Journal of Dentistry Journal of Dentistry 29 (2001) 63±73 www.elsevier.com/locate/jdent A comparison of the mechanical behavior of posterior teeth with amalgam and composite MOD restorations D. Arola a,*, L.A. Galles a, M.F. Sarubin b a Department of Mechanical Engineering, University of Maryland, Baltimore County, 1000 Hilltop Circle, Baltimore, MD 21250, USA b Sarubin Family Dental Associates, 3110 Timanus Lane, Suite 100, Baltimore, MD 21224, USA Received 19 July 1999; revised 13 March 2000; accepted 30 June 2000 Abstract Objective: To compare the mechanical behavior, and infer differences in fracture resistance, of mandibular molars with amalgam and composite MOD restorations to that of an unrestored molar. Method: Finite element models were developed for an unrestored molar and molars with MOD amalgam and composite restorations. The location and magnitude of maximum principal stress resulting from simultaneous mechanical and thermal loads were determined for each molar using a series of designed experiments. An analysis of variance was conducted with the components of stress to distinguish the relative in¯uence of oral parameters and restoration on the stress distribution in each molar. Results: The maximum principal stress in the unrestored molar was the largest of all three molars examined and occurred within the dentin along the pulpal wall. Maximum principal stresses in the molars with amalgam and composite restorations both occurred along the cavosurface margin. Maximum principal stresses in the molar with amalgam restoration occurred at the pulpal ¯oor and lingual wall junction and resulted from large occlusal loads. Although occlusal loading had minimal effects on the stress distribution within the molar with composite restoration, low oral temperatures were responsible for the maximum principal stresses, which were found at the lingual margin and occlusal surface junction. Conclusion: There was no signi®cant difference in the magnitude of maximum stress that occurred in the molars with amalgam and light curing composite restorations. However, the location and orientation of maximum stress in the restored molars were largely dependent on the restorative material. Although clinical studies report that tooth fracture occurs predominately to restored molars, the unrestored molar experienced the highest stress in this investigation. Therefore, the reduction in fracture resistance of restored posterior teeth appears to result from changes in the location of maximum stress resulting from mastication and temperature changes. q 2001 Elsevier Science Ltd. All rights reserved. Keywords: Amalgam; Posterior composites; Cusp; Fracture; Restoration 1. Introduction The failure of dental restorations through recurring caries, marginal discrepancies, and tooth fracture are topics of substantial clinical signi®cance. Although not the primary cause for failure, tooth fracture may be most detrimental because it often results in extraction [1]. Therefore, the fracture of restored teeth is a signi®cant problem, which warrants further study. According to a reported clinical survey of 100 fractured teeth, 92 cases involved teeth that had been previously restored [1]. Furthermore, from a clinical examination of 206 fractured posterior teeth, Eakle et al. [2] found that over 93% were restored with amalgam, 82% of which * Corresponding author. Tel.: 11-410-455-3310; fax: 11-410-455-1052. E-mail address: [email protected] (D. Arola). were Class II restorations. An independent cross-sectional survey of amalgam restorations revealed that the probability of failure may reach over 40% [3]. Although still considered the primary posterior restorative material, amalgam restorations are considered more susceptible to tooth fracture due to their inability to provide tooth reinforcement [4,5]. In contrast, cusp reinforcement can be achieved through dentin and enamel bonding of light cured composites [5]. Nevertheless, clinical evaluations of Class I and II composite restorations have shown that the incidence of failure is near that for dental amalgam [6,7]. Several in vitro studies have been performed using destructive methods of evaluation to compare molars that have received composite and amalgam restorations [8±15]. While some have found that composites increase the fracture resistance of molars with Class I [15] and Class II restorations [13], others contend that the fracture resistance 0300-5712/01/$ - see front matter q 2001 Elsevier Science Ltd. All rights reserved. PII: S 0300-571 2(00)00036-1 64 