Drag brush TERRA GROOM 515.002

Translation of original
operating instructions
Drag brush
TERRA GROOM
515.002
From machine ID no. :
Version :
515 AA 1001
January 2012
515 99 09
2
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
3
Introduction
PLEASE READ THESE OPERATION INSTRUCTIONS CAREFULLY in order to familiarize
yourself the correct method of operation and maintenance and in order to
avoid personal injuries or damage to the machine.
This manual and safety decals on your machine may also be available in
other languages (see your dealer to order).
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should
remain with the machine when you sell it.
MEASUREMENTS in this manual are given in both metric and customary U.S. unit
equivalents. Only use suitable parts and screws. Metric and inch fasteners
may require a specific metric or inch wrench.
RIGHT - HAND AND LEFT - HAND sides refer to the direction of travel the
implement when going forward.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Specification or
Identification Numbers section. Please ensure that all numbers are
correctly recorded. to help in tracing the machine should it be stolen.
Your dealer also requires this number when you order spare parts. File the
identification numbers in a secure place away from the machine.
BEFORE OPERATING FOR THE FIRST TIME read and understand the following:
"The requirements for care of synthetic turf areas are different depending
on the structure and the type of synthetic turf. Before operation of one of
the turf care machines we recommend consulting the person who install the
synthetic turf or the manufacturer to check the characteristics of the turf
care machine."
The cleaning and maintenance activities should conform to the written
maintenance suggested guidelines provided by the synthetic installation
builder.
BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery
inspection to ensure best performance.
PLEASE READ THESE OPERATION INSTRUCTIONS CAREFULLY in order to familiarize
yourself the correct method of operation and maintenance and in order to
avoid personal injuries or damage to the machine (“INTENDED USE“).
This includes the following work:
• sweeping golf greens
• moving sand to golf greens
• moving sand and granulate to artificial turf
Use in any other way is considered contrary to the intended use. The
manufacturer accepts no liability for damage or injury resulting from this
misuse, and these risks must be borne solely by the user. Using the
equipment in accordance with the specifications also includes observance of
the operating and maintenance conditions as specified by the manufacturer.
PREDICTABLE MISUSE AND ABUSE. Persons and objects must not be transported
with the machine attached.
THIS MACHINE SHOULD BE OPERATED, serviced and repaired only by persons
familiar with all its particular characteristics and acquainted with the
relevant safety requirements (accident prevention). The accident prevention
regulations, all other generally recognized regulations on occupational
health and safety, and the road traffic regulations must be observed at all
times. Any unauthorized modifications carried out on this machine will
relieve the manufacturer of all liability for any resulting damage or
injury.
4
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
CONTENTS
Page
***************************************************
1.0. Safety........................................................... 6&12
1.1.
Safety decal............................................ 11
1.2.
Safety instructions..................................... 12
2.0. Assembly........................................................
2.1.
General.................................................
2.2.
Installation of three-point frame.......................
2.3.
Positions of supports...................................
2.4.
Installation of moving gear.............................
2.5.
Installing drawbar......................................
2.6.
Installation of electric lifting
device for moving gear..................................
2.7.
Installing strip brushes................................
2.8.
Mounting ballhead coupling..............................
2.8.
Mounting magnet bar.....................................
2.9.
Mounting decompacting brush kit.........................
13&19
13
13
14
14
15
15
16
17
18&19
20
3.0. Transport....................................................... 21&22
3.1.
General................................................. 21
3.2.
Transporting the TERRA GROOM............................ 22
4.0. Connecting to the Tractor.......................................
4.1.
General instructions....................................
4.2.
Installation with three-point hitch.....................
4.3.
Installation with drawbar...............................
4.4.
Drawbar support.........................................
4.5.
Ballast.................................................
4.6.
Electrical connection to the battery....................
23&25
23
23
24
24
25
25
5.0. Disconnecting from the tractor..................................
5.1.
General.................................................
5.2.
Removal with three-point hitch..........................
