Research Article Received: 15 July 2009 Revised: 14 September 2009 Accepted: 14 September 2009 Published online in Wiley Interscience: 12 January 2010 (www.interscience.wiley.com) DOI 10.1002/jctb.2331 Silicone oil: An effective absorbent for the removal of hydrophobic volatile organic compounds Guillaume Darracq,a,b∗ Annabelle Couvert,a,b Catherine Couriol,a,b Abdeltif Amrane,a,b Diane Thomas,c Eric Dumont,d Yves Andresd and Pierre Le Cloireca,b Abstract BACKGROUND: Hydrophobic volatile organic compounds (VOCs), such as toluene, dimethyl sulfide (DMS) and dimethyl disulfide (DMDS), are poorly soluble in water and classical air treatment processes like chemical scrubbers are not efficient. An alternative technique involving an absorption step in an organic solvent followed by a biodegradation phase was proposed. The solvent must fulfil several characteristics, which are key factors of process efficiency, and a previous study allowed polydimethylsiloxane (or PDMS, i.e. silicone oil) to be selected for this purpose. The aim of this paper was to determine some of its characteristics like absorption capacity and velocity performances (Henry’s constant, diffusivity and mass transfer coefficient), and to verify its non-biodegradability. RESULTS: For the three targeted VOCs, Henry’s constants in silicone oil were very low compared to those in water, and solubility was infinite. Diffusivity values were found to be in the range 10−10 to 10−11 m2 s−1 and mass transfer coefficients did not show significant differences between the values in pure water and pure silicone oil, in the range 1.0 × 10−3 to 4.0 × 10−3 s−1 for all the VOCs considered. Silicone oil was also found to be non-biodegradable, since its biological oxygen demand (BOD5 ) value was zero. CONCLUSION: Absorption performances of silicone oil towards toluene, DMS and DMDS were determined and showed that this solvent could be used during the first step of the process. Moreover, its low biodegradability and its absence of toxicity justify its use as an absorbent phase for the integrated process being considered. c 2010 Society of Chemical Industry Keywords: absorption; silicone oil (PDMS); hydrophobic VOC; mass transfer coefficient; diffusivities; biodegradation INTRODUCTION J Chem Technol Biotechnol 2010; 85: 309–313 low solubility in water, good chemical and thermal stabilities, non-biodegradability, biocompatibility and, of course, cheapness. Silicone oil (polydimethylsiloxane or PDMS) was used by several authors4,5 as a pollutant reservoir and seemed to be suitable. Hayachi et al.6 and Matsumoto et al.7 showed that the partitioning coefficient octanol/water (log Kow ) allowed to check the toxicity of a solvent towards microorganisms. Since log Kow of silicone oil is 4.25 and silicone oil is not soluble in water, this solvent could be consid- ∗ Correspondence to: Guillaume Darracq, Ecole Nationale Supérieure de Chimie de Rennes, CNRS, UMR 6226, Avenue du Général Leclerc, CS 50837, 35708 Rennes Cedex 7, France. E-mail: [email protected] a Ecole Nationale Supérieure de Chimie de Rennes, CNRS, UMR 6226, Avenue du Général Leclerc, CS 50837, 35708 Rennes Cedex 7, France b Université européenne de Bretagne, 35000 RENNES, France c Faculté Polytechnique de Mons, 56, Rue de l’Epargne, B-7000 Mons, Belgium d UMR CNRS 6144 GEPEA, Ecole des Mines de Nantes, La Chantrerie, 4 rue Alfred Kastler, B.P. 20722, 44307 Nantes Cedex 3, France www.soci.org c 2010 Society of Chemical Industry 309 Since several world conferences such as New York (1997) or Kyoto (1998), which highlighted the influence of anthropogenic VOC emissions on the environment and the climate imbalance, air treatment has become an important research topic. Hydrophilic compounds can usually be removed by chemical scrubbing, biological treatment (biofilter) or thermal oxidation. But these processes are not really efficient for hydrophobic compounds like toluene, dimethyl sulfide (DMS) and dimethyl disulfide (DMDS), which have low olfactory thresholds, 8.2 mg m−3 , 1.5 and 0.1 µg m−3 , respectively, according to Hartikainen et al.,1 and can be toxic for humans at low levels.1 An alternative process (Fig. 1), which consisted in coupling an absorption step involving an organic solvent2 and a biodegradation step has been developed. The aim was to achieve the consumption of the VOCs and the regeneration of the absorbent phase. In 1991, Bruce and Daugulis