D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 Fig. 1. Schematic diagrams (proximal view) of the ®nite element models for the unrestored and restored molars. (a) unrestored, (b) amalgam restoration, and (c) composite restoration. is sacri®ced by the preparation and is independent of the restorative material [6,8,14]. In vitro evaluations of tooth fracture resistance provide little understanding of restorative material effects on differences in mechanical behavior under typical oral conditions. No study has compared the stress distribution in an unrestored molar to that in molars with amalgam and composite restorations, to understand the differences in fracture resistance. The objective of this study was to identify differences in the mechanical behavior of an unrestored molar with that of a molar with a Class II amalgam or composite mesial occlusal distal (MOD) restoration with dentin and enamel bonding. The hypothesis to be tested was that the restoration has a signi®cant effect on the magnitude and location of maximum stress in molars subjected to simultaneous occlusal and thermal loads. 2. Methods Previous studies have shown that the incidence of tooth fracture is highest in ®rst permanent mandibular molars [1,4,16]. Therefore, ®nite element models for restored and unrestored ®rst permanent mandibular molars were developed. 2.1. Finite element models Three individual ®nite element models were developed in this study including an anatomical crown model of an unrestored molar and one each of the same molar with amalgam and composite MOD restorations as shown in Fig. 1. The solid models were constructed using a commercial computer aided design and ®nite element software 1 according to summaries for permanent dentition in the literature [17]. The restoration size, location, and cavosurface line angles were chosen to conform with standard 1 I-DEAS, Masters Series 5.0, Structural Dynamics Research Corporation, Ohio, 1990. cavity design for amalgam preparations [18]. Both the amalgam and composite MOD preparations were modeled with an isthmus width exceeding 1/3 the inter-cuspal distance and a depth of 3.0 mm due to the incidence of failure associated with these dimensions [2]. For consistency, the maximum width of both the composite and amalgam preparations was 3 mm; the line angle radius of curvature for both preparations was 0.3 mm and would result from ®nishing with a #245 or #329 pear bur 2. Though different preparations are used when placing amalgam and composite restorations in teeth with virgin lesions, it was essential to maintain consistent cavity dimensions for a basis of comparison. The tooth and restoration were meshed with four node isoparametric plane strain elements. A plane strain analysis was used due to the extent of deformation occurring in the buccal-lingual plane in comparison to that along the mesialdistal axis (x33). Mesh re®nement was maintained along the cavosurface margin of each restored molar, as evident in Fig. 1, to account for the expected contact stress gradients. A convergence study was performed prior to the ®nite element analysis to ensure adequate mesh density for each model. Differences in stress distribution and mesh convergence results for each molar necessitated the use of unique mesh con®gurations for the three models. Since each model is treated as a molar with plane strain response, the 3D stress state for a molar with a MOD restoration was accurately obtained. However, results from the model may not be representative of mesial-occlusal or distal-occlusal Class II preparations with minimal extension. Each solid model was translated to a second commercial ®nite element code 3 that permitted treatment of surface interaction expected along the margins. Boundary conditions for each molar were speci®ed to maintain consistency with physiological conditions. Vertical displacement along the base of each crown model was restricted due to support from the alveolar socket. Horizontal displacement of the 2 3 Brasseler USA, Dental Rotary Instruments, Savannah, GA. Abaqus, Version 5.7, K.A.S. Hibbit Inc., Rhode Island, 1998. D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 P θ T(t) T(t) x22 x11 x33 Fig. 2. Boundary conditions and description of the oral parameters considered in the analysis. T(t) is the time dependent temperature, P is the resultant occlusal load, and u is the occlusal load orientation. crown was also ®xed without restricting Poisson's (transverse) expansion. Similarly, the cavosurface margin of each restored molar was modeled according to clinical practice. The molar