CHAPTER 5 Q5-1 A cost accounting system collects and classifies costs and assigns them to cost objects in order to measure the cost of designing, developing, producing (or purchasing), selling, distributing, and servicing particular products or services. Q5-2 No. The costs in a cost pool are not physically traced to cost objects. They are allocated to cost objects using a single cost driver as a base. Q5-3 Reallocate, trace, assign, distribute, redistribute, load, apportion, reapportion. Q5-4 The three purposes of cost allocation are: 1) to obtain desired employee motivation, 2) to compute income and asset valuations, and 3) to justify costs or obtain reimbursement. Q5-5 The three types of allocation are: 1) allocation of joint costs to the appropriate organizational unit, 2) reallocation of costs from one organizational unit to another, and 3) allocation of the costs of a particular organizational unit to products or services. Q5-6 The preferred guides for allocating service department costs are: a. Evaluate performance using budgets for each service (staff) department, just as they are used for each production or operating (line) department. When feasible, maintain distinctions between variable-cost pools and fixed-cost pools. b. Allocate variable- and fixed-cost pools separately. This is sometimes called the dual method of allocation. Note that one service department (such as a computer department) can contain a variable-cost pool and a fixed-cost pool. That is, costs may be pooled within and among departments if desired. c. Establish the details regarding cost allocation in advance of rendering the service rather than after the fact. Q5-7 Using budgeted rather than actual cost rates protects the using departments from inefficiencies in the service departments and from intervening price fluctuations. It also provides timely information for decision making. Q5-8 Fixed costs are often allocated separately from variable costs because they are caused by different activities. Fixed costs are affected primarily by long-range decisions about the overall level of service. In contrast, variable costs depend on shortrun fluctuations in actual usage. Copyright © 2007 Pearson Education Canada 117 Q5-9 The motivation to underestimate long-run usage is a common problem with allocation methods using lump-sums based on long-range plans. To counteract this tendency, management can evaluate predictions of long-run usage and provide rewards for accurate predictions, and also penalize for underpredictions. Q5-10 Sales dollars are often a poor basis for allocation of costs because they reflect efficiency of sales effort and variations in pricing margins, neither of which is related to costs. Q5-11 National advertising costs could be allocated to territories on the basis of expected sales in each territory, computed by some formula combining population, income, appeal, competition, and supply capability. Q5-12 Three methods of allocating service department costs are the direct method, the step-down method, and the reciprocal allocation method. The direct method ignores other service departments when any given service department's costs are allocated. No costs are allocated from one service department to another. The step-down method recognizes that some service departments provide services to other service departments as well as to producing departments. The costs of the first service department are allocated to all other service departments. Then the second service department's costs are allocated to the remaining service departments (i.e., all service departments except those whose costs have already been allocated) and the producing departments. Once a service department's costs have been allocated, no subsequent service department's costs are allocated back to it. This procedure continues until all service department costs have been allocated. The reciprocal allocation method recognizes that service departments provide services to each other. It uses a set of simultaneous equations to determine the total amount of costs for each service department. These total costs are then allocated to the production departments and the service departments that use each individual service department services. Q5-13 No. Both the direct and step-down methods allocate the same total amount of costs to the producing departments. Q5-14 Application tends to have the narrower meaning of costs traced to products (or services) rather than to departments. Q5-15 Non-volume-related cost drivers are causes of costs that are not proportional to the volume of output. For example, number of hours of engineering design services is a non-volume-related cost driver that can be used to allocate engineering costs. Another non-volume-related cost driver is product complexity — more specifically, possibly number of components in a final product. Q5-16 First, managers identify the key activities in the organization and collect overhead costs for each activity. Cost drivers are then selected for each activity, and those cost drivers are used to allocate the costs to the cost objects. Copyright © 2007 Pearson Education Canada 118 Q5-17 The physical units method allocates joint costs in proportion to some physical property of the products (e.g., weight or volume) at the split-off point. The relative sales value method allocates joint costs in proportion to the amounts for which the products can be sold at the split-off point. The net realizable value method allocates joint costs on the basis of the relative net realizable value, defined as expected final sales value less the expected separable production and marketing costs. Q5-18 Byproducts, like joint products, are not separately identifiable before the splitoff point. However, byproducts have relatively insignificant sales values compared to main products. Only separable costs are applied to byproducts; no joint costs are allocated to them. Revenues from byproducts, less separable costs, are deducted from the cost of the main product. Q5-19 Some possible activities and cost drivers are: Activity Group of machines Set-up costs Quality inspection Personnel department Cost driver Machine hours Number of set-ups Units passing inspection point Number of employees Q5-20 No. The main reasons that activity-based costing is becoming so popular relate to planning and