CHAPTER 8 Accounting for manufacturing CONTENTS 8.1 Cost of goods manufactured statement 8.2 Cost of goods sold 8.3 Statement of financial performance from closing entries 8.4 Missing data in manufacturing entities 8.5 Manufacturing worksheet CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.1 ADDITIONAL PROBLEMS Problem 8.1 Cost of goods manufactured statement Serifini Ltd’s accountant extracted the following data from the company’s accounting records for the year ended 30 June 2002: Sales Direct labour Purchases of raw materials Selling expenses Administrative expenses Inventories at 1 July 2001: Raw materials Work in process Finished goods Inventories at 30 June 2002: Raw materials Work in process Finished goods $729 500 142 000 240 000 50 000 60 000 64 000 50 000 96 000 56 000 48 000 104 000 Factory overhead is applied at the rate of 110% of direct labour. Required: A. Prepare a cost of goods manufactured statement for the year ended 30 June 2002. B. What was the company’s cost of goods sold for the year ended 30 June 2002? C. What was the company’s gross profit for the year ended 30 June 2002? Solution A. SERIFINI LTD Cost of Goods Manufactured Statement for the year ended 30 June 2002 Direct materials: Raw materials inventory, 1 July 2001 Purchases raw materials Less raw materials inventory 30 June 2002 Raw materials issued to production Direct labour Prime costs Factory overhead (110% direct labour) Total manufacturing costs for the period Add work in process, 1 July 2001 $64 000 240 000 304 000 56 000 $248 000 142 000 390 000 156 200 546 200 50 000 596 200 48 000 548 200 96 000 644 200 104 000 $540 200 Less work in process, 30 June 2002 Cost of goods manufactured Add finished goods, 1 July 2001 B. Less finished goods, 30 June 2002 Cost of goods manufactured and sold C. SEREFINI LTD Statement of Financial Performance (extract) for the year ended 30 June 2002 Sales Cost of goods sold Gross profit $729 500 540 200 $189 300 WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING Problem 8.2 8.2 Cost of goods sold The accountant for Waverley Pty Ltd has compiled information concerning the company’s manufacturing costs for the year ended 30 June 2003. The beginning inventories included raw materials $86 000, work in process $61 200, and finished goods $104 400. The company incurred direct labour costs of $551 440, and its total cost of goods manufactured for the year amounted to $2 028 800. Factory overhead costs are assigned to work in process and finished goods, using the relationship between direct labour costs and the factory overhead costs incurred. The ending inventories comprised the following costs: Raw materials Direct labour Factory overhead Total ending inventory Raw materials $80 400 A B $80 400 Work in process $27 600 27 920 C D Finished goods $ 34 000 31 120 46 680 $ 111 800 Required: A. Determine the amounts for A to D. B. Prepare a schedule of cost of goods sold for the year ending 30 June 2003. Solution A. Raw materials Raw materials Direct labour Factory overhead Total ending inventory Work in process Finished goods $80,400 0 ________ $27,600 27,920 41,880 $ 34,000 31,120 46,680 $80,400 $97,400 $111,800 46 680 1. Factory overhead application rate ---------------- = 150% 31 120 B. WAVERLEY PTY LTD Schedule of Cost of Goods Sold for the year ended 30 June 2003 Beginning finished goods inventory Cost of goods manufactured Goods available Ending finished goods inventory Cost of goods sold $104 400 2 028 800 2 133 200 111 800 $2 021 400 WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING Problem 8.3 8.3 Statement of financial performance from closing entries Close-Out Manufacturing Co. Ltd, which uses a periodic inventory system, made the following closing entries on 31 December 2003: Dec. 31 31 31 31 31 Manufacturing Summary Raw Materials Inventory Work in Process Inventory Raw Materials Purchases Freight Inwards Direct Labour Factory Overhead 747 100 Raw Materials Inventory Work in Process Inventory Manufacturing Summary 17 200 42 800 Profit and Loss Summary Finished Goods Inventory Selling Expenses Administrative Expenses Manufacturing Summary 904 550 Finished Goods Inventory Sales Profit and Loss Summary 38 550 986 000 Profit and Loss Summary Retained Profits 120 000 15 200 43 100 116 400 3 600 316 000 252 800 60 000 38 650 86 500 92 300 687 100 1 024 550 120 000 Required: A. Prepare a cost of goods manufactured statement for year ended 31 December 2003. B. Prepare a statement of financial performance for year ended 31 December 2003. WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.4 Solution A. CLOSE-OUT MANUFACTURING CO LTD Cost of Goods Manufactured Statement for the year ended 31 December 2003 Direct materials: Beginning raw materials Purchases Freight inwards Ending raw materials Direct materials used Direct labour Factory overhead Total manufacturing costs for the period Beginning work in process Total work in process Ending work in process Cost of goods manufactured $15 200 116 400 3 600 135 200 17 200 $118 000 316 000 252 800 686 800 43 100 729 900 42 800 $687 100 B. CLOSE-OUT MANUFACTURING CO LTD Statement of Financial Performance for the year ended 31 December 2003 Sales revenue Cost of goods sold: Beginning finished