with a MOD composite was assumed to have been restored with dentin and enamel bonding, which requires that the tensile and compressive stress components remain continuous across the cavosurface margin. In contrast, the molar with amalgam restoration was modeled with unbonded margins to permit ®nite sliding interaction while maintaining compressive stress continuity. A study of interfacial friction between the amalgam and margins has not been reported. Therefore, a coef®cient of friction (m ) of 0.5 was arbitrarily chosen to account for interfacial friction along the unbonded margins of the molar with an amalgam restoration. It was expected that the actual value would be between 0.25 and 0.75 according to the standard range reported for dissimilar materials with rough surfaces [19]. Occlusal loads were distributed along the buccal or lingual cusp in separate analyses as shown for the molar with an amalgam restoration in Fig. 2 and were varied from 0 to 300 N [20]. The total load was distributed over ten occlusal surface nodes beginning at the ®rst node near the tooth central axis (within 0.1 mm) and extending over 65 1 mm. The complete occlusal load was located within the preparation margins; a preliminary study showed that occlusal load placement did not cause large variations in the resulting stress state unless placed at the cusp tip. The occlusal load was applied through a range of orientations (458 # u # 908) to accommodate variations encountered with routine mastication. Thermal loads were applied along the entire anatomic crown by specifying a node temperature for a period of time. Temperatures from 5 to 558C, with exposure time between 1 and 10 s, were considered. Although oral cavity temperatures do not remain constant and approach the intra-oral environment (378C) with time, the crown nodal temperatures were assumed to remain constant over the prescribed time period. Changes in the oral temperature with time would depend on the thermal properties, density, and volume of consumed substance and were neglected for simplicity. All of the mechanical and physical properties for the molar and restoration were obtained from the literature and are reported in Table 1. Properties for the dentin and pulp were assumed to exhibit isotropic behavior as reported in Refs. [21±23], whereas the enamel was considered anisotropic according to the work of Spears et al. [24]. The enamel prism orientation was considered to extend radially through the enamel with an origin located within the pulpal core. Although dentin exhibits anisotropic structure, an experimental evaluation showed that mechanical anisotropy is minimal [25]. All the physical properties of the tooth required for a thermal analysis were obtained from the literature and were assumed isotropic [26,27]. Mechanical and physical properties for the restorative materials were also obtained from recent published values [18,23]. Properties for the composite were derived from an average of values reported for posterior materials, and properties for the amalgam were obtained from an average of admixed materials. 2.2. Design of numerical experiments A three-level, four-factor, nine-run design of experiments (DOE) was adopted in which crown temperature (T ), time Table 1 Material properties used in the ®nite element analysis Property Mechanical [18, 21±24] E1 (MPa) E2, E3 (MPa) v12 v13, v23 Thermal [26,27] r (kg/m 3) cp (J/(kg 8C)) k (J/(m s 8C)) a ((m/m)/8C) Amalgam n/a n/a 50.0 £ 10 3 0.29 10500 240 22.70 2.50 £ 10 25 Composite Dentin 19.0 £ 10 3 n/a 0.24 n/a 20.0 £ 10 3 n/a 0.31 n/a 2830 825 1.09 3.94 £ 10 25 1960 1600 0.59 1.01 £ 10 25 Enamel 80.0 £ 10 3 20.0 £ 10 3 0.30 0.08 2800 712 0.93 1.15 £ 10 25 Pulp n/a n/a 2.07 0.45 1000 4200 0.67 1.01 £ 10 25 66 D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 Table 2 Levels of the oral parameters used in the numerical analysis Level Low (2) Medium (o) High (1) Oral parameters Crown temperature T (8C) Time t (s) Occlusal load P (N) Orientation u (8) 5 30 55 1 5 10 0 150 300 90 67.5 45 of thermal loading (t), resultant occlusal force (P), and the occlusal force orientation (u ) were considered as independent variables. The three levels of each independent variable, which span the oral parameter space, are listed in Table 2. To insure consistency in the numerical results, three sets of nine runs, consisting of a low, medium, and high level nine-run set, were performed (27 experiments). A full factorial analysis (all possible combinations) would require 81 simulations for each occlusal load placement (buccal or