Page 1 of 26 Using used tyres as an alternative source of fuel Reference values and characterisation protocols Copyright Aliapur 2009 Reference document July 2009 R&D Department U Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 2 of 26 In the first part of the present document, there is a presentation of the “reference values” established by Aliapur on the basis of analyses carried out in 2007 and 2008 on several representative samples of the arising of used tyres, with regard to the most relevant physical and chemical parameters for using tyres as fuel: heat output and the fundamental composition of tyres. These reference values are made available to industries that utilise used tyres as fuel to help them calculate and declare their CO2 emissions in the context of the National Allocation Plan of CO2 allowances1. This work was the opportunity to position used tyres as one of the main other sources of traditional solid fuels. In addition, in the second part, this work presents the particularities of the characterisation protocol for the tyres and the analyses of the various physical and chemical parameters (and, in particular, the biomass fraction of used tyres). This document has thus been produced for both industrialists who use used tyres, as well as the Administration, in the context of the dispensation accorded by the MEEDDAT (the French state department for the ecology, energy, sustainable development and land use) on the use of a default value for the biomass fraction for used tyres in the calculation of CO2 emissions. 1 A decree dated 31 March 2008 concerning the verification and quantification of emissions declared in the context of the European greenhouse gas emissions trading scheme for the period 2008-2012. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 3 of 26 Document written with the assistance of CONTENTS Introduction and context................................................................................... 4 I. Reference values .......................................................................................... 6 A. Spotlight on the key parameters ..................................................................... 7 B. Comparison with other solid fossil fuels ....................................................... 7 C. Values for the other elements in the fundamental composition .................. 9 II. Characterisation protocol for used tyres ........................................... 10 A. Used tyres: a homogenous product in terms of their uses… .................... 11 B. The different stages in the sampling protocol: taking and preparing the sample.................................................................................................................. 12 1. Simplified sampling protocol diagram ............................................................ 2. Detailed protocol – the constraints and requirements for each stage 12 ................. 13 C. The analysis methods specific to used tyres .............................................. 15 D. The particular case of analysing the biomass fraction of tyres ................. 17 III. Appendices ................................................................................................... 18 Appendix I: Bibliographical sources ................................................................. 18 Appendix II: Excerpt from the circular dated 01 July 2008 from the MEEDDAT – dispensation granted for evaluating the biomass fraction of tyres ..................................................................................................................... 18 Appendix III: Detailed analysis methods for the different phases .................. 19 Appendix IV: Results of analyses methods on the elementary composition of Passenger car and Truck ELT ....................................................................... 24 Appendix V: Detailed analysis results for 10 batches of shredded used tyres ..................................................................................................................... 25 Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 4 of 26 Introduction and context In the face of various new regulatory contexts and the importance of sustainable development, the used tyre recycling sector has become organised so as to be able to codify and harmonise its activities and provide homogenous products in terms of quality (format, cut quality and composition). Standardisation of characterisation methods and specific analyses for used tyres has played a part in changing their status from waste to product. At the French level, a standardisation committee (CN-PUNR-AFNOR2) focusing on the products made from ELT (end-of-life tyres) has been working since 2005 on establishing experimental standards so as to have common measurement and sampling methods3. With the AFNOR standards that have already been published, France is currently the most advanced European country in terms of standardisation of the products obtained from ELT: French works are proposed as the work basis for defining European standards. A similar approach to standardisation of common methods for analysing solid recovered fuels is currently