INTERNATIONAL MARITIME ORGANIZATION E IMO SCIENTIFIC GROUP - 26th Meeting 22-25 April 2003 Agenda item 5.1 LC/SG 26/5 11 April 2003 ENGLISH ONLY MONITORING OF THE MARINE ENVIRONMENT: REPORTS AND ASSESSMENT OF MONITORING A Field Survey for the Environmental Impact Assessment of Disposal at Sea of Bauxite Residue Submitted by Japan SUMMARY Executive summary: In November 2002, the Japan Aluminium Association conducted a field survey for the Environmental Impact Assessment of disposal at sea of bauxite residue. The attached paper reports the results of this survey. This Environmental Impact Assessment is being conducted in accordance with the time schedule shown in document LC/SG 25/4/2, Table 2. Additional information concerning the reusability of bauxite residue, which builds on the information provided last year in document LC/SG 25/4/3/Rev.1, is also presented. Action to be taken: To take note of and comment as appropriate. Related documents: LC/SG 25/4/2; LC/SG 25/4/3/Rev.1. *** For reasons of economy, this document is printed in a limited number. Delegates are kindly asked to bring their copies to meetings and not to request additional copies. I:\LC\SG\26\5.doc MED/RC/jjf LC/SG 26/5 ANNEX A Field Survey for the Environmental Impact Assessment of Disposal at Sea of Bauxite Residue 1. INTRODUCTION 1.1 Japan presented a field survey plan for the disposal of bauxite residue at sea in the SG25 meeting. According to this plan, we conducted in November 2002, a preliminary survey of the water quality, bottom sediment and marine organisms at the disposal site and its surrounding waters. The purpose of this survey is to determine whether bauxite residue actually exists or not at the bottom of the sea under the disposal site and to know how the bauxite residue is accumulated. Some of the samples collected from this survey have already been analyzed. Data on the analyzed samples is shown in this report. On the basis of the results of this survey, the further work program to be proposed is also introduced in this report. The program includes acquisition of more detailed basic data on the water quality, bottom sediment and marine organisms, a bauxite residue distribution survey using a deep-sea camera, a simulation of diffusion and deposition, and bioassay. 1.2 This paper also presents a progress in the study of utilization of bauxite residue for cement production with the objective of reducing its quantity to be disposed at sea. Plant trials started last year to utilize bauxite residue at one of the largest cement manufacturers. Although this is as yet in an experimental stage, approximately 3,000 dry tonnes of bauxite residue has been shipped for this trial so far. 1.3 Analytical data on chemical contents of bauxite and bauxite residue were reported in the 25th SG meeting. This paper provides additional data on 15 samples that were taken from 3 alumina plants in Japan. 2. Preliminary Survey 2.1 Contents of Preliminary Survey .1 The survey was conducted on November 4 through November 14, 2002 in the “Area B off the coast of Shikoku” which is a ocean disposal site of bauxite residue. This site is located about 180 nautical miles of south off Shikoku. The site lies on the “Shikoku Ocean Basin,” which is a flat ocean basin at a depth of about 4,500 m (Fig. 1). The Area B for ocean disposal has been used as a disposal site of bauxite residue since 1991. A total of approximately 1,400,000 tons (dry basis) of bauxite residue were disposed until 2001. 