lingual cusp). A summary of the oral conditions used in the high level nine-run array is listed in Table 3. The experimental arrays were performed separately for each molar to consider occlusal loading of the buccal and lingual cusps. In total, 54 separate numerical simulations were conducted with each tooth (two loading cases £ 27 experiments); the entire study consisted of 162 numerical experiments (three models £ 54). Additional information on the DOE is located in Appendix A. For each numerical experiment, the location, magnitude, and orientation of maximum principal stress (s 1) within the tooth model were identi®ed and recorded. The maximum principal stress represents the largest normal stress acting on a plane of no shear stress and is determined from components of stress in the buccal-lingual plane according to the following equation [28]. s 1 s 22 1 s 1 11 2 " s 11 2 s 22 2 2 1 s 12 2 #1=2 1 The direction (xij) of individual stress components (s 11, s 22, and s 33) is shown in Fig. 2. Note that since the analysis is conducted with a plane strain model, which assumes that strain in the mesial-distal direction (x33) is negligible with respect to that in the buccal lingual plane e 33 < 0; the out of plane stress (s 33 ) is obtained from Hookes law [28], where y is Poisson's ratio. s 33 y s 11 1 s 22 2 An analysis of variance (ANOVA) was conducted with results from each nine-run design array to determine the relative effects of oral parameters on the resulting stress distribution within each molar. An ANOVA can be used to distinguish the relative contribution of each oral independent variable on the dependent variable of interest, namely the individual stress components. The relative percent effect of each oral parameter was calculated by the ratio of the individual parametric sum of squares to the total sum of squares of all parameters. A review of ANOVA is available in Wheeler, 1989 [29]. 3. Results A ®nite element analysis of an unrestored ®rst permanent mandibular molar and a restored molar with amalgam and composite Class II MOD restorations was conducted. Each molar was subjected to simultaneous mechanical and thermal loads according to the three-level, four-factor experimental design. 3.1. Amalgam restoration An example of the distribution in s 1 within the restored molar that resulted from simultaneous mechanical and thermal loading is shown in Fig. 3. The stress distribution in this ®gure resulted from experiment H6 of Table 3, which consisted of a 150 N occlusal load at 458 orientation, and Table 3 The nine-run high level array of the design of experiments Experiment Temperature (8C) Time (seconds) Load (N) Orientation (8) H1 H2 H3 H4 H5 H6 H7 H8 H9 55 55 55 5 5 5 30 30 30 10 1 5 5 10 1 1 5 10 300 0 150 300 0 150 300 0 150 45 90 67.5 90 67.5 45 67.5 45 90 D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 σ1 67 Pa 1 2 3 4 5 6 +5.00E+06 +1.00E+07 +1.50E+07 +2.00E+07 +2.50E+07 +3.00E+07 1 1 1 1 6 62 4 5 6 1 45 2 3 2 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 45 23 1 1 1 2 3 2 1 1 1 1 1 1 1 2 1 1 1 1 2 3 4 2 3 4 1 23 a) buccal cusp loading 1 2 3 3 2 2 4 1 2 1 6 1 4 2 4 6 5 5 6 1 3 2 1 1 1 2 1 2 1 2 2 3 2 4 2 1 1 2 1 1 b) lingual cusp loading Fig. 3. Distribution of maximum principal stress resulting from simultaneous mechanical and thermal loading of the molar with amalgam restoration. Load 150 N at a 458 orientation, T 58C for 1 s. (a) buccal cusp loading, (b) lingual cusp loading. a crown temperature of 58C for 1 s. Fig. 3(a) and (b) correspond to the stress resulting from occlusal loading of the buccal and lingual cusps, respectively. The location of maximum stress resulting from occlusal loading of the buccal cusp was found to occur predominantly at the pulpal ¯oor and buccal wall junction. Similarly, lingual loading resulted in maximum stresses near the junction of the pulpal ¯oor and lingual wall as evident in Fig. 3(b). In the absence of occlusal loads, changes in oral temperature resulted in the development of maximum stresses at these locations as well. For each numerical experiment, the 3D state of stress (including s 11, s 22, s 12, and s 33) was recorded at the location of maximum stress. Hence, the maximum principal stress that resulted from numerical simulations comprised of loading the lingual (buccal) cusp was recorded at the junction of the pulpal ¯oor and lingual (buccal) margin. A summary of s 1 resulting from occlusal loading of the buccal cusp and recorded at the location of maximum stress is listed for the high level nine-run array in Table 4. As expected, the