set up a method to choose the best organic phase for implementation in a multiphase bioreactor.3 The solvent must fulfil several characteristics: high absorption capacity and velocity performances (Henry’s constant, diffusivity and mass transfer coefficient), low emulsion-forming tendency, www.soci.org Gas outlet G Darracq et al. Organic phase recycling Organic phase inlet Gas-liquid contactor Bioreactor Settler Organic phase Gas inlet Emulsion water/solvent Organic phase outlet + VOCs Aqueous phase + Activated sludge Air flow Figure 1. Hybrid absorption–biodegradation process with regeneration of the organic phase. ered as biocompatible. The aim of this work was to measure several parameters such as dimensionless Henry’s constants (H), diffusivities (DL ) and global mass transfer coefficients (KL a) for each VOC in order to characterise the absorption performances of silicone oil. Table 1. Analytical conditions implemented to determine the VOC concentration in the gas phase Pollutant Toluene MATERIALS AND METHODS Henry’s constant and global mass transfer coefficient In 2003, Roustan described the physical absorption between a gaseous compound and a liquid phase8 (Equation 1). Mass transfer is governed by the driving force (i.e. the difference between the pollutant concentrations in both phases). dN = KL adV(CLE − CL ) (1) 310 where dN (in mol s−1 ) is the transferred amount; dV (in m3 ) is the volume element; KL (in m s−1 ) is the global liquid mass transfer coefficient; a (in m2 m−3 ) is the volumetric interfacial area; CL is the pollutant liquid concentration; and CLE (in mol m−3 ) is the pollutant liquid concentration at the equilibrium with the gas phase given by Equation 2: p CG RT (2) CLE = = H H where p (in Pa) is the VOC partial pressure; R is the gas constant (8.314 Pa.m3 .mol−1 .K−1 ); T is temperature (K); and H Henry’s constant (Pa.m3 .mol−1 ). Dimensionless Henry’s constants, H, were obtained using a static method. A known quantity of solvent (or water) was introduced into a specific flask (vial), whose exact volume was measured. After closing it and making it gastight, a known quantity of VOCs was added through the septum. The vial was shaken for 3 days at 25 ◦ C by using a swivel support. Once the equilibrium was reached (checking of the stability of the gaseous VOC concentration), the VOC concentration in the gas phase (CG ) was determined by gas chromatography (flame ionisation detector type focus). The concentration in the liquid phase (CLE ) was then deduced from the mass balance and the dimensionless constant, H, was calculated by using Equation 2. The gas chromatography methods used in this work are shown in Table 1. www.interscience.wiley.com/jctb Dimethyl disulfide Dimethyl sulfide Oven temperature, Toven 100 ◦ C (1.5 min) 20 ◦ C min−1 → 180 ◦ C (0 min) 100 ◦ C (1.4 min) 50 ◦ C min−1 → 200 ◦ C (3 min) 50 ◦ C (1.2 min) 50 ◦ C min−1 → 200 ◦ C (3 min) Carrier gas N2 3.7 mL min−1 N2 3.3 mL min−1 N2 3.3 mL min−1 For all samples, the following equipment and conditions were used: Thermo Focus GC with an RTx-1.15 m ×0.32 mm column and FID. The injector temperature (Tinj ) was 150 ◦ C and the detector temperature (Tdet ) was 250 ◦ C. For measurements of KL a, the absorption of toluene, DMS and DMDS in water and in silicone oil was independently studied in laboratory-scale reactors at a constant gas flow rate (1 m3 h−1 ). A dynamic method9 was used to determine the volumetric mass transfer coefficients of pollutants during absorption. In this method, a known air volume (VG = 215 L) loaded with the pollutant was continuously flowed via a circulating loop through a water volume (VL = 1 L) at 25 ◦ C. The operation was batchwise with respect to the liquid system and the decrease in time course of the pollutant concentration (toluene, DMS or DMDS) in the gas phase was monitored. Diffusivity A specific mathematical model was developed to simulate the VOC absorption into viscous solvents in a vertical wetted-wall column with a co-current gas–liquid downflow. Considering a plane flow, the liquid stream was considered as laminar and exempt of ripples for Reynolds numbers lower than 4, requiring a low liquid flow rate if the viscosity was not so high.10 In these hydrodynamic conditions, the liquid velocity profile was parabolic, with a well-known estimation of the liquid film c 2010 Society of Chemical Industry J Chem Technol Biotechnol 2010; 85: 