under way at the European level (TC 343) and should result in the publication of a proposed standard by the end of 2008. In this context, Aliapur is highly involved in the works conducted by the committees of the European Committee for Standardization for used tyres: in this context, and in particular in terms of solid recovered fuel, Aliapur has had tested on its products all the methods proposed by the TC343 work group and has been able to show that some of these methods might have limitations when applied to shredded tyres. → The implementation of a characterisation protocol and analysis methods specific to ELT is thus an essential step. 2 5 groups of experts have been created, including a group on tyre shredding, which works in particular on sampling shredded stock of ELT, the preparations for analysis of the chemical composition of the sample and the analysis methods for the chemical composition, and a liaison group for the technical committee on solid recovered fuels. 3 AFNOR XP T47-751: End-of-Life Tyres (ELT) - Determination of the format of products from primary shredding - Manual method based on the measurement of the largest projected length AFNOR XP T47-753: End-of-Life Tyres (ELT) - End-of-life tyres (ELT) - Determination of the format of products from primary shredding – Method based on the automated measurement of the largest projected length Determination of the particle size analysis of granulates issued from End-of-Life Tyres - Method based on the mechanical sieving of product. AFNOR XP T47-756: End of life tyres (ELT) - Sampling of products from primary shredding - Conveyor scenario AFNOR XP T47-757: End-of-life tyres (ELT) – Determination of the format of products from primary shredding – Protruding wire evaluation method Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 5 of 26 Different regulatory requirements imposed on industries that use ELT need specification of the protocol for characterising tyres and conducting physical and chemical analyses. They also need to have reference values at their disposal. Certain industries, such as cement works and boiler rooms, reduce their consumption of traditional fuels and thus also Used tyres have the advantage of presenting not only a high of traditional solid fuels (coke and coal), but also renewable should not be neglected. use ELT as fuel so as to reduce their energy bills. NCV that is similar to that and mineral fractions that Since the implementation of the National Allocation Plan of CO2 allowances in France4, industrialists have been subject to new regulatory requirements that impose calculating and declaring their CO2 emissions (including those associated with the combustion of ELT) every year to the Authorities. Depending on the level of emissions for these sites, and of the relative importance that tyres can represent in relation to other sources of emissions, industrialists must calculate their CO2 emissions using the following parameters, determined with a method level5 that is more or less high: quantity of fuel, NCV and emission factor (carbon content, taking into account any possible biomass fraction). Depending on the level of emissions on the site and the status of tyres among the other fuels used (major, minor or marginal flow), industrialists must use either default values or specific values obtained from analyses carried out by an ISO 17025:2005 certified laboratory, whilst respecting the requirements in terms of sampling method and frequency of analysis6. A general dispensation was granted by the MEEDDAT for the biomass fraction of ELT7 for 2008 and authorises operators to use a default value rather than carry out specific analyses for the biomass fraction, regardless of the category of tyre (major, minor or marginal). This value was established by the MEEDDAT on the basis of the initial data provided by Aliapur in 2007 on the concentration in natural rubber (the MEEDDAT retained 14.6 % of natural rubber for average tyres – see Appendix I). In accordance with the European Directive, this dispensation must nevertheless be reevaluated at the national level every year. → Given the new elements provided by the results of studies and analyses conducted on the initiative of Aliapur in 2008, Aliapur considers that it is necessary to provide additional information on this subject. 4 PNAQ established by France for the period 2005-2007 (PNAQ 1), then 2008-2012 (PNAQ 2) following the European Directive known as the Quotas Directive : 2003/87/EC 5 The method level defines: on the one hand, the expected precision of the activity variables (that is, the quantities of fuel consumed (a “performance obligation”) and, on the other, the requirements in terms of sampling and measuring emission and oxidation factors and the NCV (an “obligation of means”). 6 Excerpt from the decree of 31 March 2008 (annex I, §III-3): “The operator must provide proof that the samples obtained are representative and exempt of bias. The respective value must only be used for the delivery period or the batch of fuel or materials of which it is representative. […] The sampling procedure and frequency of analysis must make it possible to guarantee that the annual average for the parameter in question be determined with maximum uncertainty that is less than one third of the maximum uncertainty required by the method level approved for the activity data concerning the same flow.” If if it impossible for the operator to meet this requirement, minimal frequency of analysis are provided in the decree. 