5.3.
Removal with trailer version............................
26&27
26
26
27
6.0. Before using.................................................... 28
6.1.
General................................................. 28
6.2.
Adjusting the TERRA GROOM............................... 28
7.0. Operation........................................................
7.1.
General.................................................
7.2.
Driving properties......................................
7.3.
Faults and remedies.....................................
7.4.
Deformed strip brushes..................................
29&31
29
29
30
31
8.0. Service.......................................................... 32&35
8.1.
General................................................. 32
8.2.
Lubrication............................................. 32
8.3.
Wheels and tires........................................ 33
8.4.
Cleaning................................................ 33
8.5.
Replacing strip brushes................................. 34
8.6.
Dismounting/Disposal.................................... 35
8.7.
Unauthorized conversion
and manufacture of spare parts.......................... 35
9.0. Equipment.......................................................
9.1.
Equipment supplied......................................
9.2.
Machine types...........................................
9.3.
Optional equipment......................................
36&37
36
36
37
10.0. Specifications............................................. 38&43
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
5
1.0. Safety Measures
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you
see this symbol on your machine or in this
manual, be aware of the potential for
personal injury.
Please observe all safety instructions and
the general accident prevention
regulations.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this
manual and warning signs on your
machine. Keep warning signs in good
condition. Replace missing or damaged
warning signs. Make sure that new
equipment, components and replacement
parts include the current warning signs.
Replacement warning signs are available
from your dealer.
Learn how to operate the machine and
use the controls properly. Do not let
anyone operate without instruction.
Keep your machine in proper working
condition. Unauthorized modifications to
the machine may impair the function
and/or safety and affect machine life.
If you do not understand any part of this
manual and need assistance, contact
your dealer.
6
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
1.0. Safety Measures
OBSERVING ROAD TRAFFIC REGULATIONS
Always observe local road traffic regulations
when using public roads.
WEAR PROTECTIVE CLOTHING
Wear tight-fitting clothing and appropriate
protective equipment when working with the
machine.
Prolonged exposure to loud noise can cause
impairment or loss of hearing.
Wear a suitable hearing protective device
such as earplugs to protect against
objectionable or uncomfortably loud noises.
Operating equipment safely requires the full
attention of the operator.
Do not wear radio or music headphones
while operating the machine.
GUARD AND SHIELDS
Keep guards and shields in place all the
times. Ensure that they are in good condition
and installed correctly.
Always disengage the drive components, turn
off engine and remove key before removing
any guards or shields.
Keep hands, feet and clothing away from
moving parts.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
7
1.0. Safety Measures
STAY CLEAR OF ROTATING DRIVE SHAFTS
Inattentiveness in the area of rotating drive
shafts can have serious, or even fatal,
consequences.
Keep all drive shaft guards in place at all
times. Make sure rotating shields can turn
freely. Wear close fitting clothing. Stop the
engine and make sure PTO shaft is stopped
before making adjustments, connections, or
cleaning out PTO-driven equipment.
Avoid high-pressure fluids
High-pressure fluids which leak under high
pressure can penetrate the skin and cause
serious injury.
For this reason, always depressurize the
system before disconnecting lines. Tighten all
connections before applying pressure.
Hydraulic oil escaping from a small leak is
virtually invisible, therefore search for leaks
with a piece of cardboard. Protect hands and
body from high pressure fluids.
If an accident occurs, see a doctor
immediately. Any fluid injected into the skin
must be surgically removed within a few
hours or gangrene may result.
Doctors unfamiliar with this type of injury
should check a reliable medical reference.
8
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
1.0. Safety Measures
USE SAFETY LIGHTS AND DEVICES
Avoid collisions with other road users. Slow
moving tractors with attachments or towed
equipment and machines are a particular
hazard on public roads. Frequently check for
traffic from the rear, especially in turns, Use
hand signals or turn signal lights for safe
operation in traffic. Use headlights, flashing
warning lights, and turn signals day and
night. Follow local regulations for equipment
lighting and marking. Always keep the safety
devices in good condition. Replace or repair
lighting and marking that has been damaged
or lost. An implement safety lighting kit is
available from your dealer.
