17/03/2017
Agenda
Innovative use of CIPP SAERTEX-LINER® H2O
UV-cured:
A way forward to conserve the economic sustainability of
potable water pipelines
About Us
SAERTEX-LINER® H2O
End Sealing
Our Service
Hans Jürgen König
References
Director Asia Pacific
SAERTEX
multiCom®
GmbH, Germany
A family owned business that makes the difference
SAERTEX®: Business areas
„People say that we´re different.
And we want to be different.
Because we support our customers
and help them to become better
because we are different.“
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Family-owned
1982 founded
12 locations on 5 continents
50 countries with sales & service
350 Mio. € turnover in 2016
2.500 customer-specific solutions
45.000 composite parts produced
1.350 employees
Stade
Composite reinforcement
materials in glass, carbon,
aramid and hybrids
Bruno Lammers, CEO and Managing Partner.
SAERTEX®: About us
Engineering and
production services for
Steel-2-Composite
markets and QSF-B
supplier in Aerospace
Fire protection materials
for composite systems
SAERTEX multiCom®: On-site for you
Founded
Wind energy
Aviation
Transport
1996 Saerbeck / Germany
2012 Huntersville, NC / USA
2012 Taichang / China
2013 Indaiatuba, SP / Brazil
2017 Pinghu/China
Liner production 2016 645 km / 1.8 million feet
(waste, process and storm water, gravity
and pressure pipes)
Automobile
Plan 2017
Manufacturing
Marine
Trenchless pipe
rehabilitation
Sports
Oil/Gas/Offshore
SAERTEX multiCom®
Opening of new production site in the
Pinghu Economic Development Zone (PEDZ)
750 km
In house production of the fabric and wet
out of the material. The most important
production steps in one company:
Unique worldwide!
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SAERTEX-LINER®: Standards
Agenda
SAERTEX-LINER®
Construction
Type S
2-layer construction (Sandwich-System)
E-module
16 000 N/mm²
Dimensions
DN 150 – DN 1 600
Change of dimension within a given
sewer
possible
Wall thickness
3 mm – 15 mm
Curing
all shapes
About Us
SAERTEX-LINER® H2O
End Sealing
under UV light or steam
Our Service
References
Why trenchless rehabilitation?
Asset and investment
Ownership and responsibility of the City / Goverment
Maintenance works
Cleaning
Pressure cleaning (Flushing Truck)
Pig-Cleaning (pressure pipes)
Inspection
CCTV-inspection
Tightness test
Public interest / request
Working sewerage and potable water system
No interruption of the traffic flow
State of health
Maintenance of pipe networks
Data management
Data preparation
Rehabilitation concepts
Service life – pressure pipes
Maintenance is a way to hold a pipe network structure at a required level with regular
small repair actions. With a rehabilitation the service life can be expanded.
The duration of use is described as the period between completion and decommissioning
of a building structure.
The optimal duration of pipe network service life is between 50 - 100 years.
The most cost efficent way of maintenance
is a condition orientated one!
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Maintenance works
Value chain for rehab program EXISTING pipe-network
Assessement
Diagnosis
Cleaning
Rehabilitation and substance
maintenance concept
Design
Consulting
Materials
Equipment
Construction
Maintenance
Management
Inspection
Data
Management
SAERTEX-LINER® H2O: Approvals
SAERTEX-LINER® H2O: Structure
The most important issue for products for the rehabilitation of potable water pipes is
Reinforced light protection foil against:
UV light
Mechanical damages
Outer coating
Integrated barrier
GRP-Liner (glass + resin)
Supports external and internal loads
Inner coating
Integrated barrier
SAERTEX-LINER® H2O: Applications
The SAERTEX-LINER® H2O is approved by following guidelines / standards:
U.S.:
Germany:
Poland
Russia
Brazil:
NSF / ANSI Standard 61
DVGW – W 270 and KTW Guideline
NIPH-NIH: Hygienic Certificate HK/ 085/01/2016
Hygienic Certificate No. 01753
Ordinance 2914:2011 – Brazilian Health Ministry
SAERTEX-LINER® H2O: Tests
The SAERTEX-LINER® H2O is suitable for the
rehabilitation of pipes with a diameter of DN
200 – DN 1000 mm (8 - 48 inches) currently.