control, not product costing: 1) decisions about product mix, prices, and other product-related decisions, and 2) control of costs focused on managing activities instead of products. Q5-21 The simplest answer is to recommend a traditional costing system for the Youngstown plant and an ABC costing system for the Salem plant. Why? Because the purpose of any costing system is to provide as accurate cost information as possible subject to the benefit-cost criterion. There is always a tradeoff between the accuracy of a system and the costs to implement and maintain it. Generally, as the operations of a company become more complex, the diversity of demands upon resources increases across products (services). In order to accurately track resource costs in such a diverse operating environment, many cost pools are used—that is, an ABC system. Because the Youngstown plant operations are not complex, a simple (traditional) costing system probably provides sufficiently accurate cost information. Due to the complexity and diversity of the Salem plant operations, an ABC costing system should be considered. Copyright © 2007 Pearson Education Canada 119 Q5-22 The four steps are: Step 1. Determine cost objects, key activity centres, resources, and related cost drivers. Step 2. Develop a process-based map representing the flow of activities, resources, and their interrelationships. Step 3. Collect relevant data concerning costs and physical flow of cost-driver units among resources and activities. Step 4. Calculate and interpret the new activity-based information. Q5-23 A variable-cost resource is a resource with costs that change in direct proportion to changes in the amount of the cost-driver units. In Exhibit 5-7, paper, telecommunications, account inquiry and billing labour, and computer resources are probably variable-cost resources. Q5-24 Five factors that explain why more and more organizations are adopting activitybased costing systems are: 1. Fierce competitive pressure has resulted in shrinking margins making accurate cost determinations essential. While companies may know their overall (annual basis) margin is shrinking, they often do not have faith in the accuracy of the margins for individual products or services. Some are winners and some are losers—but which ones? 2. Business complexity has increased, resulting in greater diversity in the types of products and services as well as customer classes. This means that the consumption of a company’s shared resources also varies substantially across products and customers. 3. New production techniques have increased the proportion of indirect costs—that is, indirect costs are far more important in today’s world-class manufacturing environment. In many industries direct labour is being replaced by automated equipment. It is not unusual for indirect cost to be over 50% of total cost. 4. The rapid pace of technological change has shortened product life cycles. This means that companies do not have time to make price or cost adjustments once costing errors are discovered. 5. Computer technology has reduced the costs of developing and operating cost systems that track many activities. Copyright © 2007 Pearson Education Canada 120 Q5-25 Managers seek to eliminate, or at least reduce as much as possible, non-valueadded activities. Separating these from value-added activities helps focus attention on the costs that should be examined for potential reductions. Q5-26 Just-in-time production systems require 1) short production cycle times, 2) smooth flow of production, 3) focus on quality, and 4) flexible production operations. Q5-27 The goal of ABC and JIT is the same—improve competitiveness. However, the means used to achieve competitive improvements are very different. JIT focuses on operational improvements such as reduction in inventories, reduced cycle times, cellular manufacturing, focus on quality, flexible production operations, and a customer orientation. Activity-based costing systems focus on identifying opportunities for improvement by providing more accurate costs of activities, products, customers, and other cost objects. In many cases, JIT systems reduce the total amount of indirect costs because of the use of dedicated work cells. This reduces the need for ABC. However, many companies use both JIT and ABC since indirect cost is still an important component of total costs. In addition, nonmanufacturing costs are largely indirect and often significant in amount. For the same reasons mentioned above, ABC applied to all indirect costs enables many companies to gain and maintain the competitive edge. Copyright © 2007 Pearson Education Canada 121 P5-1 (10-15 min.) 1. Rate = $2,500 + ($0.02 + $0.03) x 100,000 = $0.075 per copy (100,000) Cost allocated to City Planning in August = $0.075 x 42,000 = $3,150. 2. Fixed cost pool allocated as a lump sum depending on predicted usage: To City Planning: (36,000 ÷ 100,000) x $2,500 = $900 per month Variable cost pool allocated on the basis of actual usage: $0.05 x number of copies Cost allocated to City Planning in August: $900 + $0.05 x 42,000 = $3,000. 3. The second method, the one that allocates fixed- and variable-cost pools separately, is preferable. It better recognizes the causes of the costs. The fixed cost depends on the size of the photocopy machine, which is based on predicted usage and is independent of actual usage. Variable costs, in contrast, are caused by actual usage. P5-2 (10-15 min.) Sunnyville Yorkville Discountville 1. Allocation based on budgeted sales* $60,000 $100,000 $40,000 2. Allocation based on actual sales** 66,667 77,778 55,555 *$200,000 x 600/2,000; $200,000 x 1,000/2,000; $200,000 x 400/2,000 ** $200,000 x 600/1,800; $200,000 x 700/1,800; $200,000 x 500/1,800 3. The major argument against using actual sales as a cost driver for cost allocation is that a department's allocation depends on the success of other departments. Here, Sunnyville is allocated an extra $6,667 because sales in the Yorkville store are below budget, even though Sunnyville's sales came in right on target. Further, stores with poor sales results probably do not cause reduced central office costs. If anything, a department with poor performance requires more central attention. Also, using budgeted sales reduces surprises; managers know what amount of allocated cost to