AXIOS mAX -MINERALS WROXI – synthetic wide-range oxide standards for fused bead major and minor element analysis Introduction X-ray fluorescence spectrometry (XRF) is used extensively for the analysis of a very wide range of oxide materials and over a range of concentrations from 0 - 100 wt% oxide. Simple sample preparation, high accuracy and precision, and when required, good to excellent detection limits across large parts of the periodic table are the principal reasons for this choice. Accurate analysis is becoming increasingly important for many reasons: for superior production, process and grade control with associated cost savings; minimizing and controlling contamination and environmental pollution during manufacture; quality control of products; and pure research. Accurate quantification requires accurate, spectrally clean net peak intensities, accurate corrections for inter-element matrix effects and good standards with a wide range of concentrations. WROXI is a set of synthetic standards, together with an application setup for the AxiosmAX-Minerals sequential WDXRF spectrometer, which enables calibrations for twenty-one major elements in the analysis of oxide materials based on fused beads. WROXI can be used either as a primary fused bead calibration or to verify customer in-house standards for pressed powder applications. WROXI is not a precalibration. The AxiosmAX-Minerals WDXRF sequential spectrometer with WROXI standards and the SuperQ software FP algorithm makes up a unique system that consistently produces very highquality major and minor element analyses, e.g. Mg, Al, Si, Ti, Fe, Mn, V, Cr, Ni, Cu, Zn, Sr, Zr, Ba and Pb, in a wide variety of oxides, silicates, carbonates, sulphates, phosphates, rocks and soils and similar raw materials used in many different industries, such as cement, gypsum, iron and manganese ores, ceramics, bricks, glass, and some heavy mineral ores. AxiosmAX-Minerals AxiosmAX-Minerals is a fully integrated wavelengthdispersive XRF spectrometer, complete with X-Y sample handler and stateof-the-art software. Engineered for excellence in terms of both analytical and operational performance, it has been configured specifically to meet the needs of users in the mining and minerals industries. Easily integrated into automated laboratory systems and with a small footprint, AxiosmAX-Minerals provides consistent high-quality data across the full elemental range, from fluorine to uranium, in concentrations ranging from ppm to 100 wt%. It is ideal for mediumto-high-throughput applications in both production control and R & D environments. AxiosmAX-Minerals comes complete with a set of 20 synthetic multielement wide-range oxides (WROXI) standards and an application setup for the handling of fused bead major element analyses. Using PANalytical’s unique SuperQ software FP algorithm, the WROXI application can determine concentrations of up to 21 common oxides in a wide range of rocks, ores and minerals. The Analytical X-ray Company WROXI Specifications: 1.Elements and their concentration ranges (wt %): 0 − 58 Na2O MgO 0 – 78 0 – 78 Al2O3 0 – 80 SiO2 0 – 40 P2O3 0 – 59 SO3 0 – 40 K2O CaO 0 – 80 0 – 40 TiO2 0 – 10 V2O5 0 – 10 Cr2O3 0 – 80 Mn3O4 0 – 81 Fe2O3 NiO 0 – 12 CuO 0 – 8 ZnO 0 – 10 SrO 0 – 20 0 – 43 ZrO2 BaO 0 – 43 0 – 10 HfO2 PbO 0 – 10 2.Presentation: • Robust aluminium carrying case containing standards