AVOIDING HEAT DEVELOPMENT IN
THE AREA OF PRESSURE LINES
Highly flammable liquid mist can be caused
by heat development near pressure lines.
resulting in severe burns to yourself and
bystanders. Do not heat by welding,
soldering, or use a welding torch near
pressurized fluid lines or other flammable
materials. Pressurized lines can be
accidentally cut if heat goes beyond the
immediate flame area.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
9
1.0. Safety Measures
Remove paint before welding or heating
Welding must be conducted only by persons
with appropriate qualifications.
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when
paint is heated by welding, soldering, or using
a torch.
Do all work outside or in a well ventilated
area. Dispose of paint and solvent properly.
Remove paint before welding or heating:
• If you sand paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, clean
with soap and water before welding.
Remove solvent or paint stripper
containers and other flammable material
from area. Allow fumes to disperse at least
15 minutes before welding or heating.
10
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
1.0. Safety Measures
1.1. Safety Decals
Pictorial warning signs
Warning signs are attached to
several important places on this
machine to indicate potential
danger. The hazard is identified
by an exclamation point in a
warning triangle. An adjacent
symbol shows information on how
to avoid personal injury. These
safety signs, their placement on
the machine and a brief
explanatory text are shown
below.
Operating Instructions
These Operating Instructions
contain important information
on the safe operation of this
machine. Carefully observe all
safety rules to avoid
accidents.
515.01
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
11
1.0. Safety Measures
1.2. Safety instructions
Besides the information in these
operating instructions, please also
observe all generally applicable
safety and accident-prevention
standards!
Familiarize yourself with all
equipment and operating elements
and their functions before starting
work. Ensure that all protective
equipment has been properly
installed - it is too late to do
this when you have started work!
During work operation, the user is
responsible for the safety of third
parties!
During operation on public
highways, the relevant traffic
regulations must be observed.
Before moving off, ensure that the
immediate area of the machine is
clear, e.g. no children nearby.
Ensure that your visibility is not
impaired!
Keep clear of the danger zone of
the machine!
Always ensure there is sufficient
front-axle load; the steering
capability of the vehicle must be
maintained.
Do not exceed the max. authorized
axle load of the tractor.
The driving and operational
characteristics of the tractor may
be influenced by the attachment of
the TERRA GROOM. Always adapt your
driving style to match the terrain
and ground conditions. Special care
should be taken when working and
turning on a slope.
12
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
2.0. Assembly
2.1. General
Attach the machine on a firm,
flat surface.
For this work, please use
your personal protective
equipment (PSA) such as:
gloves, goggles, ear
protectors.
Attach the machine only with
the engine stopped and the
PTO disengaged.
For this work, please use
your personal protective
equipment (PSA) such as:
gloves, goggles, ear
protectors.
2.2. Installation of three-point frame
Attach the connecting frame (A)
with locking pin (B) and screw
in bolt (C) to prevent
rotation.
Swing the connection frame (A)
upwards and lock to
the connection clips of the
basic unit with bolt (D).
Bolt the brace (E) to the
connection frame (A) at the
slot
Screw the threaded pin (F) to
the front clips of the basic
unit as shown in Figure 515.04.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
13
2.0. Assembly
2.3. Positions of supports
2.3.1. Version of three-point hitch
Fasten the two machine supports
(A) to the square pipes of the
basic unit so bristles do not
touch the ground when the unit
is parked.
2.4. Installation of moving gear
Attach moving gear (A) to the
basic unit with pin (B).
Screw in bolt (C) to secure it.
Slide spacer bushing (D) into
the wheel hub.
Fasten wheel to moving gear (A)
with bolt, lock washer and Udisk.
Fasten bracket (E) to the basic
unit with the bolts (F and G).