expect. Often managers are more upset by unexpected changes in allocated amounts than by the size of the allocation itself. Copyright © 2007 Pearson Education Canada 122 P5-3 (15-30 min.) 1. Direct method: Personnel Custodial Machining Assembly $32,000 (32,000) $70,000 (70,000) $0 $600,000 14,222 20,000 $634,222 $800,000 17,778 50,000 $867,778 Personnel Custodial Machining Assembly $32,000 (32,000) $70,000 2,000 (72,000) $0 $600,000 13,333 20,571 $633,904 $800,000 16,667 51,429 $868,096 Direct department costs before allocation Personnel* Custodial** Total cost after allocation $0 *(200/450) x $32,000; (250/450) x $32,000 **(10/35) x $70,000; (25/35) x $70,000 2. Step-down method: Direct department costs before allocation Personnel* Custodial** Total cost after allocation $0 *(30/480) x $32,000; (200/480) x $32,000; (250/480) x $32,000 **(10/35) x $72,000; (25/35) x $72,000 P5-4 (10 min.) 1. Solvent A Solvent B 2. Litres 20,000 10,000 30,000 Weighting 20/30 x $400,000 10/30 x $400,000 Relative Sales Value at Split-off* Weighting Solvent A $200,000 200/500 x $400,000 Solvent B 300,000 300/500 x $400,000 $500,000 * $20 x 10,000 and $60 x 5,000 Copyright © 2007 Pearson Education Canada Allocation of Joint Costs $266,667 133,333 $400,000 Allocation of Joint Costs $160,000 240,000 $400,000 123 P5-5 (15 min.) The joint costs include the purchase cost of $600,000 and the processing cost before the split-off point of $0.30 x 1,000,000 = $300,000, a total of $900,000. 1. 2. 3. Allocation of Kilograms Weighting Joint Costs Oat flour 800,000 800/1,000 x $900,000 $720,000 Oat bran 200,000 200/1,000 x $900,000 180,000 1,000,000 $900,000 Relative Sales Allocation of Value at Split-off* Weighting Joint Costs Oat flour $1,200,000 1,200/1,600 x $900,000 $675,000 Oat bran 400,000 400/1,600 x $900,000 225,000 $1,600,000 $900,000 * $1.50 x 800,000 and $2.00 x 200,000 Estimated value of oat flour at split-off: Sales value of oat flakes, $2.90 x 800,000 kilograms - Processing cost after split-off point, $0.60 x 800,000 kilograms + $240,000 Relative Sales Value at Split-off Oat flakes $1,600,000 Oat bran 400,000 $2,000,000 P5-6 1. Weighting 1,600/2,000 x $900,000 400/2,000 x $900,000 $2,320,000 720,000 $1,600,000 Allocation of Joint Costs $720,000 180,000 $900,000 (10-15 min.) None. The entire joint cost is allocated to the main product. 2. $35,000. The total inventory cost of the pulp is the separable cost, that is, the cost incurred after the split-off point. Copyright © 2007 Pearson Education Canada 124 3. Inventory cost of apples: Direct materials (apples) Pressing cost Filter, pasteurize, and pack cost Total Less: Revenue less separable costs of byproduct ($50,000 - $35,000) Net cost of apple juice P5-7 $1,000,000 130,000 150,000 $1,280,000 (15,000) $1,265,000 (15-20 min.) 1. Value-Added Activities Rear-wheel assembly Assemble handlebars Install speedometers Non-Value-Added Activities Materials receiving and inspection Production scheduling Production set-up Move engine from fabrication to assembly building Paint inspection Rework defective brake assemblies Put completed motorcycle in finished goods storage 2. • Materials receiving and inspection. Inspection costs can be reduced by forming good relations with suppliers so that they guarantee quality. Receiving costs can be reduced by setting up the receiving area so that minimal handling is necessary. If materials are received just when they are needed, time to place them in inventory storage and then retrieve them is eliminated. • Production scheduling. Scheduling time is reduced by simplifying the production process and letting the receipt of orders drive the production schedule. • Production set-up. Simplifying products and processes may reduce the number of set-ups required. Changing the production process and training production employees to perform set-ups can reduce the time and cost of the set-ups. • Move engine from fabrication to assembly building. Changing the production flow to minimize move times and waiting times and automating production flow can reduce these costs. • Paint inspection. An emphasis on quality in the painting operation may make inspection unnecessary, or at least less costly. Copyright © 2007 Pearson Education Canada 125 • Rework defective brake assemblies. Again, emphasis on quality may make much of this rework unnecessary. Rework can often be done more cheaply directly on the production line if employees are trained to spot defects and know how to fix them. • Put completed motorcycle in finished goods storage. A JIT system is driven by customer orders. If an order is received for a motorcycle before it is produced, it will be shipped immediately upon completion instead of being put into storage, saving costs of handling and storing finished goods. P5-8 (20-30 min.) This problem provides an overview of cost accumulation and allocation without getting bogged down in the intricacies of bookkeeping. 1. Figures are in dollars. Accounting 96,000 12,000 36,000 144,000 Consulting 24,000 48,000 42,000 114,000 Total 120,000 60,000 78,000 258,000 Accounting Consulting Totals Direct Material 48,000 8,000 56,000 X-1 Direct Labour 4,000 19,200 23,200 Mfg. Overhead 12,000 16,800 28,800 Accounting Consulting Totals Direct Material 24,000 8,000 32,000 Y-1 Direct Labour 4,000 19,200 23,200 Mfg. Overhead 12,000 16,800 28,800 Direct Material 24,000 8,000 32,000 Z-1 Direct Labour 4,000 9,600 13,600 Mfg. Overhead 12,000 8,400 20,400 Direct material Direct labour Manufacturing overhead Total 2. Accounting Consulting Totals Copyright © 2007 Pearson Education Canada 126 Total Costs: X-1 (56,000 + 23,200 + 28,800) Y-1 (32,000 + 23,200 + 28,800) Z-1 (32,000 + 13,600 + 20,400) Accounted for 108,000 84,000 66,000 258,000 P5-9 (20-30 min.) 1. The first step is to determine the cost per cost-driver unit for each activity: Activity Centre [Cost Driver] Materials Handling [Direct materials cost] Engineering [Engineering change orders] Power [Kilowatt hours] Total Manufacturing Overhead Monthly Manufacturing Overhead $ 8,000 Cost-Driver Activity $200,000 Cost per Driver Unit $ 0.04 20,000 20 1,000.00 16,000 $44,000 400,000 0.04 Next, the costs of each activity can be allocated to each of the three products: Material Handling Engineering Power $0.04 x 25,000 = $ 1,000 $0.04 x 50,000 $1,000 x 13 = 13,000 $1,000 x 5 = 5,000 2,000 $0.04 x 200,000 = 8,000 $0.04 x 50,000 Total 2. PHYSICAL FLOW/ALLOCATED COST SA5 SA2 Cost = $16,000 = $ 2,000 SA9 $0.04 x 125,000 $1,000 x 2 $0.04 x 150,000 $15,000 = $ 5,000 = 2,000 = 6,000 $13,000 Overhead rate based on direct labour costs: Rate = Total manufacturing overhead $44,000 = = $5.50/DL$ Total direct labour cost $8,000 Overhead allocated to each product is: SA2: $5.50 x 4,000 = $22,000 SA5: $5.50 x 1,000 = 5,500 SA9: $5.50 x 3,000 = 26,500 Total $44,000 Copyright © 2007 Pearson Education Canada 127 Notice that much less manufacturing overhead cost is allocated to SA5 using direct labour as a cost drive. Why? Because SA5 uses only a small amount of labour but large amounts of other resources, especially power. 