Journal of Undergraduate Research 5, 1 (2015) A Review of Latent Heat Thermal Energy Storage for Concentrated Solar Plants on the Grid Edwin Flores University of Illinois at Chicago, Chicago, IL 60607 Thermal Energy Storage has improved the dispatch ability of Concentrated Solar Power Plants (CSP), a renewable source of energy on the grid. Furthermore, Latent heat Thermal Energy Storage (LTES)shows potential as a storage technology by further reducing costs and improving efficiency for CSP plants. This papers reviews the goals for LTES, the developments in phase change materials for LTES, the types of system configurations possible, and the challenges that LTES face. From the scientific literature available, LTES systems can meet TES goals, and research is progressing in making it a scalable technology for CSP plants. Introduction Thermal Energy Storage (TES) has gained traction over the years as a way to store energy from renewable sources. Particularly, it has gained more attention in the application of Concentrated Solar Power (CSP) plants. CSP plants concentrate the suns rays to heat a heat transfer fluid that is fed it into a turbine system connected to a generator to produce electricity (see Figure 1). TES can improve the dispatch ability of CSP plants by allowing the plant to store the suns heat during offpeak times and discharge it during peak times in the absence of the sun or during shorter cloudy times, and thus, increases CSP plants annual capacity factor. For an example, TES systems with 7 hours of storage can increase a CSP plants capacity factor from 25% to as high as 43%.1 As a comparison to other renewable sources without storage, onshore wind farms have been shown to have capacity factors from 30% to 45% and solar PV have 16% to 28%.2 For this reason, increased research efforts have focused on the relationship between TES and CSP. National efforts have grown in support of high temperature TES in conjunction with CSP technology. In 2011, the U.S. Department of Energy launched the SunShot ini- FIG. 1: Illustration of CSP plant layout consisting of a solar field, TES, and power block subcomponents. Adapted from Reference 3. tiative as a collaborative project to make unsubsidized solar energy cost competitive by the year 2020.4 The goal is to reduce the installed cost of solar energy systems about 75% of 2010 costs in order to increase large-scale adoption of the solar technology.4 One focus of the program involves CSP technology with TES. Its specific milestone is to achieve a subsidy-free levelized cost of electricity of 0.06 kW/h by the end of 2020.4 Current records for 2013 show an achievement of 0.13 kW/h, which is about 62% reduction from 2010s 0.21 kW/h.4 The Sun-Shot Initiative is benefiting research in lowering costs and improving performances of TES in CSP plants. With regard to TES technology, three types of energy storage exist:sensible heat, latent heat and thermochemical. Sensible heat Thermal Energy Storage (STES)uses either a solid or liquid as storage media by increasing the temperature of the medium as more thermal energy is stored. Latent heat Thermal Energy Storage(LTES or LHTES) stores energy by converting storage material from one phase to another (typically a solid to liquid to reduce volumetric costs). Materials used in LTES are commonly referred to as Phase Change Materials (PCMs). Thermochemical Thermal Energy Storage stores and discharges energy by making and breaking chemical bonds. Each Thermal Energy Storage type has different research projections, with sensible heat TES (STES) being the most mature technology for CSP plants, followed by LTES, and thermochemical TES as being the least mature technology.1 Various reviews have focused on TES with regard to different design types and their techno-economic challenges.1,3After the successful commercialization of Sensible heat TES, Latent heat Thermal Energy Storage(LTES) is the next concept that can hold better performance for CSP plants, if designed well. This review paper will focus on current trends in LTES for application in CSP plants. The general workings of LTES systems and their ideal qualities for TES are explained, and the current status and research on storage media for LTES is reviewed below. Possible design types, challenges and future research possibilities for LTES are also presented. This paper will present the reader with the status of LTES and its potential in improving CSP plants. Journal of Undergraduate Research 5, 1 (2015) TABLE I: Key requirements for developing TES systems for CSP plants.Table data taken from References 1,6 1 High energy density capability of storage material 2 Efficient heat transfer between the storage material and HTF 3 Fast response to load changes in the discharge mode 4 Low chemical activity of storage material and HTF towards the materials of construction 5 Good chemical stability of storage