goods inventory Cost of goods manufactured Goods available Ending finished goods inventory Cost of goods sold Gross profit Operating expenses: Selling expenses Administrative expenses Operating profit before tax $986 000 $38 650 687 100 725 750 38 550 687 200 298 800 86 500 92 300 178 800 $120 000 WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING Problem 8.4 8.5 Missing data in manufacturing entities Two cases of data concerning production costs, other expenses and sales are presented below: Beginning work in process Ending work in process Direct materials cost Direct labour Factory overhead Total manufacturing costs Cost of goods manufactured Sales Beginning finished goods inventory Ending finished goods inventory Cost of goods available for sale Cost of goods sold Gross profit Operating expenses Net profit Case A 12 000 (b) 75 000 65 000 55 000 (a) 180 000 270 000 (c) 22 000 219 000 (d) (e) 38 500 (f) Case B (h) 33 000 (g) 90 000 45 000 230 000 224 000 (i) 38 500 27 500 (j) (k) 78 000 (l) 24 000 Required: A. Calculate the missing amounts for the letters (a) to (l). B. Using the data in Case A, prepare a cost of goods manufactured statement. C. Using the data in Case A, prepare a statement of financial performance. D. Using the data in Case B, and additional data consisting of cash at bank $40 000, accounts receivable $140 000, raw materials inventory $6500 and prepaid expenses $600, prepare the current assets section of the statement of financial position. WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.6 Solution A. (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) $195 000 27 000 39 000 197 000 73 000 34 500 95 000 27 000 313 000 262 500 235 000 54 000 B. Cost of Goods Manufactured Statement Case A 75000 65000 55000 (a) 195 000 12000 (b) (27 000) $180000 Direct materials cost Direct labour Factory overhead Manufacturing costs for period Beginning work in process Total work in process Cost of goods manufactured Case B 95000 90000 45000 230000 (h) 27000 (33 000) $224000 C. Statement of Financial Performance Sales revenue Cost of goods sold Beg inventory Cost of goods manufactured Cost of goods available for sale End inventory Gross Profit Operating expenses Net profit Case A 270 000 Case B (i) 313 000 (c) 39 000 180 000 38 500 224 000 219 000 262 500 22 000 (d) 197 000 (e) 73 000 38 500 (f) $34 500 (j) 27 500 78 000 (k) 235 000 (i) 54 000 $24 000 D. Statement of Financial Position (Case B) Current assets: Cash at bank Accounts receivable Raw materials inventory Work in process Finished goods inventory Prepaid expenses Total current assets $40 000 140 000 6 500 33 000 27 500 600 $247 600 WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING Problem 8.5 8.7 Manufacturing worksheet The listing of the ledger accounts (unadjusted) of Woodworks Manufacturing Co. Ltd on 30 June 2002 is presented below. All ledger balances are normal balances. WOODWORKS MANUFACTURING CO. LTD Unadjusted List of Accounts as at 30 June 2002 Balance Cash at bank Accounts receivable Allowance for doubtful debts Finished goods inventory, 1/7/01 Work in process, 1/7/01 Raw materials inventory, 1/7/01 Prepaid rent Machinery and equipment Accumulated depreciation Accounts payable Bills payable Share capital Retained profits Sales Direct labour Raw material purchases Indirect labour Factory supplies Light and power Insurance Selling expenses Administrative expenses Interest expense Factory rent $ 18 375 41 250 3 375 28 750 9 375 4 625 67 500 245 000 43 750 22 500 93 750 50 000 46 250 1 075 000 270 000 256 250 88 750 22 500 70 000 20 375 40 000 83 750 28 750 39 375 $ 2 669 250 Additional information relating to the company is as follows: 1. The inventories as of 30 June 2002 were: Raw materials $ 3 875 Work in process 10 875 Finished goods 31250 2. On 1 January 2002 the company paid $67 500 for the next 12 months’ factory rent. Prepaid rent was debited at the time of the transaction. 3. The Machinery and Equipment account consists of $183 750 of factory machinery and $61 250 of office equipment. All machinery and equipment is depreciated using a 7-year life, no residual value, and the straight-line method. 4. Expenses incurred as of year-end but not yet recorded are: direct labour, $5000; indirect labour, $1500; administrative expenses, $875. 5. The light and power, rent and insurance costs are related to factory operations. 6. Allow for company income tax expense at 40% of net profit before tax. (continued) WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.8 Required: A. Prepare a worksheet including a pair of columns for unadjusted trial balance, adjustments, manufacturing, statement of financial performance, and statement of financial position. B. Prepare a cost of goods manufactured statement. C. Prepare the closing entries. D. Calculate the relationship between factory overhead costs and direct labour costs. Using that relationship, calculate the labour and overhead included in the ending inventories if work in process ending inventory contains $3000 of raw materials and $5000 of raw materials is included in the finished goods inventory. E. Calculate the raw materials turnover ratio and manufacturing costs ratios. What do these ratios reveal to management? What are the limitations of these ratios for management control purposes? WILEY Income tax expense Net profit after tax Cost of goods manufactured Depreciation expense - factory Depreciation expense - office Wages payable Admin. expenses payable Cash at bank Accounts receivable Allowance for doubtful debts Inventories: Finished goods Work in process Raw materials Prepaid rent Machinery and equipment Acc. Dep.