Bolted Dead End for OPGW The AFL Dead End is a full tension termination for Optical Ground Wire cable. Breakaway head bolts are used to apply a precise gripping force to hold the cable without affecting optical fiber performance. Features Bolted Dead End with Cable Guide • Performance: Sustained load equivalent to 95% of cable RBS • Ultimate mechanical strength of dead end components: 40,000 lbs. • Break-away bolts ensure proper installation torque while eliminating the need for specialized torque wrenches • Optional Cable Guide (recommended) to train Optical Ground Wire down or around structure • Drilled and tapped for grounding lug, eliminating additional accessories for electrical bonding • Shorter than formed wire dead ends, allowing installation from the support structure • Faster installation than competitive designs, reducing installation costs • Optional link plate available for extension from structures (see next page) .75" (19.05 MM) DIA. CLEVIS OPENING 1.09" (27.7 MM) A 5/8" BREAK-AWAY BOLT (M14-METRIC) LINK PLATE (ORDERED SEPARATELY) KEEPER 3" (76.2 MM) © 2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12 Specifications are subject to change without notice. 3 Bolted Dead End for OPGW (Stranded Stainless Steel Tube Type Cable) 5/8" BREAK-AWAY BOLT (M14-METRIC) LINK PLATE (ORDERED SEPARATELY) KEEPER BUSHED KEEPER 3" (76.2 MM) ODE HexaCore ODES OPGW Dead End MiniCore ODES S YYY/YYY S for Standed Stainless Range code in Decimal (See Valid Cable Types) Inches (See Table 1) X ## "G" for Cable Guide, "N" for No Cable Guide NOTES:1. For installation instructions, see pg 128. 2. Bushed end keeper not considered in number of keepers. 3. Cables above 26,000 lbs RBS have to be tested. 4. This deadend is approved only for AFL cables. CALCULATING CROSS SECTIONAL AREA OF ALUMOWELD (PERCENT) TABLE 1 PERCENT ALUMOWELD > 33% AW AREA PERCENT= ((AW AREA)/(AW AREA + ALUMINUM AREA)) * 100 IF THE AW AREA PERCENT IS LESS THAN 33%, ADD ONE KEEPER. PERCENT ALUMOWELD LESS THAN 33% OPGW RBS NO. OF * KEEPERS KEEPER DIMENSION NO. OF * DESIGNATION "A" KEEPERS KEEPER DIMENSION DESIGNATION "A" 14000 OR LESS 14001-17000 17001-21000 21000-26000 26001-ABOVE** 7 8 9 10 11 07 08 09 10 11 08 09 10 11 11 28.38 30.78 33.18 35.58 37.98 8 9 10 11 11 30.78 33.18 35.58 37.98 37.98 AFL CABLE DESCRIPTION S3—109/45/673 CABLE DIA. CROSS SECTIONAL AREA OF ALUMOWELD (MM2) CROSS SECTIONAL AREA OF ALUMINUM (MM2) * NUMBER OF KEEPERS DOES NOT INCLUDE THE END BUSHED KEEPER. * NUMBER OF KEEPERS NOT TO EXCEED 11. * * SEE NOTE 3. AFL NO. ODES350/359GXX ODES360/369GXX ODES370/379GXX ODES380/389GXX ODES390/399GXX ODES400/409GXX ODES410/419GXX ODES420/429GXX ODES430/439GXX ODES440/449GXX ODES450/459GXX ODES460/469GXX ODES470/479GXX ODES480/489GXX Number of Keepers (See Table 1, Keeper Designation and Calculating Cross Sectional Area of Alumoweld) CABLE DIAMETER RANGE MIN MAX 0.350 0.359 0.360 0.369 0.370 0.379 0.380 0.389 0.390 0.399 0.400 0.409 0.410 0.419 0.420 0.429 0.430 0.439 0.440 0.449 0.450 0.459 0.460 0.469 0.470 0.479 0.480 