14
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
2.0. Assembly
2.5. Installing drawbar
Attach drawbar (A) to the basic
unit with the locking pin (B).
Screw in bolt (C) to secure it.
Fasten turnbuckle (D) to the
basic unit with bolt (E).
2.6. Installation of electric lifting device for moving gear
Fasten the electrospindle (A)
to the moving gear (C) with
bolt (D).
Adjust bracket (B) on the
electrospindle (A).
Fasten the electrospindle (A)
to the bracket (B) with bolt
(D).
NOTE:
The electrospindle (A) must not
be placed under lateral
tension.
Attach the cable to the holes
with the retainer clips (E).
Lay out the electrical cable
with rocker switch (F) and plug
(G) to the tractor.
Connect the plug (G) to the
socket.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
15
2.0. Assembly
2.7. Installing strip brushes
Position strip brush in the
guide from below.
Screw the long hexagon screws
(A) with U-disk at the straight
guides handtight.
Screw the short hexagon screws
(B) with U-disk at the offset
guides handtight.
Straighten strip brushes.
Tighten hexagon screws.
NOTE:
When mounting the strip brushes
always start in the middle.
Arrange the strip brushes so
the bristles overlap (see arrow
in Figure 515.14).
In this way the strip brushes
will not generate stripes.
16
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
2.0. Assembly
2.8. Mounting ballhead coupling
Loosen fastening bolts (A) and
remove with the fishplates.
Fasten ballhead coupling in
place of the fishplates on
the drawbar with the included
bolts (B).
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
17
2.0. Assembly
2.9. Mounting magnet bar
Warning
Cardiac pacemakers
Magnets may influence the
function of cardiac
pacemakers and implanted
defibrillators.
• A pacemaker may be
switched to test mode and
cause problems.
• In some cases a
defibrillator may not
operate at all.
• If you wear such a device,
keep a sufficient distance
from magnets.
• Warn wearers of such
devices before they
approach magnets.
2.9.1. With three-point hitch version
The bar is attached to the back
clips of the basic unit.
Slide magnetic bar brackets
onto the clips (A) and screw
them tight.
Loosen clamping screws (B).
Position magnetic bar on the
bottom bracket (arrow) and
align laterally.
The bracket is always at the
back.
Tighten clamping screws (B).
The screws (C and D) must not
be fully tightened, the
magnetic bar must be movable.
18
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
2.0. Assembly
2.9. Mounting magnet bar
2.9.2. With trailer version
The bar is attached to the
front clips of the basic unit.
Slide magnetic bar brackets
onto the clips (E) and screw
them tight.
Remove the stop bolt (F) for
swiveling the magnetic bar.
Then insert the stop bolt into
the applicable hole and fasten
it.
Loosen clamping screws (G).
Position magnetic bar on the
bottom bracket (arrow) and
align laterally.
The bracket is always at the
back.
Tighten clamping screws (G).
The screws (H and J) must not
be tightened, the magnetic bar
must be movable.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
19
2.0. Assembly
2.10. Mounting decompacting brush kit
Remove the strip brushes in the
front holder.
U-washer and lock washer are
required for the new
installation.
Position plate (A) on the brush
strip (B) and align with the
fastening holes
Hold brush strip (B) on the
guide from below.
Align strip brushes.
Hand-tighten bolts
NOTE:
When mounting the strip brushes
always start in the middle.
Align the strip brushes so the
bristles overlap.
20
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
3.0. Transport
3.1. General
ATTENTION DANGER :
•
The TERRA GROOM secured to a
shipping frame when
delivered.
•
Only use a forklift with
sufficient load-carrying
capacity.
•
Only use a forklift with
sufficient load-carrying
capacity.
Improper transport and mounting
of the TERRA GROOM may cause:
• Injury to persons,
• Damage to property.
Take particular care of the
direction of approach when
lifting with the shipping
frame.
We will not accept any
liability for damage resulting
from improper handling.
