Colloids and Surfaces A: Physicochem. Eng. Aspects 356 (2010) 156–161 Contents lists available at ScienceDirect Colloids and Surfaces A: Physicochemical and Engineering Aspects journal homepage: www.elsevier.com/locate/colsurfa Controlled synthesis of rice ear-like cobalt microcrystals at room temperature Yunling Li a,b , Jingzhe Zhao b,∗ , Yanchao Zhu a , Dechong Ma b , Yan Zhao a , Shengnan Hou b , Feng Yan b , Zichen Wang a a b College of Chemistry, Jilin University, Changchun 130023, PR China Chemistry and Chemical Engineering, Hunan University, Changsha 410082, PR China a r t i c l e i n f o Article history: Received 2 November 2009 Received in revised form 6 January 2010 Accepted 8 January 2010 Available online 15 January 2010 Keywords: Cobalt Aqueous phase Chemical reduction Microcrystals Magnetic property a b s t r a c t In this work, we report a mild chemical procedure to synthesize rice ear-like cobalt microstructures using hydrazine hydrate as the reductive agent. The as-obtained products were characterized by X-ray diffraction, scanning electron microscopy, and vibrating sample magnetometry. The results show that the samples are hexagonal-close-packed (hcp) Co dendritic structures composed of a pronounced trunk and multiple ears. The length of the main trunk is tens of micrometers, and that of each ear is 3–5 m with a width of about 1 m. It was found that the chain length of surfactant PEG as directing agent drastically influenced the morphologies of the produced cobalt crystals. The morphologies of samples can be manipulated from cauliflower to flower and then to rice ear-like structures only by choosing PEG of different molecular weight as surfactant. These microstructures exhibited a ferromagnetic behavior at 300 K and might have potential applications in microdevices and other related magnetic devices. © 2010 Elsevier B.V. All rights reserved. 1. Introduction In the field of crystal growth, considerable attentions have been focused on dendritic fractals. Dendrites with distinct size, shape, and chemical behavior provide promises for the design and fabrication of materials with advanced functionalities [1–6]. In addition, synthesis of dendritic fractals with more complex micro/nanostructures has attracted great attention, because studies on these dendritic structures are useful to understand their formation mechanism and to fabricate electronic, photonic or magnetic nanodevices [7–9]. A variety of dendritic crystals such as metal [10,11], metal oxide [12,13] and chalcogenide [14] has been studied theoretically and experimentally in prior researches. In this study, we present an effective approach to fabricate rice ear-like cobalt microstructures with dendritic morphology. Metal cobalt has been extensively studied as an important magnetic material, not only due to its multiple crystal structures (hexagonal-close-packed (hcp) and face-centered-cubic (fcc)) but also because of its structure-dependent magnetic and electronic properties [15]. In recent years, cobalt nanocrystals with a wide range of morphologies such as monodisperse particles [16], nanowires [17,18], nanorods [19,20], nanodisc/nanoplatelets [21,22], nanorings [23], cubic-nanoskeletons [24], two- and three-dimensional (2D and 3D) superlattices [25] and chain-like ∗ Corresponding author. Tel.: +86 731 8809278; fax: +86 731 8809278. E-mail addresses: [email protected], zhao [email protected] (J. Zhao). 0927-7757/$ – see front matter © 2010 Elsevier B.V. All rights reserved. doi:10.1016/j.colsurfa.2010.01.016 structures [26] have been successfully synthesized via different methods. The methods include thermal decomposition of organometallic precursors [27], electrodeposition technology [28], template-mediated synthesis [29], magnetic-field-induced process [30], hydro-/solvothermal methods [31] and solution-phase reduction [32]. Recently, Zhu et al. reported a work on the synthesis of dendritic cobalt nanocrystals in ethanol medium via a reduction synthetic route, they also studied the influences of the variety of solvents on the phase and morphology changes of the cobalt products by substituting ethanol with other solvents (glycol and glycerin) [33]. Liu et al. prepared highly ordered snowflake-like cobalt microcrystals via a hydrothermal reduction route, in which the precipitated Co(OH)2 was reduced by hydrazine hydrate to achieve Co samples in a slow-release controlled mode [34]. Fu and co-workers synthesized novel 3D cobalt dendritic superstructures by a hydrothermal reduction route, their morphology and crystal