7 Appendix II of the Circular dated 1 July 2008 Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 6 of 26 I. Reference values The reference values presented in the present document were obtained from the results of analyses carried out in the laboratory on 8 samples of shredded ELT (5 samples from production and 3 samples from loading the barge). In order to take into account the heterogeneity of the tyres at the microscopic level, it is necessary to either take a large number of samples, or a smaller number but with preparation work. Given the number of characteristics to be analysed (more than 35), the second option was chosen at Aliapur. The samples were obtained in accordance with standard XP T47-756: End of life tyres (ELT) - sampling of products from primary shredding - Conveyor scenario. They were composed of 3 samples taken → from the material flow, from under the conveyor belt during production of batches of 20 to 250 tonnes (for samples on the shredding site, representing between 1 day and 2 weeks of production) → during loading / unloading of the barges of 1,500 to 2,500 tonnes. The shredded material came from: → mainly End-of-Life Tyres from Passenger cars (PC) → mainly End-of-Life Tyres from Trucks. The localisation of the various zones from which the quantities of samples were obtained is presented on the map below. Samples taken and analysed by Aliapur in 2007/2008 Samples taken and analysed by Aliapur in 2007/2008 The results showed that there was good coherence and consistency with the nature of the tyres. The shredded material contained more than 90 % of carbon, iron, hydrogen, oxygen, silica, zinc and sulphur. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 7 of 26 A. Spotlight on the key parameters Passenger car ELT Min Max Average Truck ELT Min Max Average NCV (MJ/kg) 29.5 30.6 30.2 26.1 26.7 26.4 Carbon (C) 67.5% 70.1% 69.0% 59.7% 62.6% 61.1% Biomass fraction 17.0% 20.3% 18.3% 28.6% 29.7% 29.1% 1.2% 1.4% 1.3% 1.2% 1.6% 1.4% (% mass) Sulphur (S) The values come from analyses carried out on 8 samples for passenger cars and 2 samples for trucks (the detailed results for each sample are presented in Appendix V). The results of the analyses carried out on the tyre samples, representative of the generation of ELT in France, showed little variability in terms of NCV, C, C biomass and sulphur parameters. The truck used tyres have NCV and carbon contents that are lower than those of passenger cars because of the higher proportion of metal in the tyres. Conversely, the content in carbon of biomass origin is greater in the case of used truck tyres. B. Comparison with other solid fossil fuels Passenger car ELT Truck NCV (MJ/kg) 30.2 Carbon (C) Coal Petroleum coke 26.4 26 32 69% 61% 64-68% 84-97% 18.3% 29.1% 0% 0% Sulphur 1.3% 1.4% 1.3% 0.2-6% EF: t CO2/TJ 59 (x) 43 (x) 90-95* 96*-110 EF: t CO2/t 1.8 (x) 1.1 (x) 2.5 3.1 Biomass fraction ELT (% mass) * Default values for Emission factors (EF) of Coal and coke quoted in the 31 March 2008 decree 12 ** TJ = 10 joules (tera joules) (x) Net emission factors, taking the biomass carbon into account. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 8 of 26 Used tyres used as fuel have a high heating value that varies little in relation to the samples taken from the trucks and passenger cars arising, and it is comparable with that of coal and petroleum coke. In addition, the particularity of ELT is their low sulphur content (around 1.3%, equivalent to that of coal) in comparison with sulphur content for petroleum coke which can vary considerably depending on the origin of the fuel, reaching as much as 6% and thus requiring air pollution control (to reduce the SO2 emissions so as to respect the emission limit values). Given the analysis elements for the NCV, carbon content and biomass, the emissions factor for ELT calculated was around 59 t CO2 / TJ for passenger car used tyres and 43 t CO2 /TJ for the truck used tyres, or 45% less than that of petroleum coke and coal. Tyres thus make it possible not only to provide a heat output equivalent to that of petroleum coke and coal, but also make it possible to reduce fossil CO2 emissions due to combustion significantly because of their biomass fraction (up to 45% of the fuel emissions in case of 100% substitution of coke by used tyres). Thus, if we take as an example the production of one tonne of clinker (at the level of a furnace of average consumption of 3,300 MJ/t of clinker the combustion emissions were as follows depending on the fuel mix: Fuel mix Fuel flow Combustion emissions (kg CO2 / t ck) 100% petroleum coke 0.1 t coke 314 kg CO2 / t ck 100% coal 0.13 t coal 317 kg CO2 / t ck 100% tyres passenger car 0.11 t passenger car 194 kg CO2 / t ck ELT xxx Fossil CO2 emission reduction* -38% xxxxxxxxxxxxx 142 kg CO2 / t ck -55% 174 kg CO2 / t ck -45% 50% coke + 50% 0.05 t coke + 0.05 t passenger car ELT passenger cars 255 kg CO2 / t ck -19% 100% truck tyres 0.12 t truck ELT 100% used tyres 0.11 t tyres (70% passenger car + 30% Truck)8 * Reduction calculated in relation to the average value for 100% coke or 100% coal 8 Distribution of the tyres on the market in 2007, taken from the ADEME report on the 2007 data for tyres (Synthèse Données 2007 pneus – collection Repères): the distribution between passenger car tyres (passenger cars tyres of less than 15 kg) and truck tyres (more than 15 kg) was 70% / 30%. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 9 of 26 C. Values for the other elements in the fundamental composition Used tyres have a carbon content of more than 60%, up to 70% for passenger car tyres. One of the particularities of used tyres is their composition in iron that is also a major element as it can represent up to 27% of the composition of truck tyres. This source of iron is, furthermore, recycled by cement makers (on the condition however that the output remains compatible with the global balance at the clinker and cement level). Content in % mass Major elements (>1%) Passenger car Truck Coal Petroleum coke Carbon (C) 68 to 70% 60 to 63% 63.9% 84 to 97% Iron (Fe) 11 to 12% 25 to 27% Hydrogen (H) 6 to 6.3% 5.3 to 5.6% Oxygen (O) 3.3 to 3.8% 1.5 to 2.2% Silica (Si) 1.5 to 1.9% 0.3 to 0.5% Zinc (Zn) 1.3 to 1.5% 1.3 to 1.8% Sulphur (S) 1 to 1.5% 0 to 0.2% 3.6% 0 to 5% 2% Nd 1.2 to 1.6% 1.3% 0.2 to 6% Passenger car Truck Coal Petroleum coke Nitrogen (N) 0.4 to 0.6% 0.3 to 0.4% 1.3 to 1.8% 1.5 to 2% Calcium (Ca) 0.2 to 0.3% 0.06 to 0.08% 0.18% Nd Manganese (Mn) 0.06 to 0.07% 0.1 to 0.2% 0.1% Nd Minor elements (<1%) The following elements were present at a concentration of < 0.06% (trace elements) (see Appendix IV): aluminium, arsenic, barium, bromide, chloride, chrome, cobalt, copper, magnesium, molybdenum, nickel, phosphorous, lead, potassium, sodium, titanium. Nickel in particular was present at a concentration ranging from 0.002 to 0.003%. The other elements present at concentrations of < 0.001% (at the quantification limit) were: selenium, antimony, beryllium, vanadium and mercury were The elements present at concentrations of < 0.002% (quantification limit) were: fluorine, cadmium and thallium Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 10 of 26 II. Characterisation protocol for used tyres Summary Aliapur has carried out a range of studies with the BRGM, SGS, CTTM, BETA and the LRCCP, which have shown that it is not always possible to analyse used tyres with the methods designed for other solid recovered fuels. Aliapur has thus defined and proposed, particularly in the context of the work of the TC343, a protocol and specific analysis methods for characterising tyres that make it possible to: - let the intrinsic heterogeneity of tyres be expressed during the sampling, sample preparation and test sample stages - do the preparation and sampling without resulting in either loss, nor addition nor chemical alteration of the material - analyse the various parameters without bias. The operating procedure for preparing samples makes it possible to isolate three distinct phases, the presentation of which makes it possible to perform representative analyses (homogenous matter). It must be monitored strictly so as to know the exact distribution of each phase and to be able to ultimately establish the chemical composition of the sample. Finally, the analysis methods must be adapted to the characteristics of the different phases. This operating procedure for sampling and analysis is the procedure that has been used by Aliapur to establish the reference data presented in the first part of this document. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 11 of 26 A. Used tyres: a homogenous product in terms of their uses… …but which are heterogeneous at the microscopic level, requiring precautions in the pre-analysis preparation The products obtained from recycling are often qualified as heterogeneous. And there is, indeed, an intrinsic heterogeneity to ELT, at the microscopic level, related to their composition. TYRES Tyres are effectively composite materials, essentially made of elastomers, metal wire and textile fibres. These components are, in addition, different depending on the part of the tyre in which they are used. For example, elastomer mixtures are not the same in the various parts of the tyre. Tread block Grooves and sipes Sidewall Belt Inner liner Bead insulation and bead Insulation Bead This microscopic heterogeneity is of importance, and must be taken into consideration for the analyses, but does not appear at the scale of industrial use (consumption of around one tonne an hour). This is why the physical and chemical characteristics measured within an arising of ELT do not show any particular heterogeneity. Certain occasional analyses do not correctly take into account the notions of sampling strategy and preparation of test samples. The results of these analyses have, as a result, obtained very different values for a single product. This nevertheless does not mean that the physical and chemical parameters representative of a tonne of tyres present significant variability. The results