TACTICAL UAV WITH IN FLIGHT ADJUSTABLE PROPELLER, COMPUTER PROGRAM WHITE EAGLE 2 KOSTA VELIMIROVIĆ Military Technical Institute, Belgrade NEMANJA VELIMIROVIĆ Faculty of Mechanical Engineering, Belgrade Abstract: The metod for estimation piston-engine, long range, UAV PEGASUS (with in flight adjustable propeller) performances is presented in this paper. Total energy model programme (WHITE EAGLE 2) is basis for performance calculation. Insted of fixed pitch propeller, using in flight adjustable propeller, significantly improves take-off, climb, range, endurance and lowers noise. Method and its results are ilustrated by numerical example. Key words: Tactical Unmanned Aerial Vehicles, long range, propeller, piston-engine, performances, fixed pitch propeller, in flight adjustable propeller. Memoriam et honor general Milutin Milovanović, Kajmakcalan's hero, the holder of decorations White Eagle with swords 1. INTRODUCTION Unmanned Aerial Vehicles (UAVs) are remotely piloted or self-piloted aircraft that can carry cameras, sensors, communications equipment or other payloads. They have been used in a reconnaissance and intelligence-gathering role, and more challenging roles are envisioned, including combat missions providing attack capability for high-risk missions. In this paper, one improvement flight performance UAV PEGASUS (Figure 1) is presented. Reason for the improvement is replacement fixed pitch propeller with in flight adjustable propeller. Figure 2: UAV PEGASUS, long range, PARTNER 2011 exposition The pitch of fixed pitch propeller is set and cannot be changed. With this type of propeller, the best efficiency is achieved only at a given combination of airspeed and number of revolutions. Blade angle, usually measured in degrees, is the angle between the chord of the blade and the plane of rotation and is measured at a specific point along the length of the blade. Figure 1: UAV PEGASUS 196 Figure 3: Pusher propeller - Pith or Blade Angle (teta) Figure 5: Fixed - pitch,climb and cruise propellers The purpose of varying pitch angle is to maintain an optimal angle of attack (maximum lift to drag ratio) on the airplane propellers as the aircraft speed varies. This is the reason in flight adjustable propellers were invented. An adjustable pitch propeller allows an onboard flight system to change the pitch of the propeller to give the best thrust characteristics for any given flight condition. These propellers allow to adjust the pitch of the propeller during flight. This allows to achieve many different rating. 2. WHITE EAGLE 2 COMPUTER PROGRAM Figure 4: Fixed - pitch propellers White Eagle Computer program is used for the calculation of basic and special performances tactical, piston-engine, UAVs long range (Figure 2). There are two types of fixed-pitch propellers—the climb propeller and the cruise propeller. Whether the airplane has a climb or cruise propeller installed depends upon its intended use: The program consists of several modules: 1. Мodule for determining the mass UAV, The climb propeller has a lower pitch, therefore less drag. Less drag results in higher number of revolutions and more horsepower capability, which increases performance during takeoffs and climbs, but decreases performance during cruising flight. 2. Airport Module - based on current meteorological conditions determine the data of the airport. This module requests data: frontal wind speed, slop and quality of the runway. 3. Atmosphere Module - data calculations are made for the altitude. It works for all conditions from polar to tropical. The cruise propeller has a higher pitch, therefore more drag. More drag results in lower number of revolutions and less horsepower capability, which decreases performance during takeoffs and climbs, but increases efficiency during cruising flight. 4. Aerodynamics Module - loaded aerodynamic characteristics of clean, takeoff and landing configurations. This module also presents data on the aerodynamic characteristics of the launcher and missiles under the wing. − Low Pitch Propeller properties: o Low speed flight o Good Acceleration o Good Climb o Finer speed control throughout throttle range — particularly at low throttle settings 5. Engine Module - two-strokes engine, provides information on the performance and fuel consumption in function of the regime, the number of revolutions and the height of flight. 6. Propeller Module - aerodynamic data, two blade pusher propeller. Data from this module are used for the calculation of propeller thrust forces installed. − High Pitch Propeller properties: o High speed flight o Poor Acceleration o Poor Climb 7. Performance Module - compute the minimum and maximum speed, climb, ceiling... 8. Turn Module - turnaround data calculation. 197 9. Takeoff and Landing Modules - presents all data related to the take-off or landing. The data refers to the characteristic length, velocity, time and fuel consumption. 10. Cruise Module - optimal parameters of cruising and endurance. 