309–313 Silicone oil for removing hydrophobic VOCs www.soci.org thickness. The model involved a general equation describing the steady-state diffusion of the VOC from the interface into the diffusion falling film, with adequate boundary conditions, and a classical mass balance between the top of the column and a given level, used to compute the average VOC concentration in the liquid film along the column height. More details, including equations and assumptions, concerning the model can be found in a previous paper.11 The simulation of the absorber required the knowledge of: • The gas-phase mass-transfer characteristics in the column. For sake of precision, this coefficient was not estimated from literature correlations12 but experimentally measured by absorption of n-pentylbenzene; a classical correction of the value taking into account the ratio of the corresponding gas phase diffusivities can be applied. The diffusivities of the VOC in the gaseous phase were estimated thanks to the correlation of Fuller et al.13 • The physicochemical properties of the silicone oil. The density was experimentally determined using a densimeter; the viscosity (mPa s) was experimentally measured using a falling sphere viscometer in the range 15–30 ◦ C: 7005.3 − 19.4 (3) T The Henry’s constants of the absorbed VOCs. Starting from the top, the program finally provided the VOC outlet gas concentration. Computation of DL was made by minimizing for each absorption test run the deviation between experimental and calculated VOC outlet gas concentrations. Absorption experiments were achieved in an experimental set-up including: A scrubber. The VOC scrubber was a small glass wetted-wall column of inside diameter 0.02 m with an effective height of 0.66 m, characterised by a co-current contacting mode between liquid and gas streams entering at the top and leaving at the bottom of the column. An external jacket flowed by a thermostated fluid allowed to keep constant the temperature in the absorber. A gas supply. A precise rate of VOC was injected by a syringe dispenser in the air stream, supplied by a compressor, whose flow rate was measured and controlled by a gas mass-flow controller. Valves allowed to direct the mixture toward the by-pass; this system was useful for the determination of the initial VOC concentration in the inlet gas or the wetted-wall column during absorption test runs. The exit gas was vented out through a laboratory fume hood. A liquid supply. The liquid flow rate was fed by using a gear pump and regulated by a mass-flow controller. The liquid phase, namely the silicone oil, was pumped from a container, previously ran through heat exchange coils immersed in the thermostatic bath and flowed at the inner side of the column. A gas sampling part. The gas analysis, upstream and downstream of the wetted-wall absorption column, was performed by a flame ionisation detector (FID). A certified standard (nitrogen–propane gas mixture) was used for the calibration of the FID. ηSO = • • • • • J Chem Technol Biotechnol 2010; 85: 309–313 Biodegradability Biodegradability was deduced from measurements of the biological oxygen demand (BOD5 ), carried out in Oxitop IS6 (WTW, Alès, France). Activated sludge from a wastewater treatment plant was used to inoculate samples, which consisted in a solution of 80 mg.L−1 of silicone oil in water, and the control solution. The initial bacterial concentration was 0.5 g L−1 . The following mineral basis was used for all experiments (g L−1 ): MgSO4 · 7H2 O, 22.5; CaCl2 , 27.5; FeCl3 , 0.15; NH4 Cl, 2.0; Na2 HPO4 , 6.80; KH2 PO4 , 2.80. The BOD5 value was initially estimated based on the chemical oxygen demand (COD) value experimentally measured by means of a Test Nanocolor CSB 160 (Macherey–Nagel, Düren, Germany) or calculated, BOD5 = COD/1.46. The range of expected BOD5 measurements was then deduced and hence led to the volumes of sample, of activated sludge solution and of nitrification inhibitor (10 mg L−l solution of N-allylthiourea) which have to be added to the shaker flask of the Oxitop apparatus. A similar protocol was applied for the control flask except that it was replaced by a solution of easily biodegradable compounds, namely glutamic acid (130 mg L−1 ) and glucose (130 mg L−1 ). Before use, KOH was added to achieve neutral pH (7.0±0.2). A similar protocol was also considered for the blank solution, for which the sample was