obtained under sample, test and analysis conditions respecting good practices with regards to heterogeneous materials show, on the contrary, remarkable stability in the parameters measured (see the results of the batch analyses used to establish the reference values, presented in the Appendix). The solution for determining, with some precision, the composition in a given quantity of a batch of material from a sample goes through an optimal number of sample takings, to define a statistical approach (either a large number of samples, or a smaller number with pre-analysis preparation work). Taking a sample from a heterogeneous material is effectively a random process, producing the sampling errors that are listed below and that need to be reduced via preparation work: → errors of preparation and sampling: the result in particular of the loss or addition of matter, or chemical alteration → errors of segregation, caused by the heterogeneity of distribution9: this error can be virtually cancelled out in cases of homogenisation of the batch by mixing, or by carrying out a maximum number of elementary samples on all of the material by means of quartering, for example → fundamental sampling errors, related to the heterogeneity of composition10, and perhaps limited if all the particles have an equal chance of being taken in a sample. 9 The heterogeneity of distribution essentially results from spatial, non random distribution of particles within a batch. It depends on the size of the particle groups on which the observations are made, and also on the heterogeneity of the composition of the material studied (see below). 10 The heterogeneity of composition results from the frequency and physical and chemical particularities of the individual particles in the matter and is exclusively related to the intrinsic properties (chemical composition, size, mass…) of each individual element of the material and is independent of their spatial distribution. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 12 of 26 B. The different stages in the sampling protocol: taking and preparing the sample The aim of the protocol developed by Aliapur is to make it possible to reliably determine the content in chemical elements of samples of used tyres. The samples must, in addition, be representative of the arising studied. 1. Simplified sampling protocol diagram The following diagram summarises the sequence of the different stages of the ELT characterisation protocol, starting with the sampling of ELT, to the preparation of the sample, the test sample, to the various methods of specific analysis, and this, for each phase. Sampling – Taking the sample Prélèvement – Prise d’échantillon Sampling Prélèvement d’incrément Sampling of increment représentatif representative of at d’au leastmoins 20t 20 t Flow of ELTprélevé: material sampled: Flux de matière →cours Fromdeproduction on site thede shredding - En production sur site (batches ofà20 broyage (lots de 20 150tot)150t) →cours Fromduthe loading process - Au chargement de barge into the barge (batches (lots de 1500 à 2500of t) 1,500 to 2,500t) T 47 - 756 Standards Norme XP T47-756 Reduction Réduction by par quartering quartage 25 kgmaximum maximum 25 kg Préparation l’échantillon Preparingde the sample Mini-crushing 10 mm Mini-broyage Quartering Quartage 10 mm 2 ,5 2,5kg kg Reduction Quartage Réduction 2 grilles 2 grids Quartering 500 g 500 g Samples Echantillons of 500 500g g de Sintering and Trempage et micronisation Micronisation 0 , 5 mm 0,5 mm Elastomer phase Phase élastomère Cleaning Nettoyage textile fibers fibres textiles Séparation magnétique Textil Phasephase textile Phase métal Magnetic separation Metal phase Samples of Echantillons de 11 g Prisespecimen d’essai Test Rotary Diviseur dividing table rotatif Manual manuelle Diviseur rotatif Rotary dividing table Samples ofde00,7, ,7 ,1,1et& 2 mg Echantillons 2 mg Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 13 of 26 2. Detailed protocol – the constraints and requirements for each stage a) Sampling procedure to obtain a sample that is representative of a batch of ELT The sample can be taken either on the shredding site or at the level of the storage site of the product in transit (during loading or unloading). In the case of samples taken on the shredding site, the samples will be representative of one to several days’ production (depending on the duration of the sample – or 25 to 250 tonnes of products). In the case of samples taken during loading or unloading at the storage site, the samples will be representative of several weeks’ production (between 1,500 and 2,500 tonnes of product). The batch samples thus vary between 15 kg and 200 kg. The sample taking procedure must respect the main requirements listed below: → The sample must be taken at the jetty, using a tool of the open, rectangular shovel type → The shovel is manipulated, for example, by a loader, respecting a detailed procedure that is adapted to the site’s conditions → The increment taken is considered to be valid if for 25 kg of increment taken the result is at least 20 tonnes For the test programmes composed of analyses, each increment or set of increments is considered to be site