1 35° 200 10 00 1000 20 00 3000 34° SHIKOKU 20 0 1000 1 000 40km St.N20 200 0 Center Point (St.C) 3000 33° Reference (St.R) 4000 4 00 0 20km 2 00 Nankai Trough 1 000 3 00 0 2 00 0 400 0 32° St.E20 St.W40 20 0 1000 10 00 4000 40 00 3000 120km St.W20 10 00 2000 Disposal Site 40 00 200 10 00 1000 30 00 40 00 31° 2 00 4000 3000 20 00 2000 2000 St.S20 Shikoku Basin 4 00 0 30 00 2000 3000 30° 4000 2000 2000 400 0 4 00 0 3000 2000 2000 2000 100 0 4 00 0 2000 2 000 200 1 000 29° 1000 4000 3000 1000 1 00 0 1000 2000 30 00 4000 30 00 2 00 1000 40 00 4 000 129° 130° 131° 132° 4000 3000 3 000 4000 0 100 300km 200 40 00 3 00 0 133° 3000 400 0 30 00 3000 2000 2000 3000 300 0 134° 135° 136° 137° 138° 139° 140° Fig.1 Map of Disposal Site and Sampling Points .2 The survey items and sampling procedure are shown in Table 1. .3 One sampling point was placed in the center of the disposal site (St.C), and four sampling points were placed 20 km away from the center point to north, south, east and west each (St. N20, St. S20, St. E20 and St. W20). A sampling point, 120km east to the center but with the identical flow regime and bottom sediment characteristics was established as a reference sampling point (St.R). One more sampling point was added at 40km west (W40) to the center to make a total of seven sampling points (Fig. 1). 2 Table 1 Items WATER QUALITY SEDIMENT St. C ○ ○ St. N20 − ○ Survey Items, Sampling Points and Procedure Sampling Points St. St. St. S20 E20 W20 − ○ − ○ − ○ St. W40 − ○ St. R ○ Procedure Seawater samples were collected from each sampling layer (0, 100, 200, 500, 1000, 2000 and Bottom+10 m) with a Rosette water sampling system (24 two-and-a-half-liter Niskin water samplers + a CTD) (Photo 2) and analyzed for bauxite residue index elements, trace elements, nutrients, etc. Also, the turbidity to a depth of 1,500 m was measured with a recording-type turbidity meter (ATU2000PK: ALEC ELECTRONICS CO., LTD.). ○ Bottom sediments were collected with a box-core sampler (33 cm x 33 cm x 40 cm (the height of sampled sediment)). The condition of the surface of sediment at the bottom was photographed on board a ship. Sub-core samples (a diameter of 94 mm) were also collected and analyzed for bauxite residue index elements, trace elements, nutrients, etc. For bauxite residue index elements, samples were collected every 1 cm up to a depth of 5 cm below the surface of the sub-core collected from St. R, St. C and St. W40. Phytoplankton Phytoplankton was collected from each sampling layer (0, 100 and 200 m: euphotic zone) with a Rosette water sampling system. Zooplankton Zooplankton was collected with a NORPAC net by vertical haul from a depth of 200 m to the surface of the sea. BIOLOGICAL DATA Plankton ○ − − − − − ○ Micro-nekton ○ − − − − − ○ Meio-benthos ○ ○ # ○ # ○ ○ Micro-nekton was collected with the Isaacs-Kidd Midwater Trawl (IKMT) by oblique tows from a depth of 500 m to the surface of the sea. Sub samples (a diameter of 34 mm) were collected from the bottom sediment that was collected with the box-core sampler. Sediment samples were collected every 1 cm up to a depth of 5 cm below the surface of the sub-core Note#: Sampling of meio-benthos at points St.S20 (20 km to the south) and St.W20 (20 km to the west) was not conducted , since the collected sediment lost their shapes. 3 Photo 1 2.2 .1 Photo 2 Photo 3 Results of the Survey In this survey, a thin layer of reddish brown material, which appears to be bauxite residue, was visually observed at the sea floor of six sampling points: the center of the disposal site (St. C), four points 20 km to the north, south, east and west from the center (St. N20, St. S20, St. E20, and St. W20), and one point 40 km to the west from the center (St. W40) (See Photo 4). The reddish brown material was not observed on the surface at the reference point (St. R) 120 km away to the east from the center. Photo 4 The surface of bottom sediment at the center (St. C) of the disposal site .2 The turbidity was measured every one meter below the surface of the sea up to a depth of 1,500 m with a turbidity meter at the center point of the disposal site (St. C) and the reference point (St. R). The data from all layers was below 1 ppm, and the results revealed that there was no turbidity. Also, suspended solids (SS) was