11. Start - compute fuel consumption and other data. 12. Planning module 13. Range Module - the most complex module of the computer program White Eagle 2. This module calls all the listed modules and determine the maximum endurance of the flight profile. Figure 6: Propeller power coefficient teta = 15°, 17.5°, 20°, 22.5°, 25° 3. NUMERICAL EXAMPLE Climb capability and other performances UAV PEGASUS (propeller blade angle teta =15°,17.5°,20°,22.5°,25°) are presented in numerical example. UAV PEGASUS data: Engine: Engine power: Propeller: Wing span: Wing area: Fuel: Maximum take-off weight two-strokes, boxer, air-cooled, direct drive, fuel-injection 32 КW, maximum speed 6500 (revolutions per minute) Two blade, pusher, diameter 0.813 m 6.34 m 4.24 m2 70 kg Figure 7: Propeller efficiency teta =15°,17.5°,20°,22.5°,25° Numerical example - varying propeller blade angle (teta) and corresponding flight performances. Performances of UAV PEGASUS (weight=202 kg) are presented in Figures 8, 9 and 10. 230 kg The Figures 6 and 7 show some propellers performance. Pitch teta=15° teta=17.5° teta=20° teta=22.5° teta=25° propeller static forces h=0 m (N) 695 598 491 403 max.speed climb h=0 m (m/sec) max.speed climb h=3000 m (m/sec) min. time climb h=0-3000m (sec) 7.84 6.46 5.40 4.60 4.34 3.45 2.83 2.30 512 631 761 907 horizontal speed max h=4000 m (km/h) 214.2 203.5 194.2 Horizontal turn load max h=0 m (-) 3.35 3.07 2.88 2.71 Figure 8: Performances UAV Pitch horizontal speed max h=0 m (km/h) teta=15° teta=17.5° teta=20° teta=22.5° teta=25° 237.8 226.0 217.2 horizontal speed max h=3000m (km/h) 221.5 210.7 201.8 Figure 9: Performances UAV 198 Pitch Horiz. turn load max h=3000 m (-) teta=15° teta=17.5° teta=20° teta=22.5° teta=25° 2.28 2.08 1.95 1.83 Take-off ground Specific range, rating Specific endurance, fuel flow, rating 55 % 80% run/take off h=3000 m h=3000m (km/kg distance m (kg fuel/hr) fuel) m=230 kg 144/225 16.49 9.15 176/266 24.85 7.37 228/329 29.71 5.95 322/443 31,09 4.49 Figure 10: Performances UAV meter. Torque from the electric motor is multiplied in a Important facts: planetary gear drive which turns the lead screw. UAV weight is 202 kg, UAV take-off weight is 230 kg. Propeller teta=15° is very "low load", if rating ≥ 60% than number of revolutions per minute ≥ 6500 propeller teta=17.5° is "low load", if rating ≥ 80% than number of revolutions per minute ≥ 6500 Propeller teta=25° is "highly loaded". Engine can`t reach a maximum speed (6500 revolutions per minute) and maximum power, rating 100% . Analysis of results shows the benefits of installing in flight adjustable propellers instead of fixed - pitch propellers are: shorter take-off, higher rate of climb and fuel - efficient cruising. Figure 12: In flight adjustable propellers 7. TECHNICAL SOLUTION In-flight pitch adjustment is like shifting the gears of a car in order to save fuel, engine wear and reduce noise. 7. CONCLUSION Presented preliminary analysis shows that discussed UAV can be equipped with in flight adjustable propeller. Replacement fixed-pitch propeller with in flight adjustable propeller would be useful. Use in flight adjustable propeller reduces fuel consumption. It also reduces the required amount of fuel in tanks. In-flight pitch adjustment is like shifting the gears of a car in order to save fuel, reduce engine wear and reduce noise. Further project development of tactical UAV PEGASUS should consider it as a aircraft equipped with in flight adjustable propeller. References Figure 11: In flight adjustable propellers [1] F.Smetana, Flight vehicle performance and aerodynamic, AIAA Wright-Patterson Air Force Base, Ohio [2] Bajović, M., Velimirović, K., Molović V, „Lasta – avion za osnovnu obuku pilota borbenih aviona“ ,Oteh 2005 Vojnotehnički institut, Beograd ,2005. [3] Bajović, M., Velimirović, K., Molovoć V, „Estimacija performansi klipno-elisnog aviona“ ,Oteh 2007 Vojnotehnički institut, Beograd ,2007. [4] Bajović, M., Velimirović, K., Molović V, Velimirović, N., „Analiza aerodinamčkih koeficijenata na osnovu aerotunelskih i letnih ispitivanja“ ,Oteh 2009 Vojnotehnički institut, Beograd ,2009. The ability to change the pitch in flight is as significant for the airplane pilot as for the driver of a car to shift gears in the transmission. This results in substantial savings in fuel, engine wear and noise. Pilot controls the pitch through the toggle switch. Pressing the toggle switch one way sends electric current through the graphite brushes to the slip rings and finally to the electric motor. Depressing the toggle switch the other way-reverses the polarity of the current and the rotation of the electric motor. As long as you hold the switch in one direction the pitch changes in that direction and you observe the result on your RPM meter. The pilot uses a switch and observes the results on the engine RPM 199 lithium-ion and lithium-ion iron phosphate batteries, YUCORR-2012 Tara, 2012 [8] K..Velimirović, N.Velimirović,Tactical UAV Pegasus as a platform to carry misiles , OTEH-2011 Beograd, 2011. [9] K..Velimirović, N.Velimirović, Određivanje maksimalnog taktičkog radijusa klipno-elisne bespilotne letelice, program BELI ORAO, SYM-OPIS-2011 Tara, 2011. [5] K..Velimirović, N.Velimirović, Određivanje maksimalnog taktičkog radijusa naoružanog klipnoelisnog aviona program, SYM-OP-IS-2010 Tara, 2010. [6] K..Velimirović, Lj.Gajić-Krstajić, N.Velimirović, Neke prednosti vodoničnih gorivih ćelija u odnosu na litijum-polimer akomulatore za propulziju mini bespilotn letelice, YUCORR-2011 Tara, 2011. [7] K..Velimirović, Lj.Gajić-Krstajić, N.Velimirović, Propulsion unmanned aerial vehicles-comparasion 200
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