Collection and Recycling of Used Lead Acid batteries in Japan

Current Situation of Waste Lead Acid
Battery Recycling in Japan
日本における廃鉛バッテリーの回収、リサイクルの状況及び今後の方策
Arata Abe
Yamaguchi University
1
Outline
• Japan has a car battery recycling system in which
battery manufacturers are involved.
– Battery manufacturers established the system
(voluntary approach) in 1994.
– The system was revised in 2014.
• The export of waste batteries has increased.
– The battery recyclers can not get enough waste
batteries in Japan.
• Recent Japan is more concerned with the resource
problem of the waste battery than the
environmental problem.
2
Recent movement of waste battery
recycling in Japan
1985
90
95
2000
Recycling system
05
Social
concern
Illegal
dumping
problem
Environmental problem
in Japan
15
Discussion about
new system
Car battery recycling system
Market mechanism
10
New
system
Flow outside of the system
(Market mechanism)
used
battery
export
Environmental
problem
in importing areas
waste battery export
Resource problem
3
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
Change in lead price in Japan (JPY/kg)
500
450
400
350
300
250
200
150
100
50
0
Source: Nikkan Shikyo Tsushinsha
4
Early 1990s
• Decrease of the lead price
– Yen appreciation against the dollar
– Increase of pollution control cost
– Decrease in demand of lead
– Decrease in the export of waste batteries by the
international trade regulation of hazardous waste, Basel
Convention
•  Prices of some waste batteries became negative.
•  Illegal dumping of waste batteries became a
social problem in the early 1990s.
5
Car battery recycling system in 1994
• The battery manufacturers (excluding importers)
established a car battery recycling system in 1994.
• The battery manufacturers were required to set up a
situation where a battery user can deliver the waste
battery to a battery dealer free of charge.
• The battery manufacturers were required to buy a certain
amount of secondary lead from battery recyclers.
New
New
User
free of
charge
Battery
Manufacturer
Battery
Dealer
Secondary lead
Battery
Recycler
Waste
battery
Waste
battery
disposal
6
Problem of the recycling system
• The battery manufacturers had to buy the secondary lead
from battery recyclers even when the price is higher.
– They could not select the cheaper lead.
• The national battery manufacturers lost competitiveness in
the global market.
• The battery importers increased their market share in Japan.
New
New
User
free of
charge
lower
price
Battery
Manufacturer
Secondary lead
(higher price)
Battery
Dealer
Battery
Recycler
Waste
battery
Other lead
supplier
Waste
battery
disposal
7
Discussion about the revision of the
car battery recycling system
• In 2005, the government held a committee
meeting about a new battery recycling system.
– One of the discussion points was to involve the
battery importers in the system.
• In that situation, the export of used battery to
Vietnam and Hong Kong was rapidly increased.
– Environmental problems were concerned in the
importing countries.
– The export/import control was strengthened.
• The lead price gradually increased around 2005.
• Revision of the recycling system was postponed.
8
The number of exported car batteries
3,500,000
3,000,000
2,500,000
2,000,000
1,500,000
1,000,000
500,000
0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Viet Nam
Hong Kong
South Korea
China
Source: Ministry of Finance, Japan. Statistical Code: '850710000‘ (new&used battery) 9
New battery recycling system in 2014
• Lead Acid Storage Battery Recycle Association, SBRA,
started a new car battery recycling system in 2014.
– The SBRA consists of the battery manufacturers and
importers.
• The SBRA is required to set up a situation where the
battery user can deliver the waste battery to the
dealer free of charge.
– The SBRA(manufacturers and importers) pays the costs for
the battery collection and dismantling.
• The manufacturers are not required to buy a certain
amount of secondary lead from recyclers.
– Secondary lead is traded under the market mechanism.
10
Current situation: resource problem
• The export of waste batteries to South Korea has
increased since the mid-2000s.
• The lead price became relatively higher.
– Waste batteries are traded at positive prices outside of
the battery recycling system.
• Recyclers can not do business because they do not
collect enough batteries.
– Resource problem became a large concern in recent
Japan market.
– The government and researchers raise awareness about
the flow of waste batteries.
11
The export volume of waste battery (kg)
120,000,000
100,000,000
80,000,000
60,000,000
40,000,000
20,000,000
0
South Korea
Other
Source: Ministry of Finance, Japan. Statistical Code: '854810000' (waste battery)
12
Research project
• In 2014-15, the METI Kyushu (Bureau of Economy,
Trade and Industry) and the NSST (Nippon Steel and
Sumikin Technology) conducted a questionnaire survey
about the flow of waste batteries in Kyushu area.
– Kyushu area is located in the west of Japan and very close to
South Korea.
• From the survey, they found out that the 50% of waste
batteries generated in Kyushu area were exported to
South Korea.
– They also showed that the export price was higher than the
domestic price.
• However, we can not precisely know where and how
the waste batteries would be recycled.
13
Source: Geospatial Information Authority of Japan
14
Importance of flow control
• When waste batteries are traded at negative prices,
they are regulated by the Waste Management Law.
– Battery owners are required to report on the delivery of
waste batteries to the government.
– Therefore, we can know the flow of waste batteries.
• However, waste batteries are traded at positive prices
in reality.
– Battery owners do not have an obligation to report on the
delivery of waste batteries.
– We can not know the flow of waste batteries in reality.
• Waste batteries include hazardous materials.
– It is important to understand how many waste batteries are
generated and where they are distributed.
– We need a system where battery owners report on the
delivery regardless of the waste battery price.
15
Thank you for your attention.
16