measured for seawater samples collected from the surface layer, depths of 100 m, 200 m, 500 m, 1,000 m and 2,000 m, and approximately 10 m above the sea floor at the same sampling points (St. C and St. R). The SS data from all layers also had the concentration of below 1 ppm. Since this survey revealed that the concentration of SS was low at 10 m above the sea floor, the sign of turbidity was not 4 observed near the sea floor. In order to obtain more detailed data, sequential photographing of the condition of the sea floor with a deep-sea camera and sampling of non-disturbed sediment and water immediately above the sea floor with a multiple corer will be carried out in the next survey. .3 Since the disposal site is located at very deep water in the subtrophic ocean far off the coast, the primary production in the surface layer is said to be low. For this reason, very small amount of biomass is found at the deep-sea floor. Table 2 shows the composition and amount of meio-benthos collected from the sediment at the center point (St. C) and the reference point (St. R). No difference was observed between the sampling points. More detailed data on meio-benthos will be collected in the next survey. As for phytoplankton (Table 3), zooplankton (Table 4) and micro-nekton (Table 5), no difference of their composition and amount was observed between the center point of the disposal site (St. C) and the reference point (St. R). Table 2 Meio-Benthos Found in the Deep Sea Sediments (Unit:Inds/10cm2) Species Name\Sampling Point Layer(cm) 1 FORAMINIFERIDA 2 NEMATODA 3 Egg of LORICIFERA 4 MOLLUSCA 5 ARTHROPODA 6 OTHERS Total Table 3 0-1 1 24 2 2 6 35 Reference Point 1-2 2-3 3-4 1 + + 27 14 8 + 3 2 5 4 + 2 4 1 38 23 13 4-5 + 8 1 9 0-1 1 26 4 + 2 4 38 Center Point 1-2 2-3 3-4 + + + 21 8 13 4 + 1 1 + 4 1 + 30 11 15 4-5 1 11 + 2 1 16 Phyto-Plankton Found in the Water Column (Unit : cells/l) Species Name 1 2 3 4 5 6 7 CYANOPHYCEAE CRYPTOPHYCEAE DINOPHYCEAE CHRYSOPHYCEAE BACILLARIOPHYCEAE HAPTOPHYCEAE PRASINOPHYCEAE Total 0m 80 56 13 122 3,447 160 3,878 Reference Point 100m 200m 120 29 2 13 132 40 960 320 360 1,614 362 5 0m 20 18 7 351 4,647 80 5,123 Center Point 100m 2 60 30 56 800 948 200m 40 7 32 120 199 Table 4 Zoo-Plankton Found in the Water Column (Unit:Inds/m3) 1 2 3 4 5 6 7 Species Name CNIDARIA ANNELIDA OSTRACODA COPEPODA EUPHAUSIACEA CHAETOGNATHA CHORDATA Total Reference Point 5.6 4.7 53.3 1.9 8.5 4.6 78.6 Table 5 Center Point 6.6 0.9 8.5 53.3 3.8 6.5 12.2 91.8 Micro-Nekton Found in the Water Column (Unit:Inds) 1 2 3 4 5 6 Species Name GONOSTOMATIDAE MYCTOPHIDAE PHOSICHTHYIDAE ANGUILLIFORMES CONGRIDAE OTHERS Total Reference Point 374 40 26 16 15 25 496 Center Point 534 32 32 11 5 38 652 3. FUTURE WORK PROGRAMME 3.1 As the results of preliminary survey, the distribution and condition of reddish brown layer that appears to be bauxite residue was confirmed on the sea floor at a depth of 4,500 m for the first time. At the same time, basic information on the water quality, bottom sediment, and marine organisms was collected around the disposal sites. However, to complete the environmental impact assessment, more detailed data is required. 3.2 The next survey is scheduled in May 2003 to collect detailed data on the disposal site. The purpose of this survey in May is to conduct the water quality, bottom sediment, and marine organisms surveys and to get more information on the distribution and condition of reddish brown layer that appears to be bauxite residue and the condition of turbidity, using an deep-sea camera. The details are shown in Table 6. 