3. The product costs in requirement 1 are more accurate if the cost drivers are good indicators of the causes of the costs—they are both plausible and reliable. For example, kilowatt hours is certainly a better measure of the cost of power costs than is direct labour hours. Therefore, the allocation of power costs in requirement 1 is certainly better than in requirement 2. Materials handling and engineering are likewise more accurate in requirement 1. A manager would be much more confident in the manufacturing overhead allocated to products in requirement 1. Remember, however, that there are incremental costs of data collection associated with the more accurate ABC system. The benefit/cost criteria must be applied in deciding which costing system is “better.” P5-10 (20 min.) The cost driver would be "weighted number of kilograms processed" instead of "number of kilograms processed." The new computations are: Laundry department costs Weighted number of kilograms processed: Radiology, (7,500 x 5) and (7,500 x 1) Other centres, 600,000 - 15,000 Divided by Cost per weighted kilogram Total costs to radiology: Using unweighted base, 15,000 x $0.30 Using weighted base, 45,000 x $0.285 $180,000 45,000 585,000 630,000 $ 0.285 $ 4,500 $12,825 One basis for the allocation of laundry costs is kilograms of soiled laundry. This is a good basis provided it is possible for the hospital to identify the source of soiled linens by department. However, because of the use of linen chutes, or for other reasons, many hospitals cannot identify the source of laundry by department. In smaller hospitals the use of an outside commercial laundry service also is common, and some hospitals do not have weighing facilities. In every hospital there must be a linen distribution function, and a study of the amount and type of linen distributed to the various departments of the hospital will produce a reliable basis for allocation. As a minimum, the number of pieces, adjusted for weight differentials, should be tallied for a period of perhaps two weeks, two or three times a year. The weight factor, however, needs to be established only once. Reliable weight factors can be developed by simply weighing the various pieces and establishing standard piece weights for each type of laundry. The average of the several two- Copyright © 2007 Pearson Education Canada 128 week tests can be used as the basis for distributing laundry costs for costfinding purposes. Another method is to use commercial laundry prices as a weighting factor for the different types of pieces. This method has the advantage of allowing for the relative difficulty of different processing functions, such as pressed versus mangle finishing. Hospitals can conduct very refined studies if they so desire. It may be appropriate, especially in larger institutions, to give special consideration to refinements. For example, where the laundry processes a large volume of uniforms for student nurses and doctors, and for dietary, housekeeping, and other service personnel, it may be desirable to separate washing and pressing costs and to develop separate allocation bases for each of these functions based on the production statistics. Furthermore, it may be desirable to consider the effect of different processing cycles, such as the special rinse cycles for operating room linens or the special cold wash cycles for woolen blankets. Through discussions with the laundry manager, it is possible to determine whether further analysis is justified. Another example of possible refinements is the personal laundry done for medical interns, residents, student nurses, and others; if the volume is large, it might have to be recognized in the departmental operations. P5-11 (15 min.) 1. What is the purpose of this cost allocation? Primarily, it is to help set a "fair" price. (Note the NP representative's reference to "it is not fair.") Regulatory authorities set prices based on cost allocations in many industries, including utilities, natural gas, and railroads, where free markets are allowed to reign only to a limited degree. The most troublesome problems usually arise when there is a significant amount of common costs. Obviously, this specific illustration will not lead to any clear-cut answers. Those commissioners who favour "full costing" will be sympathetic to the NP position, while those commissioners who favour "incremental costing" will be sympathetic to the PUC staff. Copyright © 2007 Pearson Education Canada 129 Those who favour full costing should nevertheless be cautious in applying "system-wide" overhead rates to a small operation. The problem is akin to using plant-wide overhead rates for a particular factory department's operations; sometimes the final results are not affected significantly, but big potential differences lead toward developing departmental rates. Those who favour incremental costing should be concerned about more costs than just "above-the-rail" costs like fuel, labour, and equipment maintenance. The NP representative cited two examples of "common" costs that would indeed be affected if commuter service were discontinued. In addition, if regulatory commissions allowed only incremental costs to be covered by prices, companies would eventually go out of business. In the long run all costs must be covered. 