Multi-material 3D Printing Enabling Freedom of Form and Composition Digital Materials Group R&D Daniel Dikovsky, Ph.D. May 2016 Daniel Widrig – Descendants 1 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Introduction Bridging Digital and Physical 3D CAD File 2 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Print the model Printing Result PolyJet multi-material technology Basics 3 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Multi-Material Material B Material A 4 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Materials Color Transparency Stiffness Performance Water absorption Density 5 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Digitization • 1 cubic millimeter – ~20,000 Objet voxels • The smallest Lego brick – ~4,000,000 Objet voxels • Full tray – 1012 Objet voxels 6 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Importance 3D Printing freedom of form 7 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Multi-material 3D Printing freedom of composition PolyJet multi-material technology Controlling Properties and Appearance 8 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Anisotropic DMs In many macrostructures, a basic repeating unit cell exists. A unit cell is the smallest unit that can be cropped without changing the structure. A single pattern can usually be created by several different unit cells. 9 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Anisotropic DMs Even with the same concentration of 50%:50%, these materials diagrams behave differently due to custom microstructures. Flexible material (Tango) Rigid material (Vero) 10 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Anisotropic DMs X Y Z 11 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Anisotropic DMs X Y Z 12 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Composite Materials DMs High Toughness Material 13 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY High Temperature Material Composite Digital Material 4D Printing Prof. Skylar Tibbits 14 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY 4D Printing 15 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Voxel Print 16 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Voxel Print Voxel Print is a Stratasys R&D interface that: 17 • Reads BMP files directly into an assembly map, and enables their 3D printing • Grants the user control over material deposition and the printing sequence on a voxel level • Enables creation of: • New structures • Complex Digital Materials • More advanced applications and modifications at model-volume size levels STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Applications – Prosthetic Socket 18 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 19 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 20 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 21 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 22 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 23 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Mushtari Project Graded Materials DMs 24 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY 3D Printed Bio-mimics 25 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 26 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 27 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY System – Digital Materials Structures For Organs simulation • 28 Appearance through layered approach • Semi-translucent skin material • Reddish flesh material • Realistic texture print via Vero Color STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Graded Materials DMs 29 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology Bump Maps 30 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY PolyJet multi-material technology VDB Format 31 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Thank You Stratasys 3D printed WOLFKIAM Designed by Nick Ervinck Photo by Yoram Reshef 32 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
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