replaced by water to have a negligible BOD5 value. RESULTS AND DISCUSSION Henry’s constants ) are Henry’s constants in silicone oil (HSO ) and in water (Hw reported in Table 2. The three selected VOCs were preferentially absorbed in silicone oil. Moreover, since each VOC has infinite solubility in silicone oil, its absorption should be improved using silicone oil in a gas–liquid contactor. Henry’s constants were also measured in a silicone oil/water emulsion to check for the absence of VOC stripping in a two-phase partitioning bioreactor. The experimental value was then compared to the theoretical value calculated by using Equation 4: 1 1 1 = x + (1 − x) Hmixture HSO Hw (4) is Henry’s constant of VOC in pure silicone oil; Hw is where HSO Henry’s constant of VOC in pure water; and x is the volumetric fraction of silicone oil in emulsion. Results are reported in Fig. 2 for toluene. Since the relative error was below 15%, Henry’s constant for toluene in an oil/water emulsion could be estimated by Equation 4. value appeared very low if In the case of toluene, the HSO value; hence the term 1 Hw can be neglected comparedto the Hw and Equation 4 led to: towards 1 HSO H ∼ (5) Hmixture = SO . x According to Equation 5, Hmixture increases when the volumetric fraction of silicone oil in emulsion decreases. This equation allows c 2010 Society of Chemical Industry www.interscience.wiley.com/jctb 311 Inlet and outlet liquid and gas temperatures were registered by temperature sensors. The system was allowed to reach a steady-state indicated by no significant changes of average temperatures for liquid and gas phases, gas flow rate G, liquid flow rate L and VOC inlet and outlet gas concentrations, cG,in and cG,out , respectively. Experimental investigations were conducted for typical operating conditions: L = 0.4 kg h−1 , G = 1 N m3 h−1 , temperature = 25 ◦ C and cG,in = 650–1500 ppm. Data collected were required for interpretation and estimation of liquid diffusivities of VOC into viscous solvents. More details on the experimental apparatus and procedure can be found in Bourgois et al.11 www.soci.org G Darracq et al. Table 2. Henry’s constants of the selected VOCs in silicone oil and in water Henry’s constant (Pa m3 mol−1 ) Pollutant Toluene Dimethyl disulfide Dimethyl sulfide ∗ in silicone oil, HSO in water, Hw 1.6 2.3 41.6 609∗ 119 124 Taken from Staudinger and Roberts.14 Figure 4. Henry’s constants of dimethyl sulfide in a silicone oil/water emulsion. Comparison between experimental and calculated values. () H determined by experiment; () H calculated value. Table 3. Global mass transfer coefficients of VOCs in silicone oil and in water Pollutant Toluene Dimethyl sulfide Dimethyl disulfide Figure 2. Henry’s constants of toluene in a silicone oil/water emulsion. Comparison between experimental and calculated values. () H determined by experiment; () H calculated value. KL a in pure water (s−1 ) KL a in pure silicone oil (s−1 ) 1.4 × 10−3 4.0 × 10−3 1.8 × 10−3 1.6 × 10−3 4.0 × 10−3 1.6 × 10−3 of DMS in silicone oil, rather than in water, similarly to toluene and DMDS, was demonstrated. Global mass transfer coefficient The results summarised in Table 3 show that there was no significant difference between the values of KL a in pure water and pure silicone oil. However, owing to the higher affinity of pollutants for silicone oil than for water, higher KL a values were expected for silicone oil than for water. The dynamic viscosity of the silicone oil used, which was five times higher than that of water, could account for this unexpected result. Indeed, KL a values in bioreactors have generally to be correlated with the combination of stirrer speed (N), superficial gas velocity (V) and viscosity of the liquid (η) according to the equation KL a = CV α Figure 3. Henry’s constants of dimethyl disulfide in a silicone oil/water emulsion. Comparison between experimental and calculated values. () H determined by experiment; () H calculated value. 