ATTENTION DANGER :
Be careful when cutting
through the tension
straps. There is a risk
of being injured when the
straps are cut.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
21
2.0. Assembly
3.2. Transporting the TERRA GROOM
3.2.1. Transport Using a Forklift
If the TERRA GROOM is still
fastened to the pallet:
22
•
move the forks into the
shipping frame, (note
direction of approach),
•
carefully raise the shipping
frame,
•
Unload the TERRA GROOM from
the carrier vehicle when
balanced.
•
Remove the upper and side
parts of the shipping frame,
•
cut through the tension straps,
•
lift the TERRA GROOM
from the shipping frame.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
4.0. Attachment to tractor
4.1. General
CAUTION!
Switch off the engine
before performing any
work. The ignition key
must be removed.
Secure the tractor
against rolling away.
For attachment note the
following:
•
tractors with
min. 9 kW (12 HP)
•
Hydraulic three-point
linkage cat. 1
or
•
coupling point for drawbar
4.2. Installation with three-point hitch
Attach the lower connecting rod
to the bolts (A) and secure it.
Attach top connecting rod to
the three-point hitch with the
pin (B) and lock it.
Firmly tighten turnbuckles of
the stabilizing chains.
Slightly raise mounted
equipment with the tractor rear
hydraulic system.
Raise mounted equipment with
the tractor rear hydraulic
system.
Raise the machine supports.
Do this by unlocking the
locking pins (C) and pulling
them out.
Raise support (D) to the top
position and insert and lock
the locking pin (C).
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
23
4.0. Attachment to tractor
4.3. Installation with drawbar
Attach drawbar to tractor and
lock.
For the description of the
adjustment see Section 6.2.
If your tractor is not fitted
with a socket, contact your
dealer or have a socket
installed by a specialist
technician.
Push the moving gear of the
attached machine down with the
electric lifting device to lift
the implement.
4.4. Drawbar support
Machine support in top
position, insert pin and lock.
24
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
4.0. Attachment to tractor
4.5. Ballast
IMPORTANT:
Observe the tractor
specifications in the
Operating Manual.
When attaching rear-mounted
equipment, always ensure
there is sufficient frontaxle load; the steering
capability of the vehicle
must be maintained. Always
position weights in
accordance with
specifications at the
securing points provided.
When selecting the front
weights, make sure that the
approved axle loads and the
approved total weight
including mounted equipment
are not exceeded.
4.6. Electrical connection to the battery
Electrical connections are only
to be carried out by trained
personnel.
Install 3-pin socket (A) at a
suitable location near the
driver's seat.
Attach cable (B) from
the battery to the
3-pin socket (A).
Connect flat plug (C) of cable 1
to socket (A) at position (D).
Connect flat plug (E) of cable 2
to socket (A) at position (F).
Connect flat plug (G) of the
green/yellow cable to socket (A)
at position (H).
Connect ring terminals of cables 1
and 2 to the positive terminal of
the battery.
Connect ring terminal of the
green/yellow cable to the negative
terminal of the battery.
Use the following fuses for the
cables:
cable 1 with 25 A (K)
cable 2 with 10 (L)
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
25
5.0. Removal from tractor
5.1. General
CAUTION!
Switch off the engine
before performing any work.
The ignition key must be
removed.
Secure the tractor against
rolling away.
Always park on a paved and
even surface when detaching
the machine.
5.2. Removal with three-point hitch
Before parking the equipment:
Pull out spring clip and remove
pin (C).
Lock supports (D) in the top
holes.
Lock pin (C) with spring clip.
Lower TERRA GROOM to ground.
Release top connecting rod and
release at pin (A) of the
three-point hitch.
Release lower connecting rod
turnbuckles and remove lower
connecting rod from the
locating pin (B) of the threepoint frame.
26
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
5.0. Removal from tractor
5.3. Removal with trailer version
Lower the support on the
drawbar and lock.
Disconnect the electrical plug.
The attached machine is parked
in transport position.