material/HTF and temperature reversibility in a large number of thermal charge/discharge cycles comparable to a lifespan of the power plant, 30 years 6 High thermal efficiency and low parasitic electric power for the system 7 Low potential contamination of the environmental caused by an accidental spill of large amount of chemical used in the TES system 8 Low cost of storage material, taking into account the embodied energy (carbon) FIG. 2: T-s diagram for steam production in a power plant with thermal storage process. Adapted from Reference 5 9 Ease of operation and low operational and maintenance costs 10 Feasibility of scaling up TES designs to provide at least 10 full load operation hours for large-scale solar power plants of 50 MW electrical generation capacity and larger General LTES Systems Workings and Goals Phase Change Materials and Enhancement Methods Latent heat Thermal Electric Storage(LTES) works through an isothermal process in which the storage material changes phases. This characteristic can provide enhanced storage capacity when compared to Sensible heat Thermal Energy Storage (STES)systems of the same temperature range since STES is limited by the need to store at higher temperatures to achieve the desired output temperature for the turbine systems. Also, LTES can potentially enable a smaller, more efficient, and lower cost alternative to STES due to storage capacity being related to enthalpy of phase change of the material (see Figure 2). For this reason, LTES commonly uses phase changes between solid and liquid states, due in large part to its lower volumetric expansion, compared to liquidgas, and its high latent heat compared to solid-solid transition. After years of research development in overall TES technology, beginning with sensible heat TES, various characteristics have emerged to define an ideal TES. DOEs requirements for TES under the SunShot Initiative seeks to improve heat transfer and thermal energy storage medium, lower the systems costs to less than 15 kW/h, increase the exegetic efficiency to greater than 95%, and lower material degradation due to corrosion to less than 15 m/year.4 Research in Europe proposed a methodology that summarized the key requirements for developing a thermal energy storage system for CSP (see Table I).6 These are currently the targets that researchers in TES would like to achieve. LTES systems show potential in fulfilling several of these categories including reduction of component materials and costs and increasing high energy densities capabilities when combined with thermo-enhancing elements. Phase Change Materials (PCMs)are the storage medium for LTES systems. Their energy storage capability depends on the thermal properties of the materials. For PCMs, a high latent heat of fusion is desired in order to function within the high operating temperatures for the power block (or turbine system of the CSP plant). Additionally, high thermal conductivity for materials is desired since it positively affects the dynamics of heat transfer and the performance of the system. It was shown that a reduction of heat transfer tubes for concrete TES systems was possible for concrete with higher thermal conductivities.7 Table II presents some of the potential PCMs for LTES systems. Although thermal physical properties vary across material types, ways to improve some of these properties to fit the desired ranges for a CSP plant do exist. Some research has focused on improving the low thermal conductivities of PCMs. Recent experiments have demonstrated that adding high thermal conductivity materials such as graphite, metal fibers or metal/ceramic matrices to PCMs can increase heat transfer.10 A recent study that added graphite foam to the PCM material, Magnesium Chloride (MgCl2 ),similarly indicated that heat transfer was greatly enhanced due to graphites high thermal conductivity, processing ability and chemical stability.11 Some of the key findings for graphite foam LTES were that round trip energy efficiencies increased from 68% to 97% and that the number of heat transfer pipes decreased by a factor of eight, which can lead to significant cost reductions.11 By improving material properties of PCMs, greater system performances can be 29 ©2015 University of Illinois at Chicago Journal of Undergraduate Research 5, 1 (2015) tween the tanks (common in sensible heat thermal energy storage), or passive systems, where the storage medium is solid, contained in one tank, and the heat transfer fluid passes through the storage material only for charging and discharging.Most Latent heat Thermal Energy Storage (LTES)systems are passive system types to ensure that phase changes occur in a controlled environment. The systems in this review are:embedded structures LTES,packed bed/thermocline LTES, and cascading LTES1,3 ,each with their own unique characteristics in improving the overall performance of