SKYE SH09: SWISS PRECISION AT WORK EUROPE MIDDLE EAST AMERICAS AFRICA ASIA RUSSIA SKYe SH09 : SWISS PRECISION AT WORK November 28, 2013, will eternally remain an important date for Marenco Swisshelicopter, for this was the date that marked the first public presentation of the SKYe SH09 prototype. But for the Helvetic helicopter-maker, this milestone also marks the beginning of a long series of trials to validate and certify the unit with authorities around the world. © OSCAR BERNARDI by/par Frédéric Vergnères CHALLENGES BEFORE THE FIRST FLIGHT OBJECTIVE: INDUSTRIALIZATION However, this emblematic presentation of the first Swiss helicopter is only the beginning of a long series of challenges for the helicopter. It must indeed perform a second phase of essential tests: the testing of the assembled components. A time during which, Marenco Swisshelicopter shall test and ensure the proper functioning of the various elements integrated together and the good interaction between them. The manufacturer will be required to carry out all ground tests of the aircraft including vibration and ground resonance testing, an element hardly calculable with computers. The successful outcome of these different testing phases will be crucial to bringing the product to first flights, that the manufacturer plans for the first quarter of 2014. An inaugural flight highly anticipated by the company’s 80 employees, and that Marenco Swisshelicopter is carefully preparing for. To this end, the company has retained the internationally renowned test pilot Dwayne Williams. An expert and recognized Flight Test Pilot, to whom we owe the first flight of the Bell Agusta BA609 and who is now working on a daily basis to check the integrity of the SKYe SH09. Marenco Swisshelicopter has thus taken particular care to placing all the chances on its side to ensure a successful project. The helicopter company is also in regular contact with EASA (European Aviation Safety Agency) to submit and to validate the testing schedule. The first SKYe SH09 prototype will perform its maiden flight from Mollis airport and will thereafter undergo extensive testing in extreme conditions: hot and cold weather along with high altitude testing in Samedan, Switzerland as well as tests to be performed in the United States and South Africa. Although for the moment no specific date has been set for this first flight, Marenco Swisshelicopter remains fully focused on the targets and the test schedule, which should allow the company to certify the aircraft at the beginning of 2015. To meet this particularly tight schedule, Marenco Swisshelicopter plans to produce three prototypes in order to achieve maximum concurrent testing and to develop the necessary optional equipment required for the multiple missions for which the helicopter is intended. The goal for the third prototype is to build a device with a configuration close to a serial production SH09. In fact, the helicopter company has already announced the start of manufacturing of the second prototype. Among all the challenges faced by the company, the industrialization of the SKYe SH09 remains one of the most important. Currently the prototypes are assembled in a large hangar shared with reference-supplier RUAG, but the company aims to develop its own assembly line to build 10 machines in 2015 and ramp-up to 20 aircraft in the following year. As stated by Mathias Sénès, Commercial Director of Marenco Swisshelicopter, "The company entered into the preparation phase of industrialization in order to complete the infrastructure and a proper supply chain. For this, the company is currently building an assembly site on the airport of Mollis. This will include, as an industry standard, different production modules for the assembly of the aircraft." In fact, if the manufacturer uses the term “assembly plant” it is because it does not intend to focus its activity on a single industrial site. The SKYe SH09 is actually the result of a mix of different technologies currently available on the market, explains Mr. Sénès: "Like our competitors, our business is first and foremost to become an assembler. We met the challenge of selecting the best companies for each component of the helicopter, whether it is with Honeywell and the HTS 900-2, with Connova and OCP for the completion of the composite elements of the fuselage or Sagem for the Avionics, to name a few." In spite of the company’s origins, the goal was not to build a device with components primarily coming from Switzerland. Nevertheless, as indicated by company founder Martin Stucki, "It is through our research and sourcing of suppliers that we have found a selection of different manufacturers mainly from Switzerland. Not simply by nationalistic ambitions, but because they were more reactive and