ZT1591 / MK1550 Installation Bulletin / Reference Guide TM This document is intended as a reference guide for installing and using a BENDER ZT1591 digital clock and MK1550 remote. This document includes installation, setup, and usage instructions for the ZT1591 clock and remote. Only qualified maintenance personnel shall operate or service this equipment. These instructions should not be viewed as sufficient for those who are not otherwise qualified to operate or service this equipment. This document is intended to provide accurate information only. No responsibility is assumed by BENDER for any consequences arising from use of this document. Front Panel and Dimensions - ZT1591 Front Panel and Dimensions - ZT1591RS 10” (254 mm) 14“ (355) 4“ (102) 8.5” (216 mm) 5.5” (140 mm) 5” (127 mm) 10“ (254) 8“ (203) 8“ (203) 1“ (25) 12“ (304) Figure 1 - ZT1591 front panel and dimensions 1“ (25) 4“ (102) Installation - ZT1591 Use this installation section for ZT1591 models NOT purchased pre-wired with backbox and power supply. See section “Installation - ZT1591RS” for installation instructions otherwise. Mounting The front plate provides four holes with a diameter of 1/8” (3.2 mm) for screw mounting. Use the provided #4-40 oval head, black oxide finished screws. See Figure 1 for dimensions. ! DANGER Wiring The ZT1591 utilizes a 13-pin output that connects to 10-pin connector for the required remote (Mfgr. Ria, P/N 31114110) and 3-pin connector (Mfgr. Ria, P/N 31114103) for the power supply. Figure 1 shows the connections between the ZT1591 clock and the MK1550 remote, if it is being utilized. Figure 2 - ZT1591RS front panel and dimensions Installation - ZT1591RS Use this installation section for ZT1591RS models purchased pre-wired in backbox. Otherwise, refer to section “Installation - ZT1591” for instructions. HAZARD OF ELECTRIC SHOCK OR EXPLOSION • Disconnect all power before servicing. • Reference NFPA 99 / CSA Z32 for Installation Standard. A Class 2 Power Supply rated for 12 VDC and a minimum of 3 VA must be used when connecting to the clock’s supply voltage terminals. Wire into the provided plug-in connection terminals. Apply minimum 4 lb-in torque for tightening field wires into the terminal blocks. Use minimum AWG 24, maximum AWG 16 wires. Plug the connection terminals into the back of the ZT1591. Refer to figure 3 for wiring diagram. Mounting ZT1591RS models are mounted in a backbox with dimensions of 12” W x 8” H x 4”D with 304SS flush-mounted front trim of dimensions 14”W x 10”H. Refer to Figure 2. Wiring Required customer connections are located on a terminal block in the backbox. Connections required include line-side power for the class 2 power supply and connections to the connected MK1550 remote. See section “Installation - MK1550” for more information on connecting the remote. Wire into the provided terminal block. Apply minimum 4 lb-in torque for tightening field wires into the terminal blocks. Use minimum AWG 24, maximum AWG 16 wires. See Figure 3 for wiring diagram. Figure 3: Wiring Diagram - ZT1591 and ZT1591RS 2 Clock / Timer (rear view) Class 2 Power Supply (included with ZT1591RS) 3 1. Customer connections for class 2 power supply: 100-240 VAC. Connection required for both ZT1591 and ZT1591RS. 2. 12 VDC connection from line side of class 2 power supply to clock. This connection is pre-wired with ZT1591RS. A class 2 power supply must be provided and wired with the ZT1591 only. 3. Remote control connections: Required for both ZT1591 and ZT1591RS if remote is being utilized. Refer to reverse side of this document for more information on required remote connections. 1 MK1550 (rear view) Bender Inc. • USA: 800.356.4266 / 610.383.9200 / [email protected] • Canada: 800.243.2438 / 905.602.9990 / [email protected] • www.bender.org Document NAE2028401 • 08.2014 • © Bender Inc. • Page 1/1 • Side 1/2 ZT1591 / MK1550 Installation Bulletin / Reference Guide TM Front panel and dimensions - MK1550 Setup, settings, and use The MK1550 uses standard single gang plate dimensions of 2.75” W x 4.5” H (70 x 114 mm). All button functions described must be performed on the MK1550 remote. The settings below refer to LED designations on the display of the connected ZT1591 clock. Refer to figure 6 for these designations. T1 1 2 3 4 T3 T2 1. Hours Pushbutton 3. Count and Reset Pushbutton 2. Minutes Pushbutton 4. Hold and Resume Pushbutton Entering and exiting setup mode 1. Hold MINUTES and HOURS buttons simultaneously for at least 2 seconds. The device will enter setup mode and initially be in “clock time set” mode, with the T1 decimal on. 2. Use the HOLD/RESUME (H/R) and COUNT/RESET (C/R) buttons separately to scroll through the menu options. The HOURS and MINUTES buttons are used to change settings. 3. Once settings are complete, hold MINUTES and HOURS buttons to exit the menu. Mounting - MK1550 Refer to figure 5 for mounting installation. 