largest principal stress resulted from the maximum occlusal load (300 N) and maximum oral temperature (558C). Occlusal loading of the lingual cusp generally resulted in larger principal stresses within the restored molar than that resulting from buccal cusp loads. An analysis of variance (ANOVA) was conducted with the recorded stress components to identify the signi®cance of oral conditions to variations in stress. A separate ANOVA was conducted with the results from each ninerun set of experiments (low, medium, and high). Results Table 4 The maximum principal stress within each molar resulting from occlusal loading of the buccal cusp according to the high level nine-run array Experiment MOD amalgam s 1 (MPa) MOD composite s 1 (MPa) Unrestored s 1 (MPa) H1 H2 H3 H4 H5 H6 H7 H8 H9 35.7 7.4 15.4 28.1 9.5 26.8 35.1 2.3 13.1 18.6 11.8 13.0 21.9 20.6 20.6 6.1 4.7 4.7 82.1 2.2 22.8 13.9 8.3 39.4 42.7 1.9 7.0 Avg. 19.3 13.6 24.5 68 D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 Table 5 The relative in¯uence of oral parameters on the maximum principal stress variation in each molar that occurred in the design of experiments. The nominal sum of each column is 100%. (The sum of effects from each oral parameter on maximum principal stress is equal to the total observed variation) Parameter Buccal loading Temperature Time Load Orientation Lingual loading Temperature Time Load Orientation Percentage effect of oral parameter on s 1 MOD amalgam (%) MOD composite (%) Unrestored (%) 6.0 3.3 81.4 9.3 45.9 7.3 35.6 11.2 10.9 6.7 66.0 16.4 14.0 12.0 41.6 32.4 64.2 14.9 11.2 9.7 7.9 6.0 72.5 13.6 from the three arrays were averaged and are listed in Table 5, which correspond to the parametric effects for buccal and lingual loading, respectively. The quantities in Table 5 represent the relative percentage in¯uence of the individual oral parameters on the total change in maximum principal stress that occurred over all experiments of the DOE. As evident from Table 5, the occlusal load and its orientation had the greatest effect on principal stress variations in the molar with an amalgam preparation over the range in oral parameters considered. Regardless of placement (buccal or lingual cusp) the occlusal load and orientation accounted for over 70% of the variation in s 1. In contrast, changes in crown temperature and time of thermal loading had limited in¯uence on the magnitude of s 1; only 14% of the total variation in s 1 was attributed to changes in crown temperature. 3.2. Composite restoration As evident from Table 4, maximum principal stresses within the molar with a MOD composite restoration were generally of lower magnitude than those within the molar with amalgam. An example of the principal stress distribution in the molar with composite preparation resulting from experiment H6 (Table 3) is presented in Fig. 4. The stress distribution in Fig. 4(a) and (b) resulted from occlusal loading of the buccal cusp and lingual cusp, respectively; stresses within the molar with amalgam preparation resulting σ1 Pa 1 2 3 4 5 6 3 4 1 2 2 1 6 54 3 6 5 5 4 4 6 4 3 3 2 2 1 1 1 +5.00E+06 +1.00E+07 +1.50E+07 +2.00E+07 +2.50E+07 +3.00E+07 3 4 1 2 1 2 1 2 1 2 1 56 6 3 1 5 4 3 2 1 6 54 3 2 1 1 4 3 2 1 2 1 3 21 1 1 1 1 2 4 3 1 3 1 1 1 2 2 3 1 4 5 2 1 21 2 21 a) buccal cusp loading 2 1 4 3 1 3 1 3 1 2 4 4 2 2 2 1 2 2 3 1 3 1 1 2 1 1 2 2 3 2 1 4 1 2 3 1 2 1 b) lingual cusp loading Fig. 4. Distribution of maximum principal stress resulting from simultaneous mechanical and thermal loading of the molar with composite restoration. Load 150 N at a 458 orientation, T 58C for 1 s. (a) buccal cusp loading, (b) lingual cusp loading. D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 σ1 Pa 1 2 3 4 5 6 2 +5.00E+06 +1.00E+07 +1.50E+07 +2.00E+07 +2.50E+07 +3.00E+07 2 1 1 1 1 1 1 2 69 3 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 45 6 1 2 3 2 2 1 1 1 3 1 1 1 1 a) buccal cusp loading 3 4 1 2 3 2 34 2 4 4 1 1 1 1 2 3 1 2 1 1 2 2 1 b) lingual cusp loading Fig. 5. Distribution of maximum principal stress resulting from simultaneous mechanical and thermal loading of the unrestored molar. Load 150 N at a 458 orientation, T 58C for 1 s. (a) buccal cusp loading, (b) lingual cusp loading. from these oral conditions were presented in Fig. 3. Regardless of occlusal load placement (lingual or buccal cusp), s 1 within the molar with a composite restoration occurred at the lingual margin. The magnitude of s 1 at this location resulting from numerical experiments of the high level orthogonal array with buccal loading is listed in Table 4. Stresses