2. This question was raised to demonstrate the dangers of having a cost allocation to one segment be heavily dependent on what is happening in another segment. Commuter passenger traffic is unlikely to be as sensitive to changes in business conditions as is freight traffic. Therefore, a sudden decline in freight traffic would result in passenger traffic's bearing a higher fraction of common costs. P5-12 (20-25 min.) 1. Annual costs for 24,000 kilometres: Fixed Variable ($0.10 x 24,000) $3,600 2,400 $6,000 Cost per kilometre = $6,000 ÷ 24,000 kilometres = $0.25 per kilometre 2. Two factors caused the April allocation of $0.48 per kilometre to exceed the average of $0.25 per kilometre: (1) The motor pool's operating inefficiencies are passed on to the user departments. The cost of 50,000 kilometres in April should have been ($3,600 ÷ 12 months) x 50 autos + $.10 x 50,000 kilometres = $15,000 + $5,000 = $20,000. Therefore, $4,000 of "unnecessary" cost was assigned to user departments, which is $4,000 ÷ 50,000 kilometres = $.08 per kilometre. (2) April was a month of low general usage. In an average month, 100,000 kilometres are driven (2,000 kilometres per auto), and the fixed cost per kilometre is ($3,600 ÷ 12 months) ÷ 2,000 kilometres = $300 ÷ 2,000 kilometres = $0.15 per kilometre. In April the $300 fixed cost of each auto was spread over only 1,000 kilometres , so fixed cost per kilometre was $300 ÷ 1,000 = $0.30 per kilometre. This factor accounts for an extra $0.15 per kilometre . Copyright © 2007 Pearson Education Canada 130 3. Undesirable behavioural effects include: (a) The total actual motor pool cost is allocated. The manager is not motivated to control these costs. (b) Allocated costs are affected by auto usage in other departments. A department is better off if its auto usage happens to fall in a month when other departments have high mileage. (c) Decisions about whether driving another kilometre is worth its cost are not appropriately made. The city incurs only $0.10 more expense for an additional kilometre, but departments are charged more. (d) The cost allocation is affected only by kilometres driven, not number of autos assigned to a department. A department with two autos each being driven 15,000 kilometres per year is allocated the same cost as one with one auto driven 30,000 kilometres per year. But each auto causes the same average fixed costs, so fixed costs should be allocated on the basis of number of autos rather than kilometres driven. This may be the reason the city planner was continually concerned with her auto costs. Her department's autos were driven an average of 3,000 kilometres per month but the city's average was only 2,000 kilometres. Because both fixed and variable costs are allocated on a per-kilometre basis, her department's autos are allocated more fixed cost than the average auto in the city. If fixed costs were allocated on the basis of number of autos, each auto would be charged $300 per month. This becomes $0.10 per kilometre for the city planner's autos compared to $0.15 for the average auto in the city. 4. Two basic principles should be applied: (a) Allocate budgeted, not actual, costs. Inefficiencies of the motor pool should not be passed on to user departments. (b) Separate costs into fixed and variable cost pools. The fixed costs should be allocated on the basis of number of autos assigned to a department or longrun predicted use of autos. Variable costs are appropriately assigned on a perkilometre-driven basis. Copyright © 2007 Pearson Education Canada 131 This cost-allocation method illustrates why the city planner has a legitimate complaint. In April she paid $0.08 per kilometre extra because of motor pool inefficiency, $0.10 per kilometre extra because other departments had light usage in April, and $0.05 per kilometre extra because fixed costs are charged on a per-kilometre basis rather than a per-auto basis. P5-13 (20-30 min.) 1. Actual costs Rate per tonne-km* To East To West $750,000 + $0.80(500,000) = $1,150,000 ÷ 500,000 = 250,000 x $2.30 = 250,000 x $2.30 = $1,150,000 $2.30 $575,000 $575,000 *Rate is per thousand tonne-kilometres 2. Actual costs Rate per tonne-km To East To West $750,000 + $0.80(400,000) $1,070,000 ÷ 400,000 150,000 x $2.675 250,000 x $2.675 = = = = $1,070,000 $2.675 $401,250 $668,750 Note that West's costs increased from $575,000 to $668,750 or 16.3%, solely because East's volume declined. 3. Rate per tonne-km To East To West $1,275,000 ÷ 500,000 250,000 x $2.55 250,000 x $2.55 = $2.55 = $637,500 = $637,500 Such allocation seems unjustified because the operating departments have to bear another department's cost of inefficiency. Note that the use of a predetermined or budgeted total amount geared to the various levels of activity of the operating departments would eliminate this difficulty. For example, the $2.30 rate of part (1) would be used here despite the excess of actual costs over budgeted costs. Copyright © 2007 Pearson Education Canada 132 4. Basic maximum capacity: 360,000 + 240,000 = 600,000 tonne-kilometres. Fixed costs: To East, 36/60 x $750,000 To West, 24/60 x $750,000 Variable costs: To East, $0.80 x 150,000 To West, $0.80 x 250,000 Total costs East $450,000 - West $ 300,000 120,000 $570,000 200,000 $500,000 Note that East's costs are $570,000 rather than the $401,250 in part (2). This method has the following advantages: a. The use of a predetermined unit rate for variable costs prevents the total charges from being affected by the efficiency of price changes of the service department. b. The use of a predetermined lump-sum for fixed costs prevents the total charges from being affected by the consumption of service or the activity levels of other operating departments or the activity level of the service department. P5-14 (20-30 min.) 1. Basic long-run usage: 75 + 50 = 125 X-rays per month Total costs incurred: $12,000 + 100 X-rays ($30) = $15,000 Premier Hospital Fixed costs: 75/125 x $12,000 50/125 x $12,000 Variable costs: 50 x $30 50 x $30 Total allocated costs Copyright © 2007 Pearson Education Canada St. Mary’s Hospital $7,200 $4,800 1,500 $8,700 1,500 $6,300 133 2. For budgetary control and motivation purposes, it is best not to allocate the $1,500 efficiency variance ($16,500 minus the $15,000 computed above). For cost recovery purposes, if reimbursement is based on actual costs, it should be allocated. 