LTES. TABLE II: Published data on potential latent heat storage materials. Table data taken from from References 1,8,9. Tmelt Tmelt Material [◦ C] [◦ F] Latent heat of fusion [J/g] Thermal cond. [W/(m K)] 307 585 NaNO3 177 0.5 318 604 77.2 mol% NaOH-16.2% NaCl-6.6% 290 Na2 CO3 320 608 54.2 mol% LiCl-6.4% BaCl2 -39.4% 170 KCl 335 635 KNO3 88 340 644 52 wt% Zn-48% Mg 180 348 658 58 mol% LiCl-42% KCl-33% NaCl 170 380 716 KOH 380 716 45.4 mol% MgCl2 -21.6% KCl-33% 284 NaCl 381 718 96 wt% Zn-4% Al 397 747 37 wt% Li2 CO3 443 829 59 wt% Al-35% Mg-6% Zn 310 450 842 48 wt% NaCl-52% MgCl2 430 0.96 470 878 36 wt% KCl-64% MgCl2 388 0.83 487 909 56 wt% Na2 CO3 -44% Li2 CO3 368 2.11 500 932 33 wt% NaCl-67% CaCl2 281 1.02 550 1022 LiBr 203 632 1170 46 wt% LiF-44% NaF2 -10% MgF2 858 1.20 660 1220 Al 398 250 714 1317 MgCl2 452 149.7 Na2 CO3 -35% 0.5 0.5 Embedded Stuctures LTES 138 K2 CO3 - 275 One concept of embedded structures LTES employs pipes embedded in the storage medium to transfer heat effectively as the heat transfer fluid passes through the pipes. One study used a shell and tube heat storage unit as a LTES because of its high efficiency and relatively smaller volume.13 In this particular unit, the Phase Change Material (PCM) fills the annular shell space around the tube while the heat transfer fluid flows within the tube and exchanges the heat with the PCM. 2.04 Another embedded structure LTES uses a sandwich concept for PCM using different fin materials made from graphite or aluminum.13 The fins are mounted vertical to the axis of the tubes and the PCM is placed between fins. The fins enhance the heat transfer between the PCM and heat transfer fluid.13 Systems such as these have increased the thermal power densities to 10-25 kW m−3 .1 achieved, leading to cost reductions in other components such as heat exchangers. Other methods to improve the heat transfer of PCM materials are macro- and microencapsulation. Encapsulation involves putting PCMs in capsules made from higher conducting materials as a way to overcome difficulties of low heat transfer of large masses of PCM. Moreover, encapsulation of PCMs reduces the PCMs reactivity with the surrounding environment and controls the changes in the PCMs volumes as the phase changes occur.1 Macro-encapsulation involves larger sized capsules, but requires labor-intensive manufacture processes.3 On the other hand, microencapsulation involves smaller sizes and cheaper batch manufacturing processes. For this reason, micro-encapsulation is investigated more often, particularly for radius sizes such as 0.5cm.12 By encapsulating PCMs, less storage medium is needed while thermal conductivity increases, thus leading to potential cost reductions for LTES systems. Another concept under consideration is the employment of embedded gravity assisted Heat Pipesor thermosyphons between a PCM and heat transfer fluid in order to improve heat transfer (see Figure 3). Many researchers have focused their efforts on investigating the system properties of these systems.14-17Heat pipes have a high thermal conductivity, allowing them to increase the rate of heat transfer between the heat transfer fluid and PCM.18Additionally, heat pipes can be modified to operate passively in specific temperatures ranges and can be fabricated in a variety of shapes. Of all these variations for embedded structures LTES, heat pipes LTES has been studied closely for integration to a modeled Concentrated Solar Power (CSP) plant. One study found that longer heat pipe condenser length increased the surface area available for the phase change, enabling higher energy storage.14 However, a tradeoff between storage costs and heat exchange rates between the heat transfer fluid and PCM emerged due to optimum longitudinal spacing between heat pipes.14 This study is critical for understanding the methodology to determine the optimum design for LTES embedded with heat pipes when working in conjunction to CSP plant operation. Latent Heat Thermal Energy Storage System Types In order to achieve the desired efficiencies and energy capacities for Thermal Energy Storage (TES), various system designs have been proposed. In general, these systems are categorized in two groups: active systems, where the storage medium is a fluid and flows be30 ©2015 University of Illinois at Chicago Journal of Undergraduate Research 5, 1 (2015) FIG. 4: Schematic illustration of: (a) latent thermocline storage system (LTES), (b) capsule cross-section. Adapted from Reference 14 FIG. 3: Schematic illustration of: (a) close up view of HTFs pipe with gravity heat pipes (b) gravity heat pipes embedded latent thermal energy storage (HP-TES). Adapted from Reference 14. different temperature ranges to convert liquid to gas (an isothermal process) and a higher temperature to superheat the steam in order to increase the turbine efficiency (see Figure 2). A cascading system would utilize certain