The future dimension will be < 200 mm
and > 1000 mm
Short term internal pressure
test
SAERTEX-LINER® H2O
DN 300 / 6.3 mm
Burst pressure = 74.8 bar
By mid of 2017 the maximum dimension will
be DN 1500 mm (60 inches).
Depending on the available UV-equipment
and weight of the SAERTEX-LINER® H2O the
maximum possible installation length is
currently approximately 320 m (1050 feet).
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SAERTEX-LINER® H2O: Tests
SAERTEX-LINER® H2O: Tests
Pressure table
Long term internal pressure test (10,000 h)
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Based on long-term internal
pressure test (10,000 h)
SAERTEX-LINER® H2O
DN 300 / 4.3 mm
Tests following
DIN EN 1796 / DIN EN 14364
and DIN EN 1447
Valid for
Class A Liner (DIN EN ISO 11295)
Class IV (AWWA M28)
Takes internal and external loads
into account
Wall thickness will be calculated for
each project
Structural classification of pressure liners – ISO 11295
SAERTEX-LINER® H2O: Characteristics
Plastics piping systems for renovation of underground non-pressure
drainage and sewerage networks - Part 4: Lining with cured-in-place
pipes (ISO 11296-4:2009, corrected version 2010-06-01); German
version EN ISO 11296-4:2011
The Liner can withstand external and internal loads, including
vacuum.
Structural classification of the Liner according to
DIN EN ISO 11295 / AWWA M28:
− Class A / Class IV: close fit – independent – fully structural
− Class B / Class III: inherent ring stiffness – interactive – semi
- structural
Due to high mechanical properties:
− Very thin walls are used.
− High pressure applications are possible.
The smooth surface and the thin walls are providing excellent
hydraulic values.
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IFAT 2016
SAERTEX-LINER® H2O: Quality
SAERTEX-LINER® H2O: Quality
Manufactured in an ISO 9001 certified
factory ensures a consistent, high quality
finished product.
Our highly trained in-house laboratory
technicians continually monitor and
document all raw materials and resin
mixtures.
Manufacturing of internal coating in
a company which is producing in
accordance with DIN EN 15593 Packaging - Management of
hygiene in the production of
packaging for foodstuffs.
The complete manufacturing of the
SAERTEX-LINER® H2O under optimal
clean conditions in the factory enables
excellent standards for potable water
applications.
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SAERTEX-LINER® H2O: Quality
SAERTEX-LINER® H2O: Quality
Processing and storage at SAERTEX
multiCom® H2O in standardized,
temperature-controlled conditions.
The surface of the liner that comes
into contact with potable water can
not be contaminated!
Manufacturing of the dry material at
SAERTEX multiCom® H2O. Quality
from a single source.
Continuous monitoring and
documentation of all incoming raw
materials and resin mixtures used in
the Saerbeck factory.
SAERTEX-LINER® H2O: Quality
SAERTEX-LINER® H2O: Installation
1. Access to the leaking pipe is created
2. SAERTEX-LINER® H20 is pulled in
Factory impregnation of dry material
in standardized conditions.
Storage of the liner in
temperature-controlled
conditions.
SAERTEX-LINER® H2O: Installation
SAERTEX-LINER® H2O: Installation
3. Pressurization and curing with UV-light
4. The rehabilitated pipe is reconnected and service is restored
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SAERTEX-LINER® H2O: Benefits
SAERTEX-LINER® H2O: Benefits
The SAERTEX-LINER® H2O doesn´t stick to the
host pipe. Therefore the time-consuming
process to establish a bare metal surface is not
necessary.
Air pressure, curing temperature and the
condition of the UV-lamp are
continuously monitored and recorded
during installation.
The patented inner coating with the integrated
barrier allows an efficient UV curing method.
The curing process is video recorded.
The inner coating which comes into contact to
the potable water, remains protected during
installation.
Due to the stability of the UV resin, resulting in
a long shelf life (up to six month), there is more
flexibility to schedule installation.
SAERTEX-LINER® H2O: Environmental friendly
Agenda
Trenchless UV – cure rehabilitation requires
minimal equipment and has low fuel consumption
which results in a small carbon footprint.