6 Table 6 Items DEEP-SEA CAMERA WATER QUALITY SEDIMENT BIOLOGICAL DATA Meio-benthos Micro-nekton 3.3 Survey Items, Purposes and Methods Purposes To get more information on the distribution area of material derived from bauxite residue at the sea floor To identify the turbidity between the surface of the sea and the bottom layer and bauxite residue index elements To determine the particle size of bottom sediment by layer and to identify the bauxite residue index elements To identify meio-benthos inhabiting in bottom sediment and determine the species and number of individuals To identify micro-nekton inhabiting near the disposal site, determine the species and number of individuals, and examine whether or not bauxite residue index elements are accumulated in micro-nekton Methods To observe the floor with an FDC(Finder-installed Deep-sea Camera) To sample water with a Rosette water sampling system To sample water directly above the sea floor with a multiple corer To sample sediment by layer with a multiple corer To sample sediment by layer with a multiple corer To sample micro-nekton with the Isaacs-Kidd Midwater Trawl (IKMT) by oblique tows from a depth of 500m to the surface of the sea The preliminary survey revealed that the sea floor around the disposal point was covered with a thin layer consisting presumably of certain sizes of bauxite residue. However, the particle size of the bauxite residue is not uniform, ranging from the easily falling larger particles to the fine particles. It is also assumed that the particles are falling in aggregate form to some extent. Considering the above, a detailed numerical simulation analysis will be conducted, using data on the current velocity observed near the disposal site, to determine on which layer and in what concentrations these particles fall and disperse. 3.4 Bauxite residue disposed into the sea is forced to go down as quickly as technically possible, with subsequent gradual dispersion and settlement. In order to study the effects of bauxite residue dispersion and sedimentation on various marine organisms, following bioassay will be carried out (Table 7). - Bioaccumulation of toxic elements from bauxite residue in marine organisms : Focusing on organisms in both low and high order of the food chain, some experiments will be performed to consider accumulation of bauxite residue constituents in organisms. - Study on the effects of turbidity which occurs during falling process of bauxite residue : Acute toxicity tests will be performed, in order to consider the effect of momentary exposure of phytoplankton, zooplankton and fish to colloidal suspension and eluate of bauxite residue. - Study on the effects of bauxite residue sediments on benthic organisms : Tests involving observation of behavior and determination of acute toxicity will be performed, in order to consider the effect of bauxite residue deposits on the behavior and mortality of benthic organisms. 7 Table 7 Items Accumulation Effects of sedimentation process Experimental organisms polychaetes ( sand worm approximately 0.5g in weight) Fish (e.g. red sea bream or flounder approximately 10 g in weight) Phytoplankton Zooplankton Fish Effects after sedimentation Benthic organisms Bivalves (e.g. short-necked clam) (shell length: 1∼ 2cm) Note: [ Proposed Bioassay using Bauxite Residue Type of Experiment* Bioconcentration test [Diet] Duration of experiment 28 days Endpoint Accumulation of As, Cr, etc. Bioconcentration test [Diet] 56 days (accumulation 28days, excretion 28days) Accumulation of As, Cr, etc. Acute Toxicity Test [Suspension] Acute Toxicity Test [Suspension] 8 days Acute Toxicity Test [Suspension] Acute Toxicity Test [Cover soil] Observation of behavior [Cover soil] 4 days Confirmation of rate of reproduction Mortality / Percentage of Immobility Confirmation of condition of particle attachment Mortality, Confirmation of condition of particle attachment Mortality Behavior Behavior (siphon protrusion percentage), Sand burrowing percentage ] indicate method of exposure 8 24 hours 10 days Repetition during short period 4. 