PCM materials in discharging energy during the liquidgas phase of the steam Rankine cycle. Then other PCMs would provide the energy at the appropriate high temperature to superheat the steam in order to increase the turbine efficiency. Currently several options exist for LTES systems that improve heat transfer between PCMs and heat transfer fluid and lead to material and cost reductions. Moreover,quantitative studies have been performed on some systems to estimate the LTES performance on the storage system by itself or connected to a CSP plant.14,15 These studies are paving the way to better understand the performances and feasibility of LTES systems before actual construction, investment, and testing of a fullscale LTES system connected to CSP plant.Continued research on LTES system designs will help overcome the challenges in construction of full-scale LTES system. Packed bed systems Packed bed systems use a storage tank that contains material elements, in this case PCMs, positioned in various shapes and sizes. These elements help transfer heat from the heat transfer fluid as it flows between these elements and stores the thermal energy for later use.These systems act similar to a thermocline system, in which thermal gradient develops within the tank (see Figure 4). The hot heat transfer fluid is pumped to the top in charging mode and pushes the colder fluid to the bottom. These elements act as filler materials to maintain an ideal thermal gradient and reduce the natural convection within the liquid. These systems are mostly single tanks, which reduce costs compared to sensible heat Thermal Energy Storage systems that use two tank systems to establish a thermal gradient. Packed bed systems with encapsulated PCMs have been studied in detail with regard to their dynamic performance when incorporating operational conditions found in aCSP plant.Researchers found that the use of smaller PCM capsules (.0075 m or less) can greatly reduce the tank volume by up to 40% compared to similar systems with sensible materials.15 Overall, the numerical study showed the effectiveness of packed bed thermocline systems and provided a procedure to design an optimum system with operational requirements for a CSP plant. Challenges of Latent Heat Thermal Energy Storage Although research has established tools for understanding and evaluations on the potential of Latent heat Thermal Energy Storage (LTES) systems, various challenges still exist in the deployment of LTES systems.These challenges have been reviewed by Steklie et. al, and are elaborated in this section on tank Phase Change Material (PCM) TES systems and encapsulated TES systems.3 Some of the setbacks are attributed to poor heat performances, manufacturing difficulties, and durability of LTES systems. Nonetheless, opportunities do exist for future research to investigate these setbacks. Challenges for Tank PCM TES systems include poor heat transfer, low energy efficiency, and added costs of Cascading Systems Cascading systems utilize more than one PCM in a single tank in order to maximize the exergetic efficiency.16,17 Since CSP plants utilize a steam Rankine cycle, they need 31 ©2015 University of Illinois at Chicago Journal of Undergraduate Research 5, 1 (2015) to overcome poor heat performances of PCMs, to discover manufacturing methods for microencapsulation, and to test the durability of LTES after various charging/discharging cycles. Moreover, determining and lowering the costs for design and construction processes need further investigation before a full scale LTES is implemented to a CSP plant.A study by Nithyanandam et al. provides one example of research analyzing the techno-economic feasibility of LTES systems and performance when coupled to CSP plants. This study found that Encapsulated PCM TES and LTES with embedded heat pipes with a two-tank Sensible heat thermal energy storage system can meet SunShot requirements in costs (6 ¢kWh−1 ), energetic efficiency, and performance for Supercritcal-CO2 cycles rather than steam cycles.12 With regard to steam Rankine cycle, the Levelized Cost Of Electricity (LCOE)for both systems were higher, ranging in 9-10 ¢kWh−1 .12 Research like this shows promise for LTES systems to become a competitive TES technology, even despite the above named challenges. cascading system variations. Typically, large tanks filled with a PCM (commonly a salt) suffer from a low heat discharge rate due to a buildup of solids near the heat transfer area.3 The poor energetic efficiency is due to the fact that TES systems incorporating one PCM can only operate at a given temperature. This limits the TESs operation to specific parts of the steam Rankine cycle for a Concentrated Solar Power (CSP) plant. Various solutions have been proposed to counter these challenges, although bringing with it an added cost to the system as a whole. Further research is needed to ascertain