structure were controlled by adjusting process parameters such as hydrothermal time and aqueous hydrazine concentration [35]. However, up to now, there are few reports for the synthesis of dendritic cobalt microcrystals through an aqueous reduction strategy under mild conditions. In our previous work, we synthesized cobalt microspheres via a facile solution-phase reduction by introducing small amount of glycerin or glycol [36]. The hydroxyls (–OH) in glycerin or glycol are the key factor for the formation of microspheres in that work. In the present work, we select PEG as directing agent to control the preparation of rice ear-like cobalt microstructures. The variation of chain length of PEG drastically influenced the morphology of Co microstructures. Y. Li et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 356 (2010) 156–161 157 Herein we demonstrate that highly ordered rice ear-like metallic cobalt microcrystals can be successfully synthesized in larger quantities via a facile aqueous reduction route at room temperature and atmospheric pressure, in which aqueous hydrazine (N2 H4 ·H2 O) and sodium hydroxide (NaOH) were used as reductive agent and alkaline reagent respectively. In this synthetic system, PEG with varied molecular weight was employed as surfactant to control the morphologies of the project products. The rice ear-like cobalt microstructures are expected to bring new opportunities in vast research and application fields, such as sensors, micro-/nanodevice and magnetic cells. High yield, simple apparatus and mild conditions would make this synthetic method a good prospect in large-scale applications. The growth mechanism of the crystals was also proposed on the basis of experimental results. 2. Experimental All chemical reagents in this work were of analytical grade purity and were used as starting materials without further purification. In a typical procedure, 20 mL of an aqueous solution was first prepared by dissolving CoCl2 ·6H2 O (2.38 g, 10 mmol), 0.1 g of citric acid (CA) and a restrained amount of poly(ethylene glycol) (PEG) in deionized water. NaOH solution (10 mL, 5 M) was subsequently added into the above solution under vigorous stirring. Then 10 mL of N2 H4 ·H2 O solution (50 vol%) was added into the system, at once the color of the solution changed from pink to dark blue. All of the above manipulations were performed at room temperature. The molar ratio of CoCl2 ·6H2 O to N2 H4 ·H2 O was 1:8. After one hour’s time, the reaction finished with the appearance of large quantity of black precipitates. The precipitates were separated from the solution by placing a magnet under the container, and washed several times with distilled water and absolute alcohol to remove any residual alkali or salt. The resulted Co dendrites were obtained by drying wet precipitates in a vacuum system at room temperature. X-ray diffraction (XRD) detection on Co was performed on a Shimadzu model XRD-6000 using Cu K␣ radiation. The morphology and particle size of the powders were characterized by a scanning electron microscope (SEM SHIMADZU SSX-550). Samples for SEM measurement were prepared by taking dried powders using toothpick and pasting them onto conductive adhesive paper at room temperature. VSM measurements were performed for cobalt powers in a vibrating sample magnetometer (VSM). Fig. 1. XRD patterns of the as-prepared samples synthesized with PEG(6000) as surfactants at room temperature. is tens of micrometers, and that of each ear is about 3–5 m with width of about 1 m. From the magnified image in Fig. 2b, it can be clearly seen that the surfaces of the rice ear-like microstructures are rough, lots of platelets construct the side ears of the microstructures. 3. Results and discussion 3.1. Crystal structure A typical XRD pattern of the as-prepared black power is shown in Fig. 1. The characteristic peaks of the sample arise at 2 = 41.54◦ , 44.54◦ and 47.36◦ , which match the reflection planes of (1 0 0), (0 0 2) and (1 0 1) of hexagonal-phase cobalt (JCPDS 05-0727). Broadening of the peaks exhibits nanocrystalline nature of the samples. No characteristic peaks due to the impurities of cobalt oxides or hydroxide were detected, indicating that Co crystals with high purity were obtained by our simple aqueous strategy. 