3. Premier Hospital Total costs incurred, $15,000: 50/100 x $15,000 50/100 x $15,000 St. Mary’s Hospital $7,500 $7,500 St. Mary’s Hospital bears $1,200 more costs than in part (1) despite the fact that its volume was exactly in accordance with its long-run average usage. In short, St. Mary’s Hospital's costs have increased solely because of a fellow consumer's actions, not its own actions. Premier Hospital's failure to reach its predicted usage results in shifting $1,200 more fixed costs to St. Mary’s Hospital. A behavioural effect of this method would be toward more erratic scheduling (to the extent this discretion exists). For instance, if Premier Hospital had a relatively light month, it would be motivated toward not scheduling procedures during the final week and bunching them in the first week of the second month. In this way, its unit costs of the second month would be lowered. 4. Both Premier and St. Mary’s Hospitals would be induced to underestimate usage. Of course, if both play the same game, the final fraction borne by each would be little changed. One way to counteract these tendencies is to exert higher arbitrary (and unreimburseable) cost allocations to both Premier and St. Mary’s Hospitals if they consistently exceed their predicted usage. Also, first priority on scarce resources can be extended to those consumers who are committed to the higher fractions. P5-15 (20-30 min.) 1. Building Services Direct department costs before allocation $150,000 Building services (sq. metres) (150,000) Materials receiving and handling (components handled) Total costs after allocation 0 Copyright © 2007 Pearson Education Canada Materials Receiving and Handling Mechanical Instruments Electronic Instruments $120,000 $680,000 100,000 $548,000 50,000 (120,000) 0 40,000 $820,000 80,000 $678,000 134 Calculations: 50,000 + 25,000 = 75,000 (50,000 ÷ 75,000) x $150,000 = $100,000 (25,000 ÷ 75,000) x $150,000 = $50,000 No. of components: 10 x 8,000 = 80,000; 16 x 10,000 = 160,000 80,000 + 160,000 = 240,000 (80,000 ÷ 240,000) x $120,000 = $40,000 (160,000 ÷ 240,000) x $120,000 = $80,000 2. Mechanical instruments: $820,000 ÷ 30,000 hours = $27.33 per direct-labour hour Electronic instruments: $678,000 ÷ 160,000 components = $4.24 per component 3. Total cost = direct materials cost + manufacturing cost: M1: M2: E1: E2: $74 + ($27.33 x 4) $86 + ($27.33 x 8) $63 + ($ 4.24 x 10) $91 + ($ 4.24 x 15) = = = = $74 + $109.32 $86 + 218.64 $63 + 42.40 $91 + 63.60 = = = = $183.32 $304.64 $105.40 $154.60 P5-16 (20-30 min.) 1. Building Services Direct department costs before allocation Building services Materials receiving and handling Total costs after allocation Materials Receiving and Handling Mechanical Instruments Electronic Instruments $150,000 (150,000) $ 120,000 9,375 $680,000 93,750 $548,000 46,875 0 $(129,375) 0 43,125 $816,875 86,250 $681,125 Calculations: 5,000 + 50,000 + 25,000 = 80,000 (5 ÷ 80) x $150,000 = $9,375 (50 ÷ 80) x $150,000 = $93,750 (25 ÷ 80) x $150,000 = $46,875 No. of components: 10 x 8,000 = 80,000; 16 x 10,000 = 160,000 80,000 + 160,000 = 240,000 (80 ÷ 240) x $129,375 = $43,125 (160 ÷ 240) x $129,375 = $86,250 Copyright © 2007 Pearson Education Canada 135 2. Mechanical instruments: $816,875 ÷ 30,000 hours = $27.23 per direct-labour hour Electronic instruments: $681,125 ÷ 160,000 components = $4.26 per component 3. Total cost = direct materials cost + manufacturing cost M1: M2: E1: E2: $74 + ($27.23 x 4) $86 + ($27.23 x 8) $63 + ($ 4.26 x 10) $91 + ($ 4.26 x 15) = = = = $74 + $108.92 $86 + $217.84 $63 + $ 42.60 $91 + $ 63.90 = = = = $182.92 $303.84 $105.60 $154.90 P5-17 (30-35 min.) 1. Cost/Activity Centre: Cost Drivers Quality: Pieces scrapped Production scheduling: Setups Setup: Setups Shipping: Containers shipped Shipping admin.: Shipments Production: Machine hours Total indirect cost Direct materials Direct labour Total Cost of Part T151A Number of units produced Cost per unit Selling price Gross margin Gross margin percentage A B C (A ÷ B) Annual Traceable Cost $ 800,000 Annual Cost Driver Activity 10,000 Cost per Driver Unit $ 80 D Cost Driver Consumption, Part T151A 1,000 50,000 600,000 500 500 100 1,200 12 12 1,200 14,400 300,000 60,000 5 500 2,500 50,000 1,000 50 100 5,000 1,500,000 $3,300,000 10,000 150 500 75,000 $178,100 150,000 86,000 $414,100 100,000 $4.141 6.000 $1.859 31.0% Copyright © 2007 Pearson Education Canada E (C x D) Total Cost, Part T151A $ 80,000 136 2. Assuming that the results of the activity analysis are accurate, Product T151A is much more profitable than RMP’s existing costing system estimates. The existing system is overcosting product T151A by $1.659 or 40%! Chrysler’s proposal can be accepted as long as the reduction in price is not significant. RMP should be aware, however, that the existing costing system is also undercosting some products, since all indirect costs are allocated. The activitybased costing system should be used to cost all product lines in order to identify RMP’s “winners” as well as “losers.” Benefits of activity-based implementation include: • • • More accurate costing of activities, product, customers, and other cost objects A solid foundation for activity-based management—using ABC information as a management tool for budgeting, planning, and control purposes An effective communication tool, since successful ABC implementation should involve all functional areas of the company Costs of implementing ABC include: • • • • The cost of a pilot study includes salaries of managers who are dedicated to the study; Consultants are often necessary; Data collection is extensive since operational and financial data are often not available as required to support the new ABC system; It may be necessary to purchase, install, and maintain an ABC system separate from the accounting system used for external reporting. Copyright © 2007 Pearson Education Canada 137 P5-18 (40 min.) 1 & 2. The solution to requirements 1 and 2 is in Table P5-18 on page 140. 