if the added cost of improvements to the tank PCM TES systems pays off in the performance of the overall CSP plant while reducing costs in other components such as pipes, heat exchangers and PCM. Encapsulated PCM TES systems has its own set of challenges, which focus on the manufacturing methods needed to create a durable capsule for high temperature CSP plant. Since encapsulation of PCM requires high temperature durability and a void space to allow for expansion of the material, methods of manufacturing encapsulated materials for these applications need further studies.1,3 Moreover, higher costs are assumed in developing such manufacturing methods and testing their quality control to ensure the encapsulated PCMS last for 30 years as required for CSP plants. Further research on analyzing manufacturing methods, testing the reliability of the production, and lowering its costs is called for in order for Encapsulated PCM TES systems to be a viable model. Other challenges that LTES systems face,in common with other sensible heat TES, are corrosion at high temperatures and loss of mechanical strength at high temperatures. Standard materials of containment construction such as carbon and stainless steel have corrosion rates higher than 15 µm yr−1 at 650 ◦ C when containing solar salt.1 Corrosion measurement techniques for high temperature applications are also time intensive in gathering data (months to years) and limited to testing a set of conditions at a time.3 Additionally containment materials lose mechanical strength at high temperatures. Methods such as internal insulation and shot peening (a type of strain hardening)do exist to mitigate these strength losses, but further research is suggested in evaluating any side effects when containing various PCM for many charging/discharging cycles and any associated costs for maintenance. This section clearly indicates more research is needed 1 2 3 Conclusion The status of LTES systems in the areas of requirements, material components, systems types, and challenges has been reviewed above. Research on LTES systems continues to look toward enhancing PCMs thermophysical properties,while trying to be cost effective. Moreover, several types of LTES systems indicates that they are capable of increasing thermal storage and heat transfer and at the same time offsetting other system costs.The challenges for LTES present opportunities of future investigations toward developing better tank storage materials with less corrosion and improving manufacturing practices for encapsulated phase change materials. Although full-scale LTES systems have not yet been built, numerical models estimate that encapsulated phase change materials TES and heat pipes TES have potential in meeting performance and cost requirements compared to todays sensible heat TES technologies. A pilot plant for LTES is needed to validate numerical models and show further insight on the feasibility of LTES. Research in LTES systems in general point toward material research and manufacturing research in order to set the stage to build a full scale LTES system and prepare it for commercialization in the future. 4 S. Kuravi, J. Trahan, D. Y. Goswami, M. M. Rahman, and E. K. Stefanakos, Progress in Energy and Combustion Science 39, 285 (2013). Transparent cost database (2009-2014), URL http://en. openei.org/wiki/Transparent_Cost_Database. J. Stekli, L. Irwin, and R. Pitchumani, Journal of Thermal Science and Engineering Applications 5, 021011 (2013). 5 6 7 32 S. E. T. Office, SunShot initiative portfolio book. (????). R. Tamme, D. Laing, and W. D. Steinmann, Journal of Solar Energy Engineering-Transactions of the Asme 126, 794 (2004). R. Adinberg (2010). D. Laing, W.-D. Steinmann, M. Fi, R. Tamme, T. Brand, and C. Bahl, Journal of Solar Energy Engineering 130, ©2015 University of Illinois at Chicago Journal of Undergraduate Research 5, 1 (2015) 8 9 10 11 12 13 14 15 16 17 011006 (2007). M. M. Kenisarin, Renewable & Sustainable Energy Reviews 14, 955 (2010). H. Garg, S. Mullick, and A. Bhargava, Compilation and indexing terms (Elsevier, Inc., 2014), chap. Solar thermal energy storage. J. Wu, J. Li, X. Xu, L. Yang, J. Wu, F. Zhao, and C. Li, Journal of Wuhan University of Technology-Mater. Sci. Ed. 24, 651 (2009). W. Zhao, D. M. France, W. Yu, T. Kim, and D. Singh, Renewable Energy 69, 134 (2014). K. Nithyanandam and R. Pitchumani, Energy 64, 793 (2014). W.-D. Steinmann, D. Laing, and R. Tamme, Journal of Solar Energy Engineering-Transactions of the Asme 131 (2009). K. Nithyanandam and R. Pitchumani, Applied Energy 126, 266 (2014). K. Nithyanandam, R. Pitchumani, and A. Mathur, Applied Energy 113, 1446 (2014). Y.-Q. Li, Y.-L. He, Z.-F. Wang, C. Xu, and W. Wang, Renewable Energy 39, 447 (2012). H. Shabgard, C. W. Robak, T. L. Bergman, and A. Faghri, Solar Energy 86, 816 (2012). 33 ©2015 University of Illinois at Chicago
© Copyright 2026 Paperzz