2. Mount remote in enclosure using included #6-32 x 1” stainless steel flathead Phillips machine screw. Attach stainless steel wall plate with included #6-32 x 1/4” stainless steel oval head slotted machine screw. 2 Setting clock time 1. The T1 decimal should be on, and all other decimals should be off. 2. Press HOURS button to increment hours, MINUTES button to increment minutes. NOTE: Setting the clock time will always be in 24 Hour mode. 1 Setting 12/24 hour mode 1. Press the H/R button to switch to 12/24 hour set mode. T3 decimals will be on, and all others will be off. 2. Press HOURS button to toggle between 12 and 24 hour display mode. Figure 5 (shiown right) -MK1550 mounting illustration Display selection 1. Press the H/R button to switch to display select mode. The T4 decimal will be on, and all others will be off. 2. Press HOURS button to toggle between two possible settings: a. 1 is displayed: Clock displayed (“Clock mode”) b. 2 is displayed: Timer displayed (“Timer mode”) Wiring - MK1550 The MK1550 utilizes a 7-pin output that connects to a 7-pin connector (Mfgr. Ria, P/N 31114107). Wire into the connector. Apply minimum 4 lb-in torque for tightening field wires into the terminal blocks. Use minimum AWG 24, maximum AWG 16 wires. Plug the connector into the back of the MK1550. Refer to Figure 3 on the reverse side of this document for more information on wiring the MK1550 to the ZT1591 clock. ! DANGER HAZARD OF ELECTRIC SHOCK OR EXPLOSION • Disconnect all power before servicing. • Reference NFPA Bulletin 99 for Installation Standard. 5 VDC 20 mA continuous operation 0 - +50 °C -10 - +70 °C Connectors Number of connections 7 ManufacturerRia Manufacturer part number 31114107 Maximum conductor size AWG 16 Other / general data Mounting Weight Technical data: ZT1591 Supply voltage requirements Class 2 power supply, voltage rating Class 2 power supply, power rating Operating temperature Storage temperature #6 -32 oval head machine screws, stainless steel < 0.25 lb Class 2 power supply 12 VDC 3 VA 0 - +50 °C -10 - +70 °C Connector Quantity of connectors 10-pin / 3-pin ManufacturerRia Manufacturer part numbers 31114110 / 31114103 Conductor sizes AWG 24 - 16 Other / general data Mounting Weight Display brightness 1. Press the H/R button to switch to display intensity adjust mode. The T5 decimal will be on, and all others will be off. 2. Press HOURS button to increase intensity, MINUTES button to decrease intensity. Functions and operation All button functions must be performed on the connected MK1550 remote. Display modes The ZT1591 has one screen that may display either the clock or the timer. Technical data: MK1550 Operating voltage Maximum current draw Operating class Ambient temperature Operation Storage T5 Figure 6 - LED designations for ZT1591 front display Figure 4 - MK1550 front panel and dimensions 1. T4 Qty. 4, #4-40 oval head, black oxide finished screws < 1.3 lb Clock display When in clock mode, the currently set time will be displayed. It can operate in both 12 and 24 hour time modes. When 12 hour mode is activated, Decimal T1 distinguishes between AM/PM time. When Decimal T1 is active and 12 hour time is active, PM is active. The realtime clock will be active as long as the mode is active in the display selection. Counter display When in timer mode, the elapsed timer will be displayed. The counter is controlled by the COUNT / RESET and HOLD / RESUME buttons. The elapsed time will be displayed during the count and hold modes as long as the mode is active in the display selection. The counter will count in seconds, displaying minutes and seconds, until it reaches the time of 59:59. Upon rollover, the counter will display 01:00 and will count in minutes, displaying in hours and minutes. Decimal T1 will activate to signify the display is in hours and minutes. Settings storage All settings changes are stored in non-volatile memory. Settings will remain if power is lost to the clock. Power failure / sleep mode If power is lost to the clock, the realtime clock will be held for up to 24 hours. Upon loss of power, the clock will power down and go into sleep mode. During this time, the display will be shut down. When power is restored, the display will become active and the clock and counter (if active) will resume without loss of time. Additional technical data: ZT1591RS Backbox dimensions (H x W x D) Weight Supply voltage Us Frequency range Us Inrush current (115 VAC / 230 VAC) Bender Inc. • USA: 800.356.4266 / 610.383.9200 / [email protected] • Canada: 800.243.2438 / 905.602.9990 / [email protected] • www.bender.org 12” x 8” x 4” (305 x 203 x 102 mm) < 7.9 lb 100 - 240 VAC 47 - 63 VAC < 15 A / < 30 A Document NAE2028401 • 08.2014 • © Bender Inc. • Page 1/1 • Side 2/2
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