plus user information and concentrations on CD-ROM • 19 standards - Supplied as powders; 5 g each - Supplied in air-tight plastic bottles, packed under nitrogen - Drift monitors (x2) - Fusion bead containers Acknowledgement The WROXI application and standards were conceived and developed in collaboration with M.N. Ingham and the XRFS Section of the British Geological Survey Analytical Geochemistry Laboratories. Preparation of standards and samples For the AxiosmAX-Minerals - WROXI configuration to operate correctly, high-purity blanks (the customer’s flux), and single- or multi-element concentration standards are essential. The WROXI standards set is comprised of 20 synthetic multiple-oxide standards. One advantage of using synthetic standards made from traceable compounds, is that the method is brought significantly closer to being a primary rather than a comparative method. The standards are delivered as powders to be prepared as fused beads by the customer, using the customer’s flux, dilution ratios and methodology. They are therefore suited and applicable to every ‘oxide’ laboratory. The standards are made from pure chemicals, pre-conditioned, weighed, ground and packaged under nitrogen. Detailed instructions on the use and handling of the WROXI standards are included with the application package. The WROXI standards and certified reference materials illustrated in the figures and tables below were prepared Measurement conditions 40 mm fused beads were measured in 37 mm sample holders using a 37 mm collimator mask. Single unshared backgrounds were used for all channels except Zn, Cu, Ni, Mg and Na for which two background positions were used. One of the Na background positions was shared with Mg. Kα lines were measured for all elements except Pb (L β1), Ba, Zr and Sr (L α1). The SuperQ software for AxiosmAXMinerals contains an application template for the WROXI application and setup only requires the measurement of the standards. The measurement program takes approximately nine minutes. Measurement times for the individual elements used to obtain the data presented are given in Table 1. using 1.0 g of sample fused in 10.0 g flux (66 % lithium tetraborate, 34 % lithium metaborate) and cast into 40 mm diameter fused beads. Pure lithium tetraborate can be used for routine samples, depending on the sample type, although the mixed flux is preferred for preparing the WROXI standards. Also, depending on the type of sample, 0.5 or 1.0 g NH4NO3 can be added as an oxidizer. The excess NH4NO3 disappears completely during the fusion process and so has no effect on the sample dilution. 15-200 mg of LiBr or LiI can be used as a releasing agent. The fusion temperature was 1150 °C using the LiT/LiM flux mixture. For the accurate analysis of sulfur, for example in cements and gypsum, it is advisable to lower the fusion temperature to 1050 °C to avoid the loss of sulfur during the fusion process. Many of the oxide samples contain H2O, carbonates and other volatile compounds, which are lost during the fusion process as loss on ignition (L.O.I.). L.O.I. was used as a balance compound in this application. Compound Na2O Total time (s) 72 MgO 42 Al2O3 36 SiO2 36 P2O5 12 SO3 24 K2O 16 CaO 20 TiO2 16 V2O5 16 Cr2O3 16 Mn3O4 16 Fe2O2 16 NiO 12 CuO 12 ZnO 12 SrO 56 ZrO2 28 BaO 48 HfO2 26 PbO Total Application 8 540 Table 1. Total measurement time (peak + backgrounds) CRM Type 100 y = 1.004x0.006 R2 = 0.9999 90 80 WROXI (wt%) Accuracy The accuracy of the AxiosmAX-Minerals spectrometer using WROXI standards and SuperQ (FP) calibration model for major and minor element analyses in oxides and related materials is excellent. This is illustrated in an accuracy overview plot for a number of oxides (Figure 1), in plots for individual oxides; Al2O3, P2O5, K2O, TiO2, Mn3O4, and Fe2O3, (Figures 2 - 7), and in a comparison of certified and measured values for 14 Certified Reference Materials (CRMs) of widely varying composition (Table 2). The absolute and relative accuracy of the WROXI method is also shown for a range of oxides in Table 3. For all comparisons between certified and measured values, the CRMs were measured as routine samples against the WROXI calibration. The combination of WROXI standards and the PANalytical FP calibration model enables accurate extrapolation of calibrations outside the range in the standards. For example, high Al2O3 and high Fe2O3 CRMs have been analysed successfully with WROXI (Figures 2 and 7). 70 Theory 60 Na2O 50 MgO Al2O3 40 SiO2 30 CaO 20 TiO2 10 Fe2O3 0 Mn3O4 0 10 20 30 40 50 60 70 80 90 100 Certified (wt%) Figure 1. Accuracy overview: comparison of certified and measured values for 8 oxides in the wide variety of CRMs listed in Table 2 Na2O (wt %) Cert. Meas. MgO (wt %) Al2O3 (wt %) SiO2 (wt %) P2O5 (wt %) Cert. Meas. Cert. Meas. Cert. Meas. Cert. Meas. SO3 (wt %) Cert. Meas. BCR32 Phosphate 0.77 0.4 0.39 0.55 0.52 2.09 2.09 32.98 32.71 1.84 1.85 BCS174/1 Slag 0.17 7.13 7.04 1.72 1.73 14.69 14.37 12.30 12.40 0.40 0.40 2.59 0.20 BCS176/2 Manganese ore 0.11 0.13 0.04 0.03 5.20 5.29 2.53 0.20 0.04 0.14 BCS276 Silica brick 0.06 0.06 0.06 0.04 0.85 0.89 95.90 96.08 0.03 0.01 0.14 50.91 0.08 BCS348 Ball clay 0.34 0.34 BCS370 Magnesite 0.06 0.02 0.31 61.8 0.29 31.59 31.44 51.13 62.48 12.3 12.38 3.01 0.07 BCS393 Limestone 0.05 0.00 0.15 0.15 0.12 0.16 0.70 0.68 0.01 0.01 BCS394 Bauxite 0.02 0.04 0.12 0.13 88.80 88.74 4.98 4.94 0.22 0.23 16.84 2.44 FER-1 Iron ore 0.01 0.01 0.28 0.25 0.50 0.54 16.92 GBW03109 Gypsum 0.018 0.011 1.02 1.04 0.016 0.071 0.27 0.13 2.96 0.24 2.45 0.02 0.10 0.13 0.62 0.51 0.036 55.63 55.17 GSS-7 Soil 0.07 0.07 0.26 0.20 29.26 29.40 32.69 32.56 0.26 0.27 0.06 0.14 MRG-1 Gabbro 0.74 0.73 13.55 13.84 8.47 8.41 39.12 39.14 0.08 0.07 0.15 0.21 NBS89 Lead-barium glass 5.70 5.85 0.03 0.04 0.18 0.17 65.15 65.12 0.23 0.23 0.03 0.03 NIST1880a Cement 0.19 0.19 1.72 1.69 5.18 5.12 20.31 20.38 0.22 0.22 3.25 3.18 CRM Type K2O (wt %) Cert. Meas. CaO (wt %) TiO2 (wt %) Cr2O3 (wt %) Mn3O4 (wt %) Cert. Meas. Cert. Meas. Cert. Meas. Cert. Meas. Fe2O3 (wt %) Cert. Meas. BCR32 Phosphate 0.08 51.76 51.46 0.03 0.03 0.04 0.04 0.00 0.01 0.23 0.24 BCS174/1 Slag 0.03 44.83 44.52 0.70 0.69 0.26 0.24 5.49 5.31 12.10 12.04 10.06 BCS176/2 Manganese ore 1.30 1.26 0.09 0.13 0.30 0.28 0.01 0.01 65.91 65.84 9.81 BCS276 Silica brick 0.14 0.12 1.75 1.70 0.17 0.16 0.02 0.02 0.16 0.16 0.79 0.78 BCS348 Ball clay 2.33 2.23 0.17 0.18 1.08 1.08 0.16 0.01 0.00 1.04 1.05 BCS370 Magnesite 0.03 0.02 1.54 1.59 0.13 0.11 13.40 13.53 0.12 0.12 7.23 7.18 BCS393 Limestone 0.02 0.01 55.40 56.13 0.01 0.01 0.00 0.00 0.01 0.01 0.05 0.06 BCS394 Bauxite 0.02 0.02 0.08 0.10 3.11 3.09 0.08 0.08 0.00 1.90 1.92 FER-1 Iron 0re 0.01 0.01 3.31 3.27 0.03 0.02 0.00 0.00 0.23 75.72 75.65 0.23 GBW03109 