- Machinery and equip. Accounts payable Bills payable Share capital Retained profits Sales Direct labour Raw material purchases Indirect labour Factory supplies Light and power Insurance Factory rent Selling expenses Administrative expenses Interest expense 40% 270 000 256 250 88 750 22 500 70 000 20 375 39 375 40 000 83 750 28 750 1 334 625 28 750 9 375 4 625 67 500 245 000 Debit 18 375 41 250 1 334 625 43 750 22 500 93 750 50 000 46 250 1 075 000 3 375 Credit Unadjusted trial balance 76 125 (2) 26 250 (2) 8 750 (4) 875 (1) 33 750 (3) 1 500 (3) 5 000 Debit Adjustments 6 500 875 76 125 (2) 35 000 (1) 33 750 Credit 847 750 26 250 275 000 256 250 90 250 22 500 70 000 20 375 73 125 9 375 4 625 Debit 833 000 847 750 10 875 3 875 Credit Manufacturing WOODWORKS MANUFACTURING CO LTD Worksheet for the year ended 30 June 2002 32 950 49 425 1 106 250 833 000 8 750 40 000 84 625 28 750 28 750 1 106 250 1 075 000 31250 Statement of Financial Performance Debit Credit 384 375 31250 10 875 3 875 33 750 245 000 Debit 18 375 41 250 32 950 49 425 384 375 6 500 875 78 750 22 500 93 750 50 000 46 250 3 375 Credit Statement of Financial Position CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.9 Solution A. WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.10 B. WOODWORKS MANUFACTURING CO LTD Cost of Goods Manufactured Statement for the year ended 30 June 2002 Direct materials: Beginning raw materials Purchases Ending raw materials Direct materials used Direct labour Factory overhead: Indirect labour Factory supplies Light and power Insurance Factory rent Depreciation Total manufacturing costs for the period Beginning work in process Total work in process Ending work in process Cost of goods manufactured $4 625 256 250 260 875 3 875 $257 000 275 000 90 250 22 500 70 000 20 375 73 125 26 250 834 500 9 375 843 875 10 875 $833 000 302 500 C. Closing Entries June 2002 30 Manufacturing summary 847 750 Work in process inventory Raw materials inventory Direct labour Raw materials purchases Indirect labour Factory supplies Light and power Insurance Factory rent Depreciation expense factory To close manufacturing account with debit balances. 30 Work in process Raw materials 30 Profit and loss summary 1 056 825 Finished goods inventory Selling expenses Administrative expenses Interest expense Depreciation expense - office Manufacturing summary Income tax expense To close statement of financial performance accounts 30 9 375 4 625 275 000 256 250 90 250 22 500 70 000 20 375 73 125 26 250 10 875 3 875 Manufacturing summary 14 750 To establish ending inventories of raw materials and work in process. 28 750 40 000 84 625 28 750 8 750 833 000 32 950 with debit balances. Finished goods inventory 31 250 Sales 1 075 000 Profit and loss summary 1 106 250 To establish the ending finished goods inventory and close the sales account. 30 Profit and loss summary Retained profits To close net profit after tax to retained profits. 49 425 49 425 WILEY CHAPTER 8: ACCOUNTING FOR MANUFACTURING 8.11 D. Factory overhead and direct labour cost relationships Factory overhead costs 302 500 ------------------------------------------------------- = ------------------- = 1.10 or 110% Direct labour cost 275 000 Labour and overhead included in ending inventories. DL + 1.10 DL + 3 000 2.10 DL Direct labour Factory overhead = = = = = Finished goods: DL + 1.10 DL + 5 000 = 2.10 DL = Direct labour = Factory overhead = = $10 875 $7 875 $3 750 $3 750 * 1.10 $4 125 $31 250 $26 250 $12 500 $12 500 $13 750 * 1.10 E. Raw materials turnover ratio Cost of raw materials ratio Cost of raw materials used = -----------------------------------------------------------------------------Average raw materials inventory 257 000 257 000 = ------------------------------------------ = ------------------- = 60.47 times ( 4 625 + 3 875 )/2 4 250 Manufacturing costs ratios: 257 000 ------------------- = 0.31 r 31% 834 500 Direct labour: 257 000 ------------------- = 0.33 or 33% 834 500 Factory overhead costs: 302 500 ------------------- = 0.36 or 36% 834 500 The raw materials turnover ratio indicates how long inventory items of raw materials are held on average which is a measure of the entity’s exposure to inventory losses due to shrinkage, deterioration, obsolescence, changes in fashion and price fluctuations. The manufacturing cost ratios can provide some cost control information. The limitations of these ratios are that, under a periodic inventory system, only aggregate financial information is available from the financial statements, and management must wait until a physical stocktake is performed to give ending inventory values. Information regarding unit costs of individual products is not available. To be really useful trends and industry comparisons need to be monitored. WILEY
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