proved to be able to respond quickly and technologically to our expectations." In fact, aside from the American turbine, the SKYe SH09 will be equipped with over 80% of components sourced from Swiss manufacturers. The device can therefore truly be labeled "Made in Switzerland" and claim its national identity, a hallmark of quality that is recognized around the world. A MULTI-USE SINGLE-ENGINE An asset on which Marenco Swisshelicopter relies for the sale of its aircraft and that is wisely compared to the precision expertise of Helvetic watchmaking, as Mathias Sénès emphasizes: "We have created the foundation of an industry which is specific to helicopter manufacturing, which is for instance adapted and suitable to small series of high-technology content with high added value and this, with the "Swiss label" which makes of our company a true industrial ’artisan’.” Beyond this legitimate national assertion, a question remained about the absence of competition to the SKYe SH09. Because in fact, besides the Robinson R66 set in a different weight-class well below, the single-engine segment seems to have been abandoned or at least left dormant by most market players such as Eurocopterand Bell, where all © DROIT RÉSERVÉ Marenco Swisshelicopter achieved its main goal for 2013: to complete the assembly of the first prototype of its SKYe SH09. The public presentation made at the Mollis airport, Canton of Glarus, in the heart of the Swiss Alps is symbolic on a number of counts. First because it will have taken less than three years before the brand new helicopter became a reality. Announced in March 2011, the SKYe SH09 sounded a revival in the global helicopter world. A daring gamble successfully assumed by the designers of the machine. Additionally, with the SKYe SH09 Marenco Swisshelicopter has now brought about a historical feat by bringing Switzerland into the exclusive world of helicopter manufacturers. © FRÉDÉRIC VERGNÈRES © FRÉDÉRIC VERGNÈRES aircraft manufactured have been developed and certified in the 70s. And this, according to standards that have nothing to compare with those currently imposed by EASA or the FAA (Federal Aviation Administration). Moreover the SKYe SH09 is positioned in the class of devices under three tons and it should be able to respond to a market segment that is experiencing strong growth. Indeed, according to GAMA (General Aviation Manufacturers Association), in 2012 this type of helicopter has seen sales increases of 23.3% over the previous year. With these figures, the Commercial Director said "There was certainly a great attraction to develop a modern twin because we would have prospected operators with large fleets, beyond a hundred machines. But we had to be realistic in light of the fact that in the late 90s the industry addressed the light twin market and all the competition is actively fighting in this niche. In addition, it is clear that we did not have the financial capacity to tackle the big helicopter players that glutted the market with more or less modernized offers. We chose to take on the single-engine niche as we know that the SKYe SH09 has strong differentiating advantages in a market where the competition offers helicopters from the 70’s, except for the EC120 Colibri that is not in the same segment as the SKYe SH09. Our unit was developed to offer the highest level of versatility to meet the needs of operators in passenger transport and aerial work." Marenco Swisshelicopter’s strategy raises a crucial question: how to operate a "single-engine" unit in the European legislative environment that tends to exclude aerial work with this type of helicopter? To address this difficult problem, Mathias Sénès says "At the present time and worldwide, only Europe imposes such policy..." and added that "our strategy takes into account the current market regulation and we will not try to convince Europeans technocrats, far distanced from operational and budgetary realities." At the same time, the manager has noted hints of possible change but still questions whether the study of such a measure had been previously performed in order to assess the economic impact on all European territories. A situation known by all and that many believe is ludicrous. MARKET PLACE POSITIONING Pending a hypothetical turnaround from the European authorities, the way is shown in North America where many companies, cities and states are using piston and single-engine helicopters for Police work, News gathering and aerial work. A region which is thus receiving special attention from Marenco Swisshelicopter as the company feels the aircraft offers some significant assets for this market. With a cabin size set between the EC135 and the EC145 from Eurocopter, the SH09 is distinguishing itself from its competitors with the