located along the pulpal ¯oor were much lower than those within the molar with amalgam restoration. In contrast to the molar with amalgam, variations in the occlusal load and orientation had little in¯uence on the maximum principal stress. As evident in Table 4 (experiments H4±H6), s 1 was found to be largest during oral conditions comprised of low temperature (58C). Following the ®nite element analysis, an ANOVA was conducted with stresses in the molar with a composite restoration to identify the in¯uence of oral conditions; the analysis was conducted with components of stress recorded at the junction of the composite margin and occlusal surface highlighted in Fig. 4(b). A separate ANOVA was conducted with each set of nine-run experiments. Results from each of the nine-run DOEs were averaged and are listed in Table 5. Changes in oral temperature had the most in¯uence on stresses within the molar with a composite restoration and accounted for 46 and 64% of the total variation in principal stress with buccal and lingual cusp loads, respectively. In comparison, the occlusal load had far less in¯uence on the magnitude of principal stress regardless of load placement (buccal or lingual cusp). 3.3. Unrestored molar The maximum principal stress distribution in the unrestored molar resulting from a 150 N occlusal load with 458 orientation and crown thermal load of 58C for 1 s (H6 of Table 3) is shown in Fig. 5. Results from loading the buccal and lingual cusps are shown in Fig. 5(a) and (b), respectively. In general, the maximum principal stress for all oral conditions occurred along the pulpal wall. The magnitude of s 1 resulting from all conditions of the high level orthogonal array was recorded at the location of maximum principal stress and are listed in Table 4. Surprisingly, occlusal loading of the buccal cusp resulted in principal stresses much larger than those resulting from lingual cusp placement. In fact, principal stresses within the unrestored molar exceeded those within either restored molar for conditions comprised of large occlusal loads at shallow angles (u , 908). The largest maximum principal stress for all oral conditions resulted within the unrestored molar and was found to be 82 MPa. Due to variations in location of maximum principal stress within the unrestored molar, the stress distribution resulting from all numerical simulations was recorded at approximately the same site of maximum stress identi®ed for the molar with amalgam restoration. An ANOVA was conducted with the stresses at these respective locations resulting from buccal and lingual loading, and the results are listed in Table 5(a) and (b), respectively. As evident from the parametric effects outlined in these tables, the occlusal load and its orientation were responsible for over 70 D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 Fig. 6. Location and orientation of the maximum principal stress within the molar. Load 150 N at a 458 orientation, T 58C for 1 s. 80% of the total variation in s 1. In comparison, thermal loads imposed by variations in crown temperature were of little importance. Furthermore, according to the consistency in results from the ANOVA with lingual and buccal loading, occlusal load placement had a negligible in¯uence on the extent of variation in s 1 within the unrestored molar. 4. Discussion The magnitude and location of maximum principal stress (s 1) were different in all three molars examined. The largest maximum principal stress occurred in the unrestored molar and resulted from a 300 N occlusal load placed on the buccal cusp at an orientation of 45 and 558C crown temperature (experiment H1). In contrast, the molar with an amalgam restoration generally experienced larger principal stresses when occlusal loads were placed on the lingual cusp, in which case the maximum stress developed along the pulpal ¯oor and lingual margin. Consistent with that observation, Eakle et al. [2] reported that the lingual cusps of mandibular molars exhibited the highest frequency of fracture. While occlusal loading was the most important oral parameter to the unrestored molar and molar with an amalgam restoration (Table 5), occlusal loads had little effect on the molar with a composite restoration. The molar with a composite restoration was less sensitive to mastication due to cusp reinforcement achieved by dentin and enamel bonding. However, oral temperature variations (especially cold temperatures) were found responsible for signi®cant changes in the stress distribution. Though principal stresses in the molar