3. Single plantwide rate: $145,000 ÷ 20,000 = $7.25 per direct-labour hour. 4. Comparison of methods: Step-down method: Job K10, 19 x $11 + 2 x $6 = $209 + $ 12 = Job K12, 3 x $11 + 18 x $6 = $ 33 + $108 = Total Direct method: Job K10, 19 x $10.855 + 2 x $6.048 = $206.25 + $ 12.10 = Job K12, 3 x $10.855 + 18 x $6.048 = $ 32.57 + $108.86 = Total = Blanket rate: Job K10, 21 x $7.25 = Job K12, 21 x $7.25 = Total $221.00 141.00 $362.00 $218.35 141.43 $359.78 $152.25 152.25 $304.50 P5-19 (20-40 min.) 1. (a) The allocation of joint costs would be in a 1:5 ratio: Product Product A B Sales value $1,000 $1,000 Joint costs $200 $1,000 Separable costs 350 200 Total costs $550 $1,200 Operating profit $450 $ (200) Total $2,000 $1,200 550 $1,750 $ 250 (b) No. Joint costs are not relevant for this decision because you cannot stop incurring that part allocated to one product and still continue to incur only the other part. If the total process is profitable, you should process any product that shows a positive contribution after the split-off point. Although Product B shows a book loss of $200, it has a contribution after the split-off point of $1,000 - $200, or $800. Copyright © 2007 Pearson Education Canada 138 2. (a) The net realizable value method deducts separable costs to arrive at an imputed sales value at split-off point: A B Total Sales value $1,000 $1,000 $2,000 Separable costs 350 200 550 Sales value imputed at split-off point $ 650 $ 800 $1,450 Allocation of joint costs, 650/1,450 and 800/1,450, respectively 538 662 1,200 Operating profit $ 112 $ 138 $ 250 (b) No. Product B does have the greater book profit and contribution after the split-off point, but Product A has the greatest contribution per kilogram, which is the scarce resource in this case. If, for example, the engineer changes the process by 40 kilograms, so that we end up with 440 kilograms of B and 40 kilograms of A, separable costs would become $175 for A and $220 for B, totalling $395. Sales values would become $500 for A and $1,100 for B, and total $1,600. Total contribution after the split-off would drop from $1,450 to $1,205 and total profit would drop from $250 to $5. Kilograms Sales value Separable costs Contribution to joint costs Joint costs Operating profit Copyright © 2007 Pearson Education Canada A 40 B 440 Total 480 $500 175 $1,100 225 $1,600 400 $325 $ 880 $1,205 1,200 $ 5 139 Copyright © 2007 Pearson Education Canada 140 P5-20 (25-30 min.) 1. $1,080,000 ÷ 45,000 hours = $24 per direct-labour hour 2. (a) (b) $630,000 $450,000 ÷ 15,000 hours ÷ 30,000 hours = $42 per direct-labour hour = $15 per direct-labour hour 3. (a) (b) $630,000 $450,000 ÷ 105,000 hours ÷ 30,000 hours = $6 per machine hour = $15 per direct-labour hour 4. (a) $24 x (1.0 + 14.0) = $360.00 $24 x (1.5 + 3.0) = $108.00 $24 x (1.3 + 8.0) = $223.20 (b) ($42 x 1.0) + ($15 x 14.0) = $42.00 + $210.00 = $252.00 ($42 x 1.5) + ($15 x 3.0) = $63.00 + $ 45.00 = $108.00 ($42 x 1.3) + ($15 x 8.0) = $54.60 + $120.00 = $174.60 (c) ($6 x 10.0) + ($15 x 14.0) = $ 60.00 + $210.00 = $270.00 ($6 x 17.0) + ($15 x 3.0) = $102.00 + $ 45.00 = $147.00 ($6 x 14.0) + ($15 x 8.0) = $ 84.00 + $120.00 = $204.00 (d) A major change in costs results from using departmental instead of firm-wide rates. Departmental rates decrease the cost applied to units of A and C, which use relatively more assembly time. The cost of B remains the same because of the relative combination of assembly and machining time. Changing from a firm-wide rate to a base of machine hours in machining causes smaller changes in unit costs. Product B is the only one with an increase in cost. Why? Because B's proportion of the machine hours in machining exceeds its proportion of direct-labour hours in machining. Therefore, it receives more costs with a base of machine hours than with a base of direct-labour hours. Both A and C have a higher proportion of the direct-labour hours than of the machine hours in the machining department. Copyright © 2007 Pearson Education Canada 141 P5-21 (30-45 min.) 1. Cost pool* Board L** 0. Direct-material cost £ 660,000 1. Direct-labour hours 560,000 2. Machine hours 560,000 3. Kilograms of materials 90,000 4. Number of production setups 80,000 5. Number of production orders 13,500 6. Number of orders shipped 30,000 Total budgeted cost £1,993,500 Board M £ 70,400 201,600 96,000 9,600 40,000 9,000 24,000 £450,600 Number of units Unit cost ÷ 800 £ 563.25 ÷ 10,000 £ 199.35 Board N Total £ 225,000 £ 955,400 630,000 1,391,600 280,000 936,000 30,000 129,600 40,000 160,000 3,150 25,650 60,000 114,000 £1,268,150 £3,712,250 £ ÷ 5,000 253.63 *Identified by the cost driver used **Calculations for Product L (Products M and N are similar): 0. 10,000 x £66 = £660,000 1. [(4 x 10,000) ÷ (4 x 10,000 + 18 x 800 + 9 x 5,000)] x £1,391,600 = £560,000 2. [(7 x 10,000)÷(7 x 10,000 + 15 x 800 + 7 x 5,000)] x £936,000=£560,000 3. [(3 x 10,000) ÷ (3 x 10,000 + 4 x 800 + 2 x 5,000)] x £129,600 = £90,000 4. [100 ÷ (100 + 50 + 50)] x £160,000 = £80,000 5. [300 ÷ (300 + 200 + 70)] x £25,650 = £13,500 6. [1,000 ÷ (1,000 + 800 + 2,000)] x £114,000 = £30,000 2. Total cost (except direct materials) per direct-labour hour: £2,756,850 ÷ (4 x 10,000 + 18 x 800 + 9 x 5,000) = £2,756,850 ÷ 99,400 = £27.735 per direct-labour hour Board L Direct material cost per unit £ 66.00 Other manufacturing cost per unit 110.94 Total manufacturing cost per unit £176.94 Number of units x 10,000 Total budgeted cost* £1,769,400 Board M £ 88.00 499.23 £587.23 x 800 £469,784 Board N £ 45.00 249.62 £294.62 x 5,000 £1,473,100 *Total = £1,769,400 + £469,784 + £1,473,100 = £3,712,284, which differs from £3,712,250 due to rounding error in the £27.735 rate. Copyright © 2007 Pearson Education Canada 142 3. The new system is more complex and more costly. The added expense would be justified if the added value of better decisions made using the new system exceeds the added cost of the system. Examples of pertinent questions include: Are product prices or product choices directly affected by product costs? Or does the market set prices? P5-22 (15-20 min.) 1. Allocations are in millions: Actual Revenue Divisions: Northern Central Southern Total 2. $120 200 280 $600 % Total Revenue 20.0% 33.3 47.7 100% Allocated Costs $ 7.0 11.7 16.3 $35.0 Northern's manager would probably be indifferent, Central’s would be pleased, and Southern’s would be displeased. The major weakness of using revenue as a basis for cost allocation is that it often fails to portray underlying cause-and-effect relationships. The major point of this problem is to show how strange results occur when the costs being allocated to a given segment are dependent on the activity of some other segment. The Southern Division has done the most to reduce the unit cost of central services, but it is being charged with a heavier dose of common costs. Indeed, Central may have received more rather than less attention because of its current competitive troubles. Most of the central costs