improved performance it will bring, both in terms of speed and radius of action. If the choice of the carbon-composite is an © FRÉDÉRIC VERGNÈRES © FRÉDÉRIC VERGNÈRES © FRÉDÉRIC VERGNÈRES Despite some tongue wagging and perplexity among some in the industry, the SKYe SH09 is now one undeniable step closer to coming to the market. The development of the SH09 by over seventy engineers and specialists permits the helicopter to target three main business segments with one machine: private, commercial and para-public flights. In addition to the design and integration of new technologies, the SKYe SH09 takes advantage of a key element of being labeled "Made in Switzerland.” One can already witness the positive effects of this culture by the attention to details that was brought to the prototype. It is pretty rare to witness the presentation of a prototype helicopter, thus an experimental machine, which comes so close to serial production and with such nice finish; a pleasant surprise in an industry where test-machines are typically just a patchwork of colors. Marenco Swisshelicopter’s entry into the exclusive rotorcraft manufacturers’ club is inspiring and we look forward to cheering their progress in the years to come. © DROIT RÉSERVÉ undeniable asset in improving performance, Marenco Swisshelicopter also based its concept on a five-bladed rotor head. A choice that meets, beyond performance, customer expectations in terms of vibrational qualities, well below conventional three-bladed rotor heads. A shrouded tail-rotor also contributes to the dynamic and silent qualities of the machine. Beyond performance, the interior of the SH09 was also designed and appointed. Starting with the "High Visibility Cockpit." The prototype confirms the concept, which was announced at the Heli-Expo show in Dallas in 2012 and provides unmatched visibility to the outside. When designing the airframe Marenco Swisshelicopter had integrated this need with the established target to secure flights, particularly for aerial work with external loads but also to better control the environment as explained by Mathias Sénès: "Many manufacturers have worked to modernize cockpits by adding colored GPS or ‘Moving Map’ systems. However, these choices were made at the expense of modern design, ergonomics and efficient airframes. We firstly wanted to address the issue of improving the crew’s control of the environment, especially when one considers that some of our customers spend 90% of the mission looking outside of the helicopter. To supplement this innovative feature, we obviously added a fully digital instrument panel, adaptable according to the needs of our customers." This innovative cabin design also allows the unit to accommodate up to seven passengers and a pilot with a fully flexible cabin that remains the most spacious in its class today. Added value that have not escaped the attention of operators who view with interest the modularity and the broad spectrum of missions that can be performed with the device. As indicated in the early part of the year by Martin Stucki: "80% of our clients are operators who will use the device for multi-role missions such as medical evacuation or aerial work." In addition to targeting operators in the United States and Canada who already use single-engine helicopters in both private and public sectors, Marenco Swisshelicopter is targeting the Asian market. A coveted territory where the Swiss company hopes to take the lead despite a still-evolving legislation but where there exists nonetheless a minimal operational environment for helicopters. Mr. Sénès states "Asia is an area that we know well; a fast growing market giving us very encouraging signs for potential interest in our helicopter." Indications are similar in Latin America, particularly with Brazil, which is also at the heart of the manufacturer’s development strategy. Indications backed up by the fact that the company has already made sales on all cited continents, including Europe, with more than forty-five orders for the helicopter currently on the books. SKYe SH09 PRELIMINARY CHARACTERISTICS OF THE SH09 VERSION Maximum take-off weight: 2,650 kg / 5,842 lbs Maximum take-off weight with External Load: 2,800 kg / 6,170 lbs Sling Load Capacity: 1,500 kg / 3,300 lbs Capacity: 1 pilot, up to 7 passengers Engine: 1 Honeywell HTS900-2 turbine Maximum power (thermodynamic) on take-off: 1021 shp Cruising speed: 260 km/h Standard fuel capacity: 800 litres. Range /Endurance: 800 km / 3.7 to 5 hours. Main rotor: 5 blades Anti-torque rotor: Shrouded tail rotor Number of blades: 10 Manufacturer: Marenco Swisshelicopter AG Bahnhofstrasse 33 CH-8867 Niederurnen Switzerland [email protected] SKYe SH09 High-Visibility Cockpit
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