312 an easy estimation of the minimal volumetric fraction necessary for an efficient transfer. Results for DMDS, reported in Fig. 3, lead to the same conclusions. For DMS, experimental results (Fig. 4) differed from those calculated by means of the theoretical Equation 4. A different behaviour for DMS if compared to the other VOCs was previously shown by Vuong et al.,15 who have calculated Henry’s constants for DMS in other organics solvents. However, preferential absorption www.interscience.wiley.com/jctb P VL β ηδ (6) where C, α, β and δ are empirical constants depending on both hydrodynamic conditions and geometrical parameters of the vessel and stirrer used, and (P VL ) is the power input per liquid volume. Since all the operating conditions (V, P, VL ) were maintained constant during the experiments, it should be assumed that the benefit in using silicone oil to absorb pollutants more rapidly was cancelled by its dynamic viscosity. Nevertheless, the use of silicone oil enabling the absorbtion of large amounts of pollutant should be beneficial to increase the mass transfer rate. Modelling of VOC absorption into silicone oil for the estimation of the liquid diffusivities The liquid diffusivities resulting from these absorption tests achieved in the wetted wall column using the experimental c 2010 Society of Chemical Industry J Chem Technol Biotechnol 2010; 85: 309–313 Silicone oil for removing hydrophobic VOCs www.soci.org Table 4. Liquid diffusivities of VOCs in silicone oil Sample CG,in CG,out (g N m−3 ) (g N m−3 ) Toluene Dimethyl sulfide 1.630 2.615 1.286 2.486 Dimethyl disulfide 3.277 3.026 DL (25 ◦ C) (m2 s−1 ) 5.65 × 10−11 Not given because of very high H 8.72 × 10−12 Table 5. COD and BOD5 for silicone oil in water (approx. 80 mg L−1 ) Sample COD (mg O2 L−1 ) BOD5 (mg O2 L−1 ) with endogenous breath BOD5 (mg O2 L−1 ) without endogenous breath Endogenous breath (mg O2 L−1 ) Control flask (with gutamic acid Silicone Silicone and glucose) oil 1 oil 2 – 205 116 51 117 54 121 0 0 84 400, 53 and 3 for toluene, DMDS and DMS, respectively. Silicone oil appeared to be a good absorbent since it efficiently solubilises DMDS and toluene. The results obtained for DMS were a little less interesting, most likely due to its high volatility and then to losses during experiments. This could explain the non-significant results recorded for various emulsion ratios, while the Henry’s constant in pure silicone oil was high. The results obtained for diffusivities in silicone oil showed that DL values can be determined for two VOCs and were in the range of 5.65 × 10−10 and 8.72 × 10−11 m2 s−1 for toluene and DMDS, respectively. For DMS, the liquid diffusivity in silicone oil could not be determined, owing to the high value of Henry’s constant. Results for the global mass transfer coefficient did not show a significant gap between the absorption in water and in silicone oil. The rough estimate for the three selected VOCs was between 1.6 × 10−3 and 4.0 × 10−3 s−1 . Finally, no biodegradability of silicone oil and the lack of toxicity justify its use as an absorbent phase for the integrated process considered. REFERENCES procedure described above were in the range of 10−11 to 10−10 m2 s−1 . Absorption tests results and diffusivities values are given in Table 4. A direct comparison with other studies was not possible, since no details of a similar VOC–silicone oil system was found in the available literature. The comparison of these values with those calculated with semi-empirical formulae (Wilke and Chang, Scheibel, Fedors)8 confirmed that they cannot be used to predict the VOC diffusivity in viscous solvents. Biodegradability The results given in Table 5 are the average of two experiments with two control flasks (glutamic acid and glucose) or two experiments with four samples (silicone oil in water). After 5 days of culture, a ratio of 4 was found for the BOD5 values found in the control flask on those found in presence of silicone oil (samples). However, the increase of the biological oxygen demand in the flasks containing silicone oil resulted from endogenous respiration by bacteria as shown in Table 5. At this concentration, silicone oil was therefore non-biodegradable and non-toxic towards microorganisms. Moreover, during preliminary batch cultures, some analyses on the aqueous and gas phases were carried out by gas chromatography and UPLC/MS/MS. No silicone oil biodegradation by-products (dimethylsilandiol, trimethylsilandiol or silanol)16 were recorded in the aqueous phase, showing that silicone oil was not assimilated by microorganisms. CONCLUSION Silicone oil seems to fulfil most of the required characteristics and will subsequently be tested for hydrophobic VOC removal in an integrated process coupling absorption and biodegradation. 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