4.1 Utilization of Bauxite Residue to Minimize its Quantity Disposed at Sea Utilization of Coarse Bauxite Residue for Cement Production Photo 5 Classification of bauxite residue produces a coarse fraction which accounts for about 10% of the total residue. Plant trial to utilize this coarse residue started successfully in 2002 at one of the largest cement manufactures in Japan. Approximately 3,000 dry tonnes of coarse residue has been shipped so far for cement production. Use of the residue is planned to be gradually increased in quantity with the cement quality carefully checked. Photo 6 Following Japan’s policy to promote a recycle-oriented society, Japanese cement industry is trying intensively to use various industrial wastes such as steel slug and coal ash as substitutes of natural raw materials. Bauxite residue is one of the candidate materials that could be used for this purpose. However, to increase its quantity for utilization, there are several problems to be solved, e.g., how to remove unsuitable elements such as soda and chlorine contained in the bauxite residue. Attention should also be paid to its handling to prevent dusting caused by fine fractions of bauxite residue. (Photo5: Shipment of bauxite residue at alumina plant. Photo6: Charge of bauxite residue into cement process) 4.2 Utilization of Whole Bauxite Residue As mentioned above, the coarse fraction classified is only 10% of whole bauxite residue. To be able to use a larger quantity, the remaining fine fraction must be utilized as well. For the purpose of utilizing all of the bauxite residue regardless of its classification, research and development work has been carried out. Table 8 shows that fine fraction of bauxite residue contains more Na2O and less Fe2O3 than coarse fraction. Table 8 Analysis of Coarse and Fine Fraction Fine Residue Coarse Residue Constituent(%) 24 20 Al2O3 12 14 SiO2 Fe2O3 50 42 Na2O 2 6 particle size(%) 8 1 +1000μm 30 3 1000∼500μm According to our laboratory tests, the amount of fine fraction that can be added to cement production will be limited to 1% of cement clinker, as compared with a few % for coarse fraction. Larger scale tests are planned this year to confirm the maximum possible addition of bauxite residue, properties of cement produced, preferable state of bauxite residue to be added with respect to its handling, etc. 9 5. Trace Elements in Bauxite Residue In the last Scientific Group Meeting, results of extraction test of bauxite residue and chemical contents of bauxite and bauxite residue were presented in Table 2-3 (LC/SG25/4/3/Rev.1) to show that bauxite residue is uncontaminated. In the discussion several questions were raised e.g., chemical data based on 3 samples were too limited to provide a convincing argument about the characteristics of bauxite residue. A mass balance would be necessary as well. In reply to these questions, 5 samples were taken from each of the 3 alumina plants in Japan. Accumulated analytical data were given in Table 9. Table 9 Chemical Composition of Trace Element in Bauxite and Residue Element Arsenic Mercury Fluorine Vanadium Chromium Copper Nickel Cadmium Lead Zinc Bauxite(mg/kg dry) 67 0.08 336 237 141 16 4 <0.5 18 27 Residue(mg/kg dry) 110 0.12 801 658 427 24 11 <0.5 40 43 Ratio 2.3 1.8 2.5 3.1 3.6 2.0 2.8 2.5 2.2 Note: Average of 15 samples taken from 3 alumina plants 1 ton of bauxite that Japanese alumina manufacturers are currently using generates 0.3 – 0.4 ton of bauxite residue, depending on source of bauxite. It is accordingly assumed that after alumina is extracted in the process, the various trace elements originally contained in the bauxite becomes concentrated by 2.5 – 3.5 times in the residue. Table 9 shows residue/bauxite ratio of trace elements. This demonstrates fairly good mass balance of inputs and outputs with analytical precision taken into account. that no trace elements were added or generated in the process. 10 This also confirms
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