Disconnect tractor from
drawbar.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
27
6.0. Before Using
6.1. General
ACHTUNG:
Familiarize yourself with all
equipment and operating
elements and their functions
before starting work. Ensure
that all protective equipment
has been properly installed it is too late to do this
when you have started work!
Besides the information in
these operating instructions,
please also observe all
generally applicable safety
and accident-prevention
standards!
Caution!
The equipment version with
drawbar is NOT approved for
operation on public roads.
6.2. Adjusting the TERRA GROOM
Carry out the adjustment on a
flat, solid area with the
machine attached.
Lower the TERRA GROOM to the
ground.
Three-point version
Use the top connecting rod (of
the tractor rear hydraulics) to
position the basic unit with
all brushes evenly in contact
with the ground or slightly
raised at the front.
Trailer version
Use the turnbuckle (on the
drawbar) to position the basic
unit with all brushes evenly in
contact with the ground or
slightly raised at the front.
28
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
515.24
7.0. Operation
7.1. General
Caution!
During work operation,
the user is responsible
for the safety of third
parties!
Avoid driving in tight
corners with the
equipment version with
drawgear.
With the equipment
version with three-point
frame, the tractor must
always be in the floating
position during
operation.
The Terra GROOM must be
operated on dry ground.
If it is operated in wet
conditions the brushes will
become clogged and the work
results will be unsatisfactory.
7.2. Driving properties
CAUTION:
The driving and operating
characteristic of the
tractor may be affected
by installation of the
TERRA GROOM.
• Always adapt your driving
style to match the
terrain and ground
conditions.
• The equipment version
with drawbar is NOT
approved for operation on
public roads!
• Special care should be
taken when working and
turning on a slope.
- RISK OF TIPPING OVER!
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
29
7.0. Operation
7.3. Faults and remedies
CAUTION!
Switch off the engine
before performing any work.
The ignition key must be
removed.
Secure the tractor against
rolling away.
Description
Cause
Moving gear
Safety lock on
cannot be raised tractor faulty
Cable defective
or lowered
Adjustment actuator
defective
rocker switch
defective
Snap-on connection
disconnected
Moving gear lowers Adjustment actuator
automatically
defective
Strip brushes
As a result of regular
deformed
operation in the same
direction
Temperature influence
during operation
Strip formation in Gap between strip
center section
brushes
Loose fastening bolts
Bristles too short
Granulate too wet
Strip formation in Too little overlap
outer section
when moving in the
individual tracks
Working speed too high
Machine rattles
during operation
Granulate too wet
Incorrect adjustment.
Machine tilted too far
forward and presses
too much on the front
brush row
Remedy
Check safety lock and
replace if necessary
Check voltage at rocker
switch and adjustment
actuator.
replace
check
check
replace
Rotate brush components at
regular intervals (see
Section 7.4. and 8.5.)
Check fastening and position
(see Section 2.7.)
Replace strip brushes
Allow granulate to dry
Increase overlap
Reduce working speed (see
Technical Data)
Allow granulate to dry
Check adjustment (see
Section 6.2.)
Working on golf green
Quartz sand is not Sand too wet
Allow sand to dry
completely worked
Work in several times
in
Too much sand applied
Work in several times
30
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
7.0. Operation
7.4. Deformed strip brushes
We recommend rotating all strip
brushes at regular intervals
(see Section 8.5.).
In the case of seriously bent
bristles, replacement of the
set is necessary.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
31
8.0. Service
8.1. General
CAUTION:
All work for maintenance,
repair and disassembly must be
done by qualified technicians
only.
Switch off the engine before
performing any work. The
ignition key must be removed.
Set the parking brake to secure
the tractor against rolling
away.
8.2. Lubrication
32
•
Switch off machine before all
lubrication work.
•
Clean lubrication nipple
before use.
•
Lubricate frequently as
required. (Until all
lubrication points are
sufficiently lubricated).
•
Clean up leaking grease.
•
Keep all exposed machine
parts, threaded spindles and
guides slightly lubricated.