3.2. Morphology Typical SEM images of Co microstructures are presented in Fig. 2 with different magnifications. Fig. 2a of the overall morphology of the sample reveals that a large amount of rice ear-like metallic cobalt microstructures can be synthesized by this simple approach. The well-defined rice ear-like Co microstructures were constructed by a pronounced trunk and multiple ears. The length of the trunk Fig. 2. SEM images of the as-synthesized rice ear-like Co microstructures with PEG(6000) as surfactant: (a) low magnification and (b) high magnification. 158 Y. Li et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 356 (2010) 156–161 In order to find out the key parameters on the formation of rice ear Co microstructures, experiments with manipulated parameters were done systematically. Fig. 3 shows the morphologies of the samples prepared at room temperature via the simple aqueous process with PEG of different molecular weight as controlling agent. If no surfactant of PEG but parallel amount of glycol (EG) was added in the solution, cobalt sample with cauliflower-like structures was created, as shown in Fig. 3a. The size of the cauliflower is about 10 m. When surfactant of PEG(400) was introduced into the solution, flowerlike Co structures with multiple petals were formed (Fig. 3b). The size of the flower is about 5–10 m. It is clearly seen that the flowerlike structures with multiple petals are not in the same plane but have a 3D structure. Upon increasing the molecular weight of PEG to 2000, rice ear-like structures began to appear, as shown in Fig. 3c. However, there are still some coexistent flowerlike structures in the sample. As the molecular weight of PEG increased to 6000, well-defined rice ear-like structures with a pronounced trunk and multiple ears were formed in high yield (Fig. 3d). However, Co dendrites consist of rice ear-like structures appeared while the molecular weight of PEG increased to 10k (Fig. 3e). Likewise, we also cannot obtain samples with dominated rice ear-like morphology when surfactant of PEG 20k was added into the solution (Fig. 3f). These results reveal that the morphology of the Co microstructures strongly depends on the molecular weight of PEG with other parameters unchanged. Higher molecular weight benefits the construction of long branched Co microstructures, but it does not change along with the chain when the chain length of PEG reached long enough as molecular weight of 10k and 20k. To further investigate the influences of surfactants, compared experiments with other surfactants instead of PEG were performed. The results showed that the morphology of the resulting cobalt products also depended strongly on the variety of surfactants. Fig. 4 shows the SEM images of the samples with PVP and SDS as surfactants. When other conditions are kept constant, by only substituting PVP for PEG, Co spherical constructions appeared as shown in Fig. 4a. The enlarged image of the sample is presented in Fig. 4b, which indicates that the spheres are assembled by nanoplatelets with a thickness of tens of nanometers. The spheres conglutinated with each other instead of isolated ones. When SDS was used instead of PEG, Co particles with anomalous morphology were obtained, as shown in Fig. 4c. The enlarged image in Fig. 4d further proves the abnormity of the sample. Fig. 3. SEM images of the samples prepared at room temperature using PEG with different molecular weight as surfactants: (a) EG, (b) PEG(400), (c) PEG(2000), (d) PEG (6000), (e) PEG(10k), and (f) PEG(20k). Y. Li et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 356 (2010) 156–161 159 Fig. 4. SEM images of the samples prepared at room temperature with PVP (a, low magnification; b, high magnification) and SDS (c, low magnification; d, high magnification) as surfactants. In addition, we also examined the effects of other synthetic parameters on the formation of Co rice ear-like microstructures. We found that reaction temperature is an important factor in determining the rate of the reactions when eliminating the influences of other parameters. The formal temperature used in our preparation is room temperature. Temperature-dependent experiments revealed that the rate of the reaction became slower at elevated reaction temperatures. When the reaction temperature was controlled to be 80 ◦ C, the reduction cannot proceed completely, only small amount of products were obtained. Furthermore, we found that a low concentration of CoCl2 (such as 0.25 M) also resulted in few products with unfinished reaction. The reason of these influences may be the opportunity of particles colliding with each other reduced, and N2 H4 ·H2 O would volatilize faster at higher temperatures, so higher temperature and low concentration are not of benefit to the reactions. 