount range: ±20 kV.
• Functions: peak and bottom display function, zero clear function, auto power-off function, low battery indication, backlight.
Part number
IZH10
IZH10-H
Option
None
High-voltage measuring handle
Accesories
Ground wire, 1.5 m
Soft case
High-voltage measuring handle
IZH-A-01
IZH-B-01
IZH-C-01
∗ IZH-B-01 and IZH-A-01 already attached to the IZH series.
8
Applications
Several industries are affected by static electricity in their processes which causes problems such as product defects and reduction in
productivity. The customer can select the proper Ionizer based on energy saving or static removal features. Specific applications:
Bar Type Ionizer Applications
Eliminating static electricity on a
glass substrate
Eliminating static electricity on an
electric substrate
Eliminating static electricity during
wafer transfer
Eliminating static electricity on
PET bottles
Eliminating static electricity on a
film
Eliminating static electricity on
molded goods
Eliminating static electricity on film
molded goods
Eliminating static electricity from
packing films
Nozzle Type Ionizer Applications
Eliminating static electricity from
an IC chip
Eliminating static electricity from
lenses
Eliminating static electricity from
parts feeders
Eliminating static electricity from
plastic cups
Eliminating static electricity from
an electric substrate
Eliminating static electricity from
packing films
Eliminating dust clinging to lamp
covers
Eliminating static electricity from
molded goods
Desktop Duster Box Applications
ZVB desktop duster box can be used in a variety of applications, such as static removal from IC chips, lenses, electronic devices, and also
general dust adhesion prevention. The only limitation is the size of the workpiece to be supported inside.
Electronic components
Lens
Smartphone
Lamp cover
Cosmetic case
Parts for home
appliances
9
Fan Type Ionizer Applications
Static electricity removal from charged atmospheres, in places where an air supply is not available, but it is still needed to dissipate static
electricity.
Eliminating static electricity on PET bottles
Eliminating static electricity on a film
Eliminating static electricity on molded goods
Eliminating static electricity on an electric
substrate
Eliminating static electricity on styrene foam
Eliminating static electricity in cell production
process
Antistatic Products
SMC has a lineup of products that prevent from charging static electricity.
Tubing
Series TAS / TAU – Antistatic tubing
Series TAU-X100 – Antistatic coloured tubing
Fittings
Series KA – Antistatic one-touch fittings
Antistatic Speed Controller
Series AS-X260 – In-line type/elbow type
Conductive vacuum pads
Series ZP3 – Conductive NBR/conductive silicon rubber
Series ZP2 – Conductive NBR/conductive silicon rubber
Series ZP – Conductive NBR/conductive silicon rubber
10
Related Products
SMC can provide all the equipment required to supply air to the ionizer.
By using the equipment as shown below you can decrease maintenance, prevent damage and also enjoy energy saving.
Recommended pneumatic circuit diagram
IZS40
z
x
c
v
b
n
m
,
.
z Air Dryer – Series IDF
x Air Filter – Series AF-A
c Mist Separator – Series AFM-A
v Digital Flow Switch – Series PF2A
b Regulator – Series AR-B
n Digital Pressure Switch – Series
, Restrictor – Series AS-X214
. Clean Air Filter – Series SFD
Decreases the dew point of compressed
air.
Limits moisture generation which can lead
to damage.
2/3-Colour Digital Flow Switch – Series
PFM
Decreases air consumption with flow
control.
Eliminates solid foreign matter such as
power particles in the compressed air.
Decreases air consumption by setting to
an appropriate pressure.
IZN10
IZN
Eliminates oil mist which is difficult to
eliminate with an air filter.
ISE30A
The pressure control prevents the ability
of static electricity removal from being
reduced in accordance with the reduction
of air pressure.
PF2A
PFM
m Port Solenoid Valve – Series VX2
Pilot Operated 2 Port Solenoid Valve for
Dry Air – Series VQ
Regulates to the appropriate air volume
depending upon the installation condition.
Decreases the air consumption.
Built-in capillary element.
Nominal filtration rating: 0.01 μm.
Adopted hollow fiber elements with
over 99.99 % filtering efficiency do not
contaminate workpieces.
VX2
VQ
11
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1st printing TZ printing TZ 32 Printed in Spain
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.