•
Before starting the machine
after a longer standstill,
lubricate and maintain the
entire machine.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
8.0. Service
8.3. Wheels and tires
Check the tire pressure
regularly: 0,6 bar (9 psi)
CAUTION:
If the tires burst and
parts of the wheel rims fly
off they may cause serious
or fatal injury.
Always make sure that tire
pressure is correct and does
not exceed the specified
maximum pressure limit.
Always make sure that tire
pressure is correct and does
not exceed the specified
maximum pressure limit.
Install tires only if you have
the necessary experience and
equipment.
8.4. Cleaning
CAUTION:
Clean with a hand brush or
water only. Never with your
bare hands.
- RISK OF INJURY!
Clean the machine daily after
completion of work to ensure
that the machine is in perfect
working order the next time you
use it.
Only cleaned strip brushes
ensure optimal functioning.
Store the cleaned equipment
only when it is dry.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
33
8.0. Service
8.5. Replacing strip brushes
The strip brushes must always
be replaced in sets.
Release hexagon screws (A)
Replace strip brush
Screw on hexagon screws (A)
manually.
Straighten strip brushes.
Tighten hexagon screws.
NOTE:
When mounting the strip brushes
always start in the middle.
Arrange the strip brushes so
the bristles overlap (see arrow
in Figure 515.27).
In this way the strip brushes
will not generate stripes.
34
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
8.0. Service
8.6. Disassembly / Disposal
CAUTION:
Proceed with caution when
disassembling the maschine.
Read the chapter "Safety and
Precautions" and observe
local safety regulations.
Danger points are:
• heavy parts might fall
down after dismounting,
• sharp edges,
• the machine might tilt and
crush someone.
Disassembly for Disposal
1. Place machine on a firm
surface.
2. Place machine on a firm
surface.
IMPORTANT
Strictly observe the
regulations and laws
concerning the disposal of
environmentally hazardous
substances. Familiarize
yourself completely with the
procedure for disposal.
8.7. Unauthorized modification and
spare part manufacturing
•
Conversion or modifications
to the TERRA GROOM are
permissible only after
consultation with the
manufacturer.
•
Original spare parts and
accessories authorized by
the manufacturer guarantee
your safety. The use of
other parts can change the
properties of the TERRA
GROOM. In this case, the
manufacturer is exonerated
from liability in the event
of damage.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
35
9.0. Equipment
9.1. Equipment supplied
Basic unit
Moving gear with drawbar and
electric lift
or
three-point linkage
Brush set (available)
Operating manual,
transfer declaration
with warranty card.
9.2. Machine types
Three-point version
Trailer version
Basic unit
S
S
Three-point hitch
S
---
Support set
S
---
---
S
Brush set black
W
W
Brush set white
W
W
Ballhead guide
---
O
Magnetic bar
O
O
Decompacting brush kit
O
O
Moving gear and drawbar
S = Standard
36
W = Available
O = Option
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
9.0. Equipment
9.3. Optional equipment
Ballhead guide
For trailer version only
Decompacting brush kit
Suitable only for artificial
turf loosening the granulate
Magnetic bar
for collecting hazardous
metallic objects
e.g. hairpins
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
37
10.0. Specifications
10.1. Technical details
Three-point version
A
Working width
74
in.
B
Machine width
74
in.
C
Machine height in parking position
23.6
in.
D
Machine length from lower connecting rod
connection
38.4
in.
E
Machine length with magnetic bar
53.3
in.
F
Height up to middle of lower connecting rod
connection
7.1
in.
G
Height up to middle of top connecting rod
connection
22.4
in.
Min. power required for tractor
Min. lifting power of tractor
220.5
HP (KW)
lb.
Operating speed
3.1
mile/hour
Terra Groom neutral
172
lb.
Magnetic bar
+ 22
lb.
Decompacting brush kit
+ 4.4
lb.
198
lb.