Gypsum 0.02 0.01 40.70 41.95 0.00 0.00 0.00 0.00 0.02 0.03 GSS-7 Soil 0.20 0.19 0.16 0.14 3.37 3.36 0.06 0.06 0.26 18.76 19.02 0.06 18.14 0.25 MRG-1 Gabbro 0.18 0.18 14.70 14.83 3.77 3.77 0.07 0.18 0.19 17.94 NBS89 Lead-barium glass 8.40 8.49 0.21 0.23 0.01 0.01 0.01 0.10 0.09 0.05 0.06 NIST1880a Cement 0.92 0.92 63.83 64.23 0.25 0.26 0.00 0.12 0.12 2.81 2.80 0.01 Table 2. Analytical accuracy: comparison of certified and measured values for twelve major and minor oxides in fourteen CRMs of various types 40 2 y = 1.001x-0.009 R2 = 1.000 n = 113 80 P2O5 (measured wt %) Al2O3 (measured wt %) 100 60 40 20 30 20 10 0 0 0 20 40 60 80 0 100 10 20 30 40 P2O5 (certified wt %) Al2O3 (certified wt %) 5 20 4 15 10 5 5 y = 0.998x-0.010 R2 = 0.999 n = 112 4 3 20 2 TiO2 (measured wt %) y = 1.002x-0.001 R2 = 1.000 n = 102 TiO2 (measured wt %) K2O (measured wt %) 3 y = 1.003x-0.004 R2 = 1.000 n = 106 1 15 10 5 0 0 5 10 15 20 TiO2 (certified wt %) 0 0 0 5 10 15 0 20 1 3 4 5 100 100 6 y = 0.994x-0.001 R2 = 1.000 n = 110 80 Fe2O3 (measured wt %) Mn3O4 (measured wt %) 2 TiO2 (certified wt %) K2O (certified wt %) 60 40 7 y = 1.011x-0.052 R2 = 1.000 n = 114 80 60 40 20 20 0 0 0 20 40 60 80 0 100 20 Figures 2 - 7. Accuracy verification: comparison of certified and measured values for the WROXI standards ( CRMs ( ). The regression values y, x and R2 are for the CRMs only. Concentration Na2O Av abs diff (wt %) Av rel diff (%) No of samples (n) Av abs diff (wt %) Av rel diff (%) No. of samples (n) 40 60 80 100 Fe2O3 (certified wt %) Mn3O4 (certified wt %) ) and a large number (n) of MgO Al2O3 SiO2 P2O5 *SO3 K2O CaO TiO2 Cr2O3 Mn3O4 Fe2O3 0.069 0.222 0.147 0.473 0.063 0.107 0.051 0.284 0.022 0.136 0.107 0.210 2.49 3.85 1.49 1.50 1.25 1.10 1.54 1.95 1.43 2.51 2.15 1.76 39 71 90 109 17 38 46 85 17 2 19 94 range >1 wt% 0.024 0.1-1.0 wt% 0.043 0.042 0.044 0.012 0.013 0.017 0.055 0.016 0.013 0.006 0.022 10.3 10.2 18.2 9.30 5.60 12.5 4.84 6.55 4.44 4.04 3.01 3.69 32 29 22 7 50 10 19 22 70 15 46 12 Table 3. Absolute and relative errors for a selection of oxides calculated from a large number (n) of CRMs. Data are presented for two concentration ranges, > 1 wt% and 0.1 – 1.0 wt%. *Data for SO3 are from a series of cement and gypsum samples specially prepared at a lower (1050 °C) fusion temperature to prevent the loss of sulfur. Precision and instrument stability The precision, repeatability and reproducibility of the AxiosmAX-Minerals system are excellent, not only for short-term measurements (15 consecutive measurements, Table 4), but also for longer-term measurements (measurements carried out over a period of fourteen days). For comparison, the counting statistical error (CSE) expressed in concentration units is also shown in Table 4. Fifteen consecutive measurements of a single sample (fusion disk of a basalt rock GBW07105) demonstrate relative standard deviations better than 0.1-0.7 % at typical concentration levels greater than 0.2 wt% for many of the elements commonly analysed in wide-range oxide samples, e.g. Na2O, MgO, Al2O3, SiO2, P2O5, TiO2, K2O, CaO and Fe2O3. More importantly, this level of precision is maintained for measurements carried out over a period of 14 days, illustrating the long-term stability of the system. Compound Na2O MgO Al2O3 SiO2 P2O5 SO3 wt % wt % wt % wt % wt % wt % Certified conc. 3.38 7.77 13.83 44.64 0.946 0.02 REPEATABILITY (15 