with a composite restoration increased with either an increase or decrease in oral temperature from 378C, the principal stresses generated at 58C were clearly of largest magnitude. An increase in s 1 with all temperature changes occurs due to the dependence D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 of s 1 on s 11, s 22 and s 12 according to Eq. (1) and the unique changes in each of these three components of stress with change in oral temperature. Therefore, although marginal bonding of composite restorations served to reduce stresses resulting from occlusal loading, ®nite element results suggested that stresses resulting from thermal variations are ampli®ed. A previous study has shown that marginal bonding also reduced stresses resulting from occlusal loads in molars with MOD amalgams but results in large stresses under elevated oral temperatures [30]. It is important to recognize that the ®nite element analysis of the molar with a composite restoration ignored residual stresses resulting from polymerization shrinkage. Tensile stresses resulting from shrinkage acting perpendicular to the cavosurface margin have been found to reach as high as 25 MPa [31]. A superposition of stresses resulting from oral conditions and residual stresses related to curing in the molar with a MOD composite would result in principal stresses as large as 50 MPa and an average stress over all conditions near 38 MPa. The average and largest principal stress documented within the molar with a MOD amalgam restoration was 19 and 56 MPa, respectively. Therefore, the fracture resistance of molars restored with composites could be inferior to that of molars with amalgam restorations if large residual stresses result from the polymerization process. This statement assumes that the fracture resistance is only a function of the magnitude and location of maximum stress and is not dependent on differences in mechanical properties of the restorative material. Although introducing a restoration may change the location and orientation of maximum principal stress within a molar, the largest principal stress among the three molars occurred in the virgin molar. This does not imply that all teeth should be restored to reduce stresses incurred from mastication and temperature variations. Interestingly, Gher et al. [1] found from a clinical survey of fractured teeth that 92% had been restored. Similarly, Cameron [32] reported that of 102 fractured teeth, only ®ve were unrestored. Results from the present study therefore suggest that the magnitude of stress within a tooth is not the primary source for tooth fracture. Rather, differences in fracture resistance between restored and unrestored posterior teeth appear to be based more on the location of maximum stress. A summary of the location and orientation of maximum principal stress in the molar with an amalgam and a composite restoration (for experiment H6) is highlighted in Fig. 6(a) and (b), respectively. Note that the maximum principal stress for both restored molars was located along the cavosurface margin which is most likely to contain ¯aws resulting from cavity preparation. Indeed, Bell et al. [33] found from an examination of molars and premolars with MOD amalgam restorations that cusp failures appeared to originate at the junction of the pulpal ¯oor and lingual margin. Although the magnitude of stress was undoubtedly an important concern, the location of maximum stress and presence of ¯aws (cracks, craze lines, etc.) introduced 71 during cavity preparation may be a primary factor contributing to restoration failure. The orientation of s 1 in the molar with amalgam restoration in Fig. 6(a) was inclined from the pulpal ¯oor towards the lingual surface. Cracks that initiate from ¯aws along the margin would propagate along the plane of principal normal stress at an orientation as shown. The fatigue life of molars with MOD amalgam restorations was recently estimated using the Paris Law for cyclic fatigue crack growth [34]. It was found that molars with MOD amalgam restorations could undergo cusp fracture within 25 years if ¯aws greater than 25 mm were distributed along the margin. This would explain the general tendency for restored teeth to fail much more frequently than unrestored teeth. Principal stresses in the molar with a composite restoration were found located along the lingual margin and oriented perpendicular to the occlusal surface as shown in Fig. 6(b). Hence, crack growth would tend to initiate from the occlusal surface and propagate towards the pulpal ¯oor under the maximum opening mode stress. Large normal stresses were also found to develop on the occlusal surface of the composite as shown for results from experiment H6 in Fig. 4. Consequently, cyclic crack growth in the molar with composite preparation would likely initiate from occlusal surface ¯aws and extend towards the pulpal ¯oor as shown in Fig. 6(b). Therefore, a determination of the cyclic fatigue crack growth properties of enamel, dentin, and restorative composites is needed to further understand the effects of restorative dentistry on the long-term mechanical behavior and fracture resistance of restored posterior teeth. 