Multi-material 3D Printing

Multi-material 3D Printing
Enabling Freedom of Form and Composition
Digital Materials Group
R&D
Daniel Dikovsky, Ph.D.
May 2016
Daniel Widrig – Descendants
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Introduction
Bridging Digital and Physical
3D CAD File
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Print the model
Printing Result
PolyJet multi-material technology
Basics
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PolyJet multi-material technology
Multi-Material
Material B
Material A
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PolyJet multi-material technology
Materials
Color
Transparency
Stiffness
Performance
Water absorption
Density
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PolyJet multi-material technology
Digitization
• 1 cubic millimeter – ~20,000 Objet voxels
• The smallest Lego brick – ~4,000,000 Objet voxels
• Full tray – 1012 Objet voxels
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PolyJet multi-material technology
Importance
3D Printing
freedom of form
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Multi-material 3D Printing
freedom of composition
PolyJet multi-material technology
Controlling Properties and Appearance
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PolyJet multi-material technology
Anisotropic DMs
In many macrostructures, a basic repeating unit cell exists.
A unit cell is the smallest unit that can be cropped without changing the structure.
A single pattern can usually be created by several different unit cells.
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PolyJet multi-material technology
Anisotropic DMs
Even with the same concentration of 50%:50%, these materials diagrams behave
differently due to custom microstructures.
Flexible material (Tango)
Rigid material (Vero)
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PolyJet multi-material technology
Anisotropic DMs
X
Y
Z
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PolyJet multi-material technology
Anisotropic DMs
X
Y
Z
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PolyJet multi-material technology
Composite Materials DMs
High Toughness
Material
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High Temperature
Material
Composite Digital
Material
4D Printing
Prof. Skylar Tibbits
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4D Printing
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Voxel Print
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Voxel Print
Voxel Print is a Stratasys R&D interface that:
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Reads BMP files directly into an assembly
map, and enables their 3D printing
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Grants the user control over material deposition
and the printing sequence on a voxel level
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Enables creation of:
• New structures
• Complex Digital Materials
• More advanced applications and
modifications at model-volume size
levels
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Applications – Prosthetic Socket
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PolyJet multi-material technology
Graded Materials DMs
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PolyJet multi-material technology
Graded Materials DMs
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PolyJet multi-material technology
Graded Materials DMs
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STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
PolyJet multi-material technology
Graded Materials DMs
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PolyJet multi-material technology
Graded Materials DMs
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Mushtari Project
Graded Materials DMs
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3D Printed Bio-mimics
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PolyJet multi-material technology
Graded Materials DMs
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PolyJet multi-material technology
Graded Materials DMs
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System – Digital Materials Structures
For Organs simulation
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Appearance through layered approach
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Semi-translucent skin material
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Reddish flesh material
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Realistic texture print via Vero Color
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PolyJet multi-material technology
Graded Materials DMs
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PolyJet multi-material technology
Bump Maps
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PolyJet multi-material technology
VDB Format
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Thank You
Stratasys 3D printed WOLFKIAM
Designed by Nick Ervinck
Photo by Yoram Reshef
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