samples and must be reduced to samples for laboratories and/or tests, of a maximum weight of 25 kg. b) Preparing the sample There are no references on this subject. Given the particular characteristics (particularly cut resistance) attributed to tyres, Aliapur has sought and developed a strict operating procedure. The procedure makes it possible to reduce by up to 0.5 mm (with a view to determining the parameters of the chemical composition type) one or several increments making up the site sample, if necessary after the determinations of the dimension type, which are non destructive. Reference studies: → Preparation and analysis of 7 batches of primary shredding of ELT – LRCCP on behalf of Aliapur, November 2007 → Complementary analyses of 4 batches of primary shredding of ELT – LRCCP on behalf of Aliapur, April 2008 → Sampling and characterisation of aggregates of ELT – BRGM on behalf of Aliapur, July 2006 The preparation of the sample consists of a reduction made in several stages of fragmentation/quartering until the different subpopulations present (elastomer, metal wire, textiles) are obtained. The standard means and procedures for reducing site samples are carried out in a laboratory with the appropriate equipment. The operating procedure for preparing the sample makes it possible to obtain 3 distinct phases, the presentation of which makes it possible to carry out representative analyses (homogenous material). It must be strictly respected so as to know the precise distribution of each phase and be able, ultimately, to establish the chemical composition of the sample. Weigh-ins are carried out at each stage of the sample reduction process. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 14 of 26 The main stages for reducing shredded tyre samples are as follows11: 1. Mini-shredding: size reduction in a chipper unit (shredder of a typical capacity of 200 kg/h), successively using at least three different grills so as to attain a level of 10 mm 2. Quartering of the 10 mm sample so as to obtain a sample of 2.5 kg 3. Reduction further of the size with the same chipper unit with at least two different grills 4. Quartering so as to obtain 4 samples (corresponding typically to 500 g of rubber). Quartering makes it possible to thus limit the total quantity of ELT to be shredded more finely in view of the following micronisation stage (reduction of the initial sample to a sample of roughly 2.5 kg). At the end of these reduction / quartering stages, the metal phase is separated magnetically and then sorted manually by type of family of metal wire (in relation to their size and shape). The textile phase is obtained after all the aspiration phases. The textile fibres are then cleaned. The two phases obtained in this way are immediately ready for the test sampling. 5. Magnetic separation of the metal subpopulation (mainly metal phase) 6. Cleaning the textile fibres recovered at various levels (mainly textile fibres) Moreover, the study carried out at the request of Aliapur by the BRGM on the aggregate from used tyres (comparable to the mainly rubber part of shredded tyres) made it possible to quantify the heterogeneity of the composition of the material, the origin of one of the components of the sampling error, and to determine the degree of precision engendered by the sampling from a given mass. It was thus highlighted that the correct sampling of 500 g from this phase, the size of which is less than or equal to 8 mm, makes possible good representivity of the sample with regard to its particle size distribution. A micronisation of the mainly rubber phase is needed to eliminate the problems associated with the heterogeneity of the make-up of the material. Thus micronisation at 500 µm of an aggregate of 4 mm results in sufficient homogeneisation of the material with regard to Cu and Si contents (corresponding to the two most variable elements in the sample). 7. Sintering of the powdered sample (mainly rubber phase) in liquid nitrogen and then micronisation of the powdered sample up to 0.5 mm (ultra-centrifugal shredders with a 12-toothed rotor) c) Test sample The test sample for the mainly textile phase is carried out manually, guaranteeing that the sampling zone is visually representative of the textile phase. With regard to the mainly rubber phase, the powder obtained by micronisation is divided by a rotary dividing table, following the quantities required for the determinations that have to be carried out. With regard to the mainly metal phase, the different populations of metal wire can be sent directly for analysis. 8. Storage and dispatch of the samples obtained for the required determinations 9. Writing a report on the above process, including the weights determined at the various stages. 