5. Conclusions The stress distribution within mandibular molars with amalgam and composite MOD restorations was evaluated using a ®nite element analysis and compared with that of an unrestored molar. The following conclusions were drawn based on the stress distribution in each tooth resulting from simultaneous mechanical and thermal loads and an analysis of variance: 1. The maximum principal stress resulting from simultaneous mechanical and thermal loads occurred within the unrestored molar. Stresses were found to be primarily dependent on the occlusal load, whereas changes in the crown temperature were of minimal importance. 2. Stresses within the molar with amalgam restoration were lower than those resulting in the unrestored molar. The maximum stress occurred along the pulpal ¯oor and lingual or buccal margin junction and was in¯uenced primarily by the magnitude of occlusal load. 3. Stresses in the molar with a composite restoration were in¯uenced primarily by the crown temperature. Principal stresses were highest along the occlusal surface and lingual margin, were maximized at low temperatures, 72 D. Arola et al. / Journal of Dentistry 29 (2001) 63±73 Table A1 The low level nine-run experimental design array. The terms 2, o, and 1 represent the low, medium, and high level of the oral parameters as distinguished in Table 2 Experiment L1 L2 L3 L4 L5 L6 L7 L8 L9 Oral parameters Crown temperature T (8C) Time t (s) Occlusal load P (N) Orientation u (8) 2 2 2 o o o 1 1 1 2 o 1 1 2 o o 1 2 2 o 1 2 o 1 2 o 1 2 o 1 o 1 2 1 2 o but were of lower magnitude than those within the molar with an amalgam restoration. 4. A comparison of the stress distribution in molars with MOD composite and amalgam restorations indicated that there is little difference in the magnitude of maximum principal stress in the tooth. The reduced fracture resistance of restored molars in comparison to those which are unrestored appears to be attributed to changes in location of maximum principal stress that arise from presence of the restoration. Appendix A The three-level, four factor, nine-run design of experiments (DOE) used in this study was constructed according to a Plackett Burman design array [29]. Generally used as a screening design, it is a fractional factorial design that allows the main effects resulting from variation in the independent parameters to be determined from minimum experimentation. The four oral factors selected for the DOE include the thermal load, time duration, occlusal load, and its orientation. Expected variations in the oral environment were used to divide the total range of each oral parameter into three levels (low, medium, and high) as shown in Table 2. Although a full factorial study (all possible parameter combinations) comprised of four factors with three levels would require 81 experiments (3 4), the relative effects from independent variables on the maximum principal stress (s 1) within the tooth may be determined from only nine experiments. There are three basic nine-run Plackett Burman arrays that are referred to as the low, medium, and high Level set. The low nine-run array is listed in Table A1 where 2, o, and 1 refer to the low, medium and high level of each parameter, respectively. The medium level array can be obtained by incrementing the level of each parameter in the low level array (Table A1) by one. Similarly, the high level array can be obtained by incrementing parameters of the medium level array and was shown in Table 3. In this study all three nine-run sets of experiments were performed for each tooth and occlusal load placement; results from the three nine-run arrays were compared for consistency to detect random variation, then averaged and reported. An analysis of variance (ANOVA) was conducted with the dependent variable (s 1) by calculating the estimated contrasts and sums of squares for each oral parameter. 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