3.3. Magnetic properties In order to directly inspect the magnetism of the prepared particles, we dispersed our sample into water by ultrasonic treatment and then placed a magnet next to it. When the magnet was placed near the side wall of the glass vial, the particles formed cm-long needlelike structures which could be visualized by naked eyes. And these needles could be perpendicular to the side wall of the glass vial, as shown in Fig. 5a. The attraction of the particles to the magnet demonstrates that they are superparamagnetic or ferromagnetic. We also measured the magnetization of as-synthesized rice ear-like cobalt powders using a vibrating sample magnetometer (VSM). The result is shown in Fig. 5b. The saturation magnetization Ms of the microstructures is found to be 138.96 emu/g, which is very close to that of bulk cobalt (168 emu/g) [34]. The coercivity (Hc) value is 228 Oe. Compared to the Hc value of bulk Co (a few tens of Oersteds) Fig. 5. (a) Photograph of the as-prepared rice ear-like Co dispersed in water with the existence of a magnet. (b) Magnetic hysteresis loop of the Co sample at 300 K. 160 Y. Li et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 356 (2010) 156–161 [17], the obtained Co dendrites exhibit much enhanced coercivity, which might attribute to the organization of rice ear-like cobalt microstructures. bulk metal. The rice ear-like microstructures might have potential applications in microdevices and magnetic devices. Acknowledgements 3.4. Possible formation mechanism From the characterization results, it can be concluded that the morphologies of the Co microstructures are greatly dependent on the variety of surfactants, especially the chain length of PEG. The experimental conditions such as reaction temperature and precursor concentration, also have obvious influences on the structures of Co crystals. To control over the synthesis, it is necessary to understand the formation mechanism of the rice ear-like cobalt microstructures. Although the exact PEG on crystal growth is not clear, a possible growth mechanism was proposed in this paper. Under the present conditions, the formation of Co dendrites is based on self-assembly and directional growth approach concerning the involvement of PEG chains [37,38]. Citric acid was introduced as a complexing reagent to control the reaction process. The chemical reduction can be formulated in the presence of citric acid as follows [39]: 2[Co(C6 H5 O7 )2 ]4− + N2 H4 + 4OH− → 2Co ↓ + N2 ↑ + 4H2 O + 4C6 H5 O7 2− At the initial stage of the reduction process, small Co particles generated from cobalt(II)–citric complex [Co(C6 H5 O7 )2 ]4− with blue ␣-Co(OH)2 as intermediates in a basic system. Primary cobalt particles aggregated to form side ear structure of the project product by magnetic induction effect [10]. After that multiple ears assembled along the chain of PEG to form rice ear-like microstructures because of linear molecular structure and abundant oxygen atoms of PEG molecules. Thus the pronounced rice ear-like Co dendrites evolved through self-assembly of primary Co particles and template-directing approach by PEG selectively absorbing on crystallographic facets of Co particles [38]. Based on the mentioned mechanism, chain length of PEG would drastically influence the growth direction of Co microstructures, which accords with our experimental results. As we detected, citric acid is an indispensable reagent for the reaction and it determines the reaction speed and purity of the samples, but the key factor to control the morphology of the Co microcrystals in our research is the chain length of PEG (PEG with different molecular weights). The effect of PEG is very strong, an addition of PEG with varied chain length can make the morphologies of Co microcrystals change prominently as shown in Fig. 3a–f. The morphologies of the produced cobalt crystals were manipulated from cauliflower to flower and then to rice ear-like structure only by changing the molecular weight of PEG. So the chain length of PEG plays a key role as directing agent in the growth of rice ear-like cobalt microstructures. 4. Conclusion In summary, we have successfully synthesized the rice ear-like metallic cobalt microstructures via a facile PEG-assisted aqueous synthetic route at room temperature. The rice ear-like structures are composed of dozens of well-aligned metal Co ears assembled radiating from the main trunk. The length of the main trunk is tens of micrometers, and that of each ear is about 3–5 m with a width of about 1 m. 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