consecutive measurements) Mean conc. 3.36 7.69 13.96 44.47 0.991 0.019 Min. conc. 3.33 7.66 13.92 44.4 0.979 0.017 Max. conc. 3.39 7.71 13.99 44.54 0.999 0.02 RMS conc. 0.01 0.01 0.02 0.04 0.005 0.001 RMS relative (%) 0.42 0.17 0.12 0.09 0.51 4.69 REPRODUCIBILITY (14 days) Mean conc. 3.36 7.69 13.95 44.44 0.998 0.02 Min. conc. 3.34 7.65 13.92 44.34 0.973 0.017 Max. conc. 3.39 7.72 13.97 44.54 0.999 0.024 RMS conc. 0.02 0.02 0.02 0.06 0.007 0.002 RMS relative (%) 0.44 0.23 0.11 0.13 0.72 10.18 COUNTING STATISTICAL ERROR CSE in wt % conc. 0.01 0.015 0.019 0.035 0.005 0.001 CSE rel (%) 0.3 0.19 0.14 0.08 0.53 5 Compound K2O CaO TiO2 Cr2O3 Mn3O4 Fe2O3 wt % wt % wt % wt % wt % wt % Certified conc. 2.32 8.81 2.37 0.02 0.182 13.4 What is the FP algorithm? The intensity of X-rays measured for a given concentration of an element depends on the bulk composition or matrix of the sample being analysed. For accurate quantification we need to make so-called matrix corrections to account for the differences in bulk composition that occur from sample to sample. PANalytical’s FP or Fundamental Parameters algorithm used in the SuperQ software calculates matrix corrections from the theoretical laws governing the physics of X-rays. As such, FP models have a significant advantage over more traditional influence coefficientbased matrix corrections (e.g. theoretical alphas). Unlike theoretical alphas calculations, the FP model calculates matrix corrections that are specific to each sample. This enables accurate analyses over very wide ranges in concentration and in very different types of sample. In addition, accurate analysis can be made outside the range of concentrations bracketed by the standards. REPEATABILITY (15 consecutive measurements) Mean conc. 2.34 9.02 2.37 0.022 0.185 13.35 Min. conc. 2.33 9 2.35 0.02 0.182 13.32 Max. conc. 2.36 9.03 2.38 0.026 0.189 13.39 RMS conc. 0.01 0.01 0.01 0.002 0.002 0.02 RMS relative (%) 0.35 0.1 0.34 7.83 1.18 0.14 REPRODUCIBILITY (14 days) Mean conc. 2.34 9.02 2.37 0.023 0.184 13.35 Min. conc. 2.33 9 2.35 0.02 0.181 13.31 Max. conc. 2.36 9.03 2.38 0.026 0.188 13.39 RMS conc. 0.01 0.01 0.01 0.002 0.002 0.03 RMS relative (%) 0.37 0.14 0.31 7.59 1.22 0.19 COUNTING STATISTICAL ERROR CSE in wt % conc. 0.008 0.014 0.008 0.002 0.003 0.017 CSE rel (%) 0.34 0.16 0.34 10 1.65 0.13 Table 4. Analytical precision for WROXI fusions of GBW07105 (basalt) Pro-Trace software and standards The AxiosmAX-Minerals can be supplied with the unique Pro-Trace software and standards. Pro-Trace provides the highest quality trace element analysis (Sc to U) and targets a wide range of materials of geological and environmental significance, including rocks, soils, sediments, ores, minerals, mineral soils and fly ash. Dust removal device The AxiosmAX-Minerals is equipped with a dust collection device, to protect the instrument from dusty samples and reducing cross contamination and wear on critical components. This is particularly useful and important when pressed powder samples are used for routine analysis. Conclusions Elemental analysis with XRF is already the key to the control of quality and production processes in the many industries analysing a wide range of oxide materials. The AxiosmAX-Minerals – WROXI – SuperQ (FP) system further extends the advantages of XRF as the best analytical method for oxides analysis, and is capable of measuring