Max. total weight
38
15 (11)
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
10.0. Specifications
10.1. Technical details
Three-point version
D
G
C
G
C
F
E
F
D
A
B
515.31
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
39
10.0. Specifications
10.2. Technical details
Trailer version
A
Working width
74
in.
B
Machine width
74
in.
C
Machine height in working position
22
in.
D
Machine height in parking position
23.6
in.
E
Machine length with moving gear and drawbar
80.7
in.
F
Machine length with moving gear and ballhead
coupling
886.4
in.
G
Min. power required for tractor
15 (11)
HP (KW)
3.1
mile/hour
Operating speed
Tires
13x5.00-6/4PR
Tire pressure
H
Track width
9
psi
36.6
in.
Number of axles
1
Piece
Number of wheels per axle
2
Piece
Terra Groom neutral
229.3
lb.
Magnetic bar
+ 22
lb.
Ballhead guide
+ 8.8
lb.
Decompacting brush kit
+ 4.4
lb.
260
lb.
Max. total weight
40
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
10.0. Specifications
10.2. Technical details
Trailer version
E
C
D
A
B
H
515.46
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
41
10.0. Specification
10.3. Metric bolt and cap screw torque values
Property
Class and
Head
Markings
Property
Class and
Nut
Markings
Size
class 4.8
Dry **
Lubricated *
N-m lb-ft N-m lb-ft
M6
M8
M10
4,8
12
23
3,5
8,5
17
6
15
29
class 8.8 or 9.8
Dry **
Lubricated *
N-m lb-ft N-m lb-ft
4,5
11
21
9
22
43
6,5
16
32
11
28
55
13
32
63
9,5
24
47
17
40
80
12
30
60
class 12.9
Dry **
Lubricated *
N-m lb-ft N-m lb-ft
15
37
75
11,5
28
55
19
47
95
14,5
35
70
M12
M14
M16
40
63
100
29
47
73
50
80
125
37
60
92
75
120
190
55
88
140
95
150
240
70
110
175
110
175
275
80
130
200
140
225
350
105
165
255
130
205
320
95
150
240
165
260
400
M18
M20
M22
135
190
260
100
140
190
175
240
330
125
180
250
260
375
510
195
275
375
330
475
650
250
350
475
375
530
725
275
400
540
475
675
925
350
500
675
440
625
850
325
460
625
560 410
800 580
1075 800
M24
M27
M30
330
490
675
250
360
490
425
625
850
310
450
625
650 475
950 700
1300 950
120
190
300
M33
M36
900 675
1150 850
825 600 925 675 1150 850 1075 800 1350 1000
1200 875 1350 1000 1700 1250 1600 1150 2000 1500
1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
DO NOT use these values if a different torque value or
tightening procedure is given for a specific application.
Torque values listed are for general use only. Check
tightness of fasteners periodically.
Shear bolts are designet to fail under predetermined
loads. Always replace shear bolt with identical property
class
Fasteners should be replaced with the same or higher
property class. If higher property class
** “Lubricated“ means coated with a lubricant such as engine oil, or
fasteners with phossphate and oil coatings.
42
8,5
20
40
class 10.9
Dry **
Lubricated *
N-m lb-ft N-m lb-ft
fasteners used, these should only be tightened to the
strength of the original.
Make sure fasteners threads are clean and that you
properly start thread engagement. This will prevent
therm from failing when tightening.
Tighten plastic insert or crimped steel-type lock nuts
to approximately 50 percent of the dry torque shown
in the chart, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full
torque value.
** “Dry“ means plain or zinc platend without any lubrication.
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
10.0. Specifications
10.4. Serial Number
Record product identification
No. (serial no.) in the space
provided below. Always quote
this number when orderingspare parts or in case ofwarranty claims.
Wiedenmann
R
D-89192 Rammingen
TERRA GROOM
515.30
Vehicle ID no. .......................
All information, illustrations and specifications in this manual are based on the latest information
available at the time of publication. We reserve the right to make changes at any time without notice.
43