are discretionary. Pinpointing cause-and-effect relationships is hard. Such costs are usually predetermined by management fiat or by budgeted revenue. Serious consideration should be given to one or more of the following: a. No allocation, because no convincing allocation base is available. b. Dividing the services into sub-categories and allocating by the use of several different cost drivers. c. Using budgeted revenues rather than actual revenues as a cost driver for allocation. Of course, the use of budgeted revenues may induce more "gamesmanship" than is typically encountered during the budgetary process. There is a tendency to "under-budget" whenever a lower cost allocation will result. Copyright © 2007 Pearson Education Canada 143 3. Allocations are in millions: Divisions: Northern Central Southern Total Budgeted Revenue % Total Revenue Allocated Costs $120 240 280 $640 18.75% 37.50% 43.75% 100.00% $ 6.6 13.1 15.3 $35.0 Many managers prefer this method because it portrays causes and effects somewhat better than in requirement (1). That is, at least the overall level of costs tend to be planned rather than just happen after the fact. In requirement (1), the allocated costs were a straight 5.8% of actual revenue. However, in requirement (3), the allocation is predetermined, and therefore the percentages of actual revenue vary: (1) Actual Revenue Divisions: Northern Central Southern Total $120 200 280 $600 (2) Allocated Costs $ 6.6 13.1 15.3 $35.0 (3) Percentage (2) ÷ (1) 5.5% 6.6% 5.5% Note that Central’s budgeted percentage would have been $13.1 ÷ $240 = 5.5%. The resultant deviation of the actual percentage (6.6%) from the budgeted percentage (5.5%) would highlight the effects of Central’s troubles. 4. Many accountants and managers oppose allocating any central costs when no convincing causes and effects can be established in any economically feasible way. The opponents of cost allocation feel that the managers of subunits will have better attitudes and will make better decisions if no allocation occurs. Copyright © 2007 Pearson Education Canada 144 P5-23 (30-40 min.) 1. Direct method: Personnel Direct departmental costs before allocation $ 70,000 Personnel (70,000) Administrative Total costs after allocation 0 Administrative Residential $ 90,000 $240,000 28,000 33,750 $301,750 (90,000) 0 Commercial $400,000 42,000 56,250 $498,250 Calculations: 12 + 18 = 30 (12 ÷ 30) x $70,000 = $28,000 (18 ÷ 30) x $70,000 = $42,000 240,000 + 400,000 = 640,000 (240,000 ÷ 640,000) x $90,000 = $33,750 (400,000 ÷ 640,000) x $90,000 = $56,250 2. Step-down method: Personnel Direct departmental cost before allocation $ 70,000 Personnel (70,000) Administrative Total cost after allocation 0 Administrative Residential $ 90,000 10,000 $(100,000) 0 $240,000 24,000 37,500 $301,500 Commercial $400,000 36,000 62,500 $498,500 Calculations: 5 + 12 + 18 = 35 (5 ÷ 35) x $70,000 = $10,000 (12 ÷ 35) x $70,000 = $24,000 (18 ÷ 35) x $70,000 = $36,000 240,000 + 400,000 = 640,000 (240,000 ÷ 640,000) x $100,000 = $37,500 (400,000 ÷ 640,000) x $100,000 = $62,500 3. (a) Residential: (b) Commercial: $301,500 ÷ 24,000 hours = $12.56 per direct-labour hour $498,500 ÷ 9,970,000 m2 = $0.05 per m2 Copyright © 2007 Pearson Education Canada 145 P5-24 (15-25 min.) 1. Direct materials Materials handling Assembly Soldering Quality assurance Total for 100 circuit boards Cost per circuit board 2. Model A Model B Model C ¥ 400,000 ¥ 600,000 ¥ 800,000 20,000 30,000 40,000 300,000 200,000 100,000 150,000 150,000 150,000 200,000 120,000 80,000 ¥1,070,000 ¥1,100,000 ¥1,170,000 ¥ 10,700 ¥ 11,000 ¥ 11,700 The cost is ¥840,000 for 100 Model A circuit boards: Model A Direct materials ¥400,000 Materials handling 20,000 Assembly (30 x ¥50 x 100) 150,000 Soldering (3 x ¥400 x 100) 150,000 Quality assurance 120,000 Total for 100 circuit boards ¥840,000 Cost per circuit board (840,000 ÷ 100) ¥ 8,400 Copyright © 2007 Pearson Education Canada 146 P5-25 (20-30 min.) 1. Unit costs: Direct materials Materials receiving and handling ($1.20 x 0.2; $1.20 x 0.4) Production setup (60/600, 60/240) Cutting, sewing, and assembly Total unit cost x Number of units Cost before packing and shipping Packing and shipping Total cost Standard Kiwis $1.30 0.24 0.10 0.40 $2.04 100 $204.00 10.00 $214.00 Giant Kiwis $2.20 0.48 0.25 0.40 $3.33 50 $166.50 10.00 $176.50 2. This requirement calls for an understanding of cost drivers. Instead of setup costs being added as an average unit cost, they are added as a total cost for each product in this order. In essence, setup costs are driven by the order because the new requirement calls for one setup for each product in each order: Standard Giant Unit costs: Kiwis Kiwis Direct materials $1.30 $2.20 Materials receiving and handling ($1.20 x 0.2; $1.20 x 0.4) 0.24 0.48 Cutting, sewing, and assembly 0.40 0.40 Total unit cost $1.94 $3.08 x Number of units 100 50 Cost before setup and packing and shipping $194.00 $154.00 Setup 60.00 60.00 Packing and shipping 10.00 10.00 Total cost $264.00 $224.00 3. The activity-based costing system recognizes the behaviour of the costs. Because Maori Novelty has no category for direct labour, it apparently is not a significant cost. Therefore, it is unlikely to cause the other costs. The activitybased costing system allocates costs based on their causes. Therefore, Maori can better assess the costs of individual products. In addition, special situations such as the setups needed in requirement 2 can be costed more easily and accurately. Copyright © 2007 Pearson Education Canada 147 P5-26 (25 min.) 1. Recording and record-keeping cost: $16.50 x 550 = Labour cost: ($23,000 / 460,000) x 80,000 = Inspection cost: $2.75 x 4,000 = Total cost $ 9,075 4,000 11,000 $24,075 2. Record and record-keeping cost: $16.50 x 220 = Labour cost: ($23,000 / 460,000) x 60,000 = Inspection cost: $2.75 x 2,500 = Total cost $ 3,630 3,000 6,875 $13,505 Cost saved = $24,075 - $13,505 = $10,570 3. Receiving cost per kilogram: $24,075/80,000 = $0.30 Estimated cost saved from 20,000 kilograms = $0.30 x 20,000 = $6,000 The company would have underestimated the savings by $10,570 - $6,000 = $4,570, and they may have continued to purchase and stock small-sales-level brands that are actually unprofitable. Copyright © 2007 Pearson Education Canada 148
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