all elements required to control the production and manufacture of materials such as cement, gypsum, iron and manganese ores, ceramics, bricks, glass and some heavy mineral ores. It has been demonstrated that analyses are accurate and precise and the method benefits from a simple fusion sample preparation. Furthermore, the stability of the system is such that individual calibrations can be used for months. Time-consuming restandardizations are unnecessary and the resulting data are highly consistent over time. Although the AxiosmAX-Minerals has been configured to meet industry requirements (see below), it can be upgraded easily with features such as increased power, continuous loading for extra speed of analysis, Omnian for complete standardless analysis and Pro-Trace for high-quality trace element analysis. The use of synthetic WROXI standards made from traceable compounds brings this method close to being a primary analytical method, rather than the strictly comparative method using CRMs as standards, which is commonly used in the XRF analysis of wide-range oxides. Standard configuration Optionally configured items X-ray tube Rh-anode SST-mAX with ZETA Technology Cr-anode, other anodes on request Generator 2.4 kW 3.0 kW, 4.0 kW Tube filters Brass 400 µm, Al 750 µm, Al 200 µm + 1 free choice Beam stop, brass 100, 300 µm, Be tube protection filter Fixed collimator mask 27, 30, 35 or 37 mm Programmable mask: 3 position (27, 30, 37 mm) or 6 position (6, 10, 20, 27, 30, 37 mm) Primary collimators 150 µm, 300 µm 100, 550, 700, 4000 µm (max. 3 in total) Crystals LiF200, LiF220, Ge111, PE002, PX1 LiF420, Ge111 curved, PE002 curved, InSb (flat/ curved), TLAP coated, PX4, PX5, PX6, PX7, PX8, PX10 (max. 8) Detectors Flow, scintillation Sealed Xe (duplex with flow), Hi-Per Scint Fixed channels Hi-Per channels, max. 2, for B to Mg Loading Single Continuous: 30 s/sample less instrument overhead Direct: up to 10 s/sample less instrument overhead Analysis medium Vacuum He (N2) path Dust removal device Included Global and near Spinner Included Sample changer Included Standards WROXI for 21 oxides (Na, Mg, Al, Si, P, S, K, Ca, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, Sr, Zr, Ba, Hf, Pb) (5 g/standard) Software SuperQ Omnian, Pro-Trace, FP Multi, SPC, UAI, Enhanced Data Security, Type Standardization Industry-specific modules WROXI minerals module CEMOXI cement module Oil-Trace setup standards ADPOL and TOXEL polymer modules PANalytical B.V. Lelyweg 1, 7602 EA Almelo P.O. Box 13, 7600 AA Almelo The Netherlands T +31 (0) 546 534 444 F +31 (0) 546 534 598 [email protected] www.panalytical.com High-capacity changer up to 209 samples (32 mm) or 140 samples (40 mm) Regional sales offices Americas T +1 508 647 1100 F +1 508 647 1115 Europe, Middle East, Africa T +31 (0) 546 834 444 F +31 (0) 546 834 499 Asia Pacific T +65 6741 2868 F +65 6741 2166 Although diligent care has been used to ensure that the information herein is accurate, nothing contained herein can be construed to imply any representation or warrantee as to the accuracy, currency or completeness of this information. The content hereof is subject to change without further notice.Please contact us for the latest version of this document or further information. © PANalytical B.V. [2009]. 9498 707 32612 PN7224 AxiosmAX-Minerals
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