About Us
SAERTEX-LINER® H2O
The complete manufactured SAERTEX-LINER® H2O
is delivered to the job site. No handling or mixing
of resin at the construction site.
End Sealing
The inner and outer coating with an integrated
barrier and the robust reinforced light protection
foil encapsulate the glass-fiber complex and the
styrene free resin. This protects the SAERTEXLINER® H2O and the environment.
End sealing
Our Service
References
End sealing
1. Preparation
2. Opening the network
In order to uncover the old pipe, the
excavation pit must be build with a
shoring or an escarpment.
The old pipe must be cut open and the
intermediate piece has to be removed.
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End sealing
End sealing
3. Placing the flanges
4. Installation
Flange adapters or, as shown here,
welded flanges are attached to the old
pipe.
The SAERTEX-LINER® H2O will be installed
and cut back at the rear section.
End sealing
End sealing
5. End seal
6. Finalization
The SAERTEX-LINER® H2O will be
connected with liner end seals to the
flanges.
The network will be coupled to the
flanged pipe section and sealed.
End sealing
Agenda
Option B
Option A
About Us
SAERTEX-LINER® H2O
End Sealing
Our Service
SAERTEX-LINER® H2O
Old pipe
Welded flange
Liner end seal
New pipe
Flange adapter
References
Coupling
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Project Management
Our service
Project-specific support
Planning phase
Support on the jobsite
Renovation necessary
Technical Questionnaire
Feasibility study
Offer
•leak tightness
•structural stability
•operating safety
•project
•old pipe
•network
•desinfection
•external loads
•inner pressure
•static calculations
•DN, bends, side connection
•project number
•material
•application engineers
Training of your (new) team
More than 25 engineers and
technicians
UV – Equipment for rental
Agenda
References
About Us
Project Boulder, Colorado Barker Dam, U.S.
Rehabilitation of a potable water main pipe 36“ (DN 914)
SAERTEX-LINER® H2O
End Sealing
Our Service
References
References
References
Project Boulder, Colorado Barker Dam, U.S.
Rehabilitation of a potable water main pipe 36“ (DN 914)
Challenge
Length
DN
Product
Installer
Old pipe
Damages
Project Sande, Norway
Rehabilitation of a potable water pipeline 10“ (DN 250)
1,000 ft (305 m)
36“ (914 mm)
SAERTEX-LINER® H2O – installed in 4 sections
Precision Trenchless, Schenectady, New York, U.S.
Concrete pipe
Corrosion, leaking joints, hairline cracks
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References
Project Sande, Norway
Rehabilitation of a potable water pipeline 10“ (DN 250)
Challenge
Length
DN
Operating Pressure
Product
Installer
Old pipe
Damages
1,640 ft (500 m)
10“ (250 mm)
131 psi (9 bar)
SAERTEX-LINER® H2O – installed in 2 sections
Kjeldaas AS, Sande, Norway
Asbestos cement pipe
Leaking joints
The world’s first UV curable GRP-Liner for the
trenchless rehabilitation of potable water
pipes: SAERTEX-LINER® H2O is a FRP liner cured using ultraviolet light and can be used
Many thanks for your attention!
for trenchless rehabilitation of potable-water pipelines of diameters between DN
200 and the current maximum DN 1000. This technology can presently be used to
rehabilitate water pipeline sections of up to 320 m in length within no time,
longer lengths may be possible in the future. All that is needed is a small access
pit through which the FRP liner is pulled into the defective pipeline using a winch
(illustration). The FRP liner is impregnated under closely controlled conditions in
the company’s own ISO 9001 certified factory, ensuring consistently good quality.
Tried and proven UV technology is used to cure the SAERTEX-LINER® H2O and all
important parameters are documented digitally during the ongoing process. As a
result, the entire production process is transparent and traceable at all times.
Currently the system has been approved for use in Germany, Poland, USA, Russia,
Brazil, along with many other countries.
SAERTEX multiCom® GmbH
Germany-Saerbeck
Hall 1.2, Booth 225i
Contact: Gabriele Droste
Phone: +49 2574 902400
[email protected]
www.saertex-multicom.
SAERTEX a company you can trust!
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