0.489 AFL NO. ODES490/499GXX ODES500/509GXX ODES510/519GXX ODES520/529GXX ODES530/539GXX ODES540/549GXX ODES550/559GXX ODES560/569GXX ODES570/579GXX ODES580/589GXX ODES590/599GXX ODES600/609GXX ODES610/619GXX ODES620/629GXX CABLE DIAMETER RANGE MIN MAX 0.490 0.499 0.500 0.509 0.510 0.519 0.520 0.529 0.530 0.539 0.540 0.549 0.550 0.559 0.560 0.569 0.570 0.579 0.580 0.589 0.590 0.599 0.600 0.609 0.610 0.619 0.620 0.629 AFL NO. ODES630/639GXX ODES640/649GXX ODES650/659GXX ODES660/669GXX ODES670/679GXX ODES680/689GXX ODES690/699GXX ODES700/709GXX ODES710/719GXX ODES720/729GXX ODES730/739GXX ODES740/749GXX CABLE DIAMETER RANGE MIN MAX 0.630 0.639 0.640 0.649 0.650 0.659 0.660 0.669 0.670 0.679 0.680 0.689 0.690 0.699 0.700 0.709 0.710 0.719 0.720 0.729 0.730 0.739 0.740 0.749 © 2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12 Specifications are subject to change without notice. 4 Bolted Dead End for OPGW (Core Tube Type Cable) LINK PLATE (ORDERED SEPARATELY) 5/8" BREAK-AWAY BOLT (M14-METRIC) KEEPER 3" (76.2 MM) ODE CentraCore AlumaCore Slotted Core ODEC ODEC ODEC OPGW Dead End C YYY/YYY Used for Alumacore, Range code in Decimal Centracore, and Slotted Inches (See Table 1) Core X ## "G" for Cable Guide, "N" for No Cable Guide Number of Keepers (See Table 1, Keeper Designation) NOTES:1. For installation instructions, see pg 128. 2. This deadend is approved only for AFL cables. 3. Cables above 30,000 lbs RBS have to be tested. TABLE 1 OPGW RBS 14000 OR LESS 14001 - 17000 17001 - 21000 21000 - 26000 26001 - 30000 IF > 30001* NO. OF * KEEPERS 7 8 9 10 11 12 KEEPER DESIGNATION 07 08 09 10 11 12 DIMENSION "A" 25.98 28.38 30.78 33.18 35.58 37.98 * SEE NOTE 3 AFL NO. ODEC350/359GXX ODEC360/369GXX ODEC370/379GXX ODEC380/389GXX ODEC390/399GXX ODEC400/409GXX ODEC410/419GXX ODEC420/429GXX ODEC430/439GXX ODEC440/449GXX ODEC450/459GXX ODEC460/469GXX ODEC470/479GXX ODEC480/489GXX CABLE DIAMETER RANGE MIN MAX 0.350 0.359 0.360 0.369 0.370 0.379 0.380 0.389 0.390 0.399 0.400 0.409 0.410 0.419 0.420 0.429 0.430 0.439 0.440 0.449 0.450 0.459 0.460 0.469 0.470 0.479 0.480 0.489 AFL NO. ODEC490/499GXX ODEC500/509GXX ODEC510/519GXX ODEC520/529GXX ODEC530/539GXX ODEC540/549GXX ODEC550/559GXX ODEC560/569GXX ODEC570/579GXX ODEC580/589GXX ODEC590/599GXX ODEC600/609GXX ODEC610/619GXX ODEC620/629GXX CABLE DIAMETER RANGE MIN MAX 0.490 0.499 0.500 0.509 0.510 0.519 0.520 0.529 0.530 0.539 0.540 0.549 0.550 0.559 0.560 0.569 0.570 0.579 0.580 0.589 0.590 0.599 0.600 0.609 0.610 0.619 0.620 0.629 AFL NO. ODEC630/639GXX ODEC640/649GXX ODEC650/659GXX ODEC660/669GXX ODEC670/679GXX ODEC680/689GXX ODEC690/699GXX ODEC700/709GXX ODEC710/719GXX ODEC720/729GXX ODEC730/739GXX ODEC740/749GXX CABLE DIAMETER RANGE MIN MAX 0.630 0.639 0.640 0.649 0.650 0.659 0.660 0.669 0.670 0.679 0.680 0.689 0.690 0.699 0.700 0.709 0.710 0.719 0.720 0.729 0.730 0.739 0.740 0.749 © 2008, AFL, all rights reserved. PP-3-00007, Revision 3, 7.31.12 Specifications are subject to change without notice. 5
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