11 See Appendix D for information on the procedure for reducing a sample from a shredding site into a sample for tests or a sample for laboratories in the project for the standard XP 47-EPT dated 17 November 2008 Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 15 of 26 C. The analysis methods specific to used tyres The average composition for shredded ELT has been defined as follows: → Carbon (C), hydrogen (H), oxygen (O) and nitrogen (N) content → Sulphur (S), chlorine (Cl), fluorine (F) and bromine (Br) content → Content in 10 major elements (Ca, Cu, Fe, K, Mg, Na, P, Si, Ti and Zn) → Content in 16 minor elements (Al, As, Ba, Be, Cd, Co, Cr, Hg, Mo, Mn, Ni, Pb, Sb, Se, Tl and V) Analysis methods recommended for determining the elementary composition of a sample of shredded ELT: During preparation of a sample of shredded ELT for analysis, different phases are recovered in the course of the successive shreddings after aspiration, sieving and magnetisation: A mainly elastomer (rubber) phase Phase 1 A mainly metal phase A mainly textile fibre phase Phase 2 Phase 3 For each of the phases, adapted analysis methods have been validated. The elementary composition of the sample is calculated on the basis of the analysis results of each phase, with weighting in relation to the mass report calculated during the preparation of the shredded ELT sample. The following tables present the methods recommended for each phase and for the following parameters: → Humidity of the samples → NCV → Carbon content → Sulphur content The methods used for the other parameters are specified in the Appendix. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 16 of 26 Mainly rubber and textile (1 and 3) phases: methods respecting European standards Mass of Elements General principle the test analysed sample the projects for Uncertainties regarding the measurements Humidity The sample was dried at 105°C, in nitrogen or in a vacuum, until there was a constant weight per 60 minute period. The humidity content (in %) was calculated from the loss of mass of the sample. prCET/TS 15414-3 1g NCV Analysis using a bomb calorimeter of the increase in temperature following combustion prCEN/TS 15400 0.3 g Complete oxidation of the sample at 1000°C in oxygen. Analysis of the combustion gases after in a reduction furnace Carbon (C) passage (chromatographic column, thermal conductivity content detector (TCD)) prCEN/TS 154 07 1 mg from ± 0.1% to ± 0.2% Combustion in a bomb containing pressurised oxygen. Dissolution in an absorption solution Sulphur (S) (water or a solution of KOH), then analysis content carried out with chromatography prCEN/TS 154 08 and EN ISO 10304 500 mg from ± 4% to ± 11% Mass of the test sample Uncertainties regarding the measurements Mainly metal (phase 2) phase: Elements analysed Humidity General principle Idem phases 1 and 3 1g The sample underwent combustion in a flow of pure oxygen in an induction furnace at 1,600°C. The carbon was transformed into CO2 and carried by the oxygen flow to the infrared Carbon (C) detector. content ISO 15350: Steel and iron – Determination of total carbon and sulphur content – Infrared absorption method after combustion in an induction furnace 0.5 g from ± 0.1% to ± 0.2% The sample underwent combustion in a flow of pure oxygen in an induction furnace at 1,600°C. The sulphur is transformed into SO2 and carried Sulphur (S) by the oxygen flow to the infrared detector. content Standard ISO 15350 – Steel and iron – Determination of total carbon and sulphur content – Infrared absorption method after combustion in an induction furnace 0.5 g from ± 4% to ± 11% Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 17 of 26 D. The particular case of analysing the biomass fraction of tyres Tyres are in great part composed of elastomers, some of which come from natural rubber (polyisoprene) obtained from the cultivation of rubber. Part of the carbon content of tyres thus comes from the biomass, and the emissions associated with the combustion of this biomass fraction are thus considered to be neutral with regards to the greenhouse effect (CO2 of biomass origin does not contribute to the greenhouse effect, in accordance with the recommendations of the IPCC and as currently reflected in the EU ETS directive 2003/87/EC, see annex IV). Several methods have been explored by Aliapur for determining the biomass fraction of tyres. The first approach envisaged by Aliapur was to evaluate how much natural rubber there was in the tyres and thus dose the total concentration in elastomers and then the concentration in natural elastomers. To do this, the pyrolysis-GC-FID method (standard NF ISO 7270-2) used initially involves making up a calibration curve by pyrolysing the samples with known styrene/butadiene/isoprene ratios: samples of known composition were thus analysed by chromatography for their content in each component so as to make up the calibration curve. In the second stage, the sample of unknown composition was pyrolysed and analysed by chromatography under the same conditions and its composition was determined from the calibration curve. We nevertheless observed several problems during the application of this method. → extraction time before pyrolysis and pyrolysis temperature could disturb the results → the presence of brominated butyl could also disturb the results → determining the styrene/butadiene/isoprene ratio gives relative values, obtained from an estimate made on the basis of nomogram abacus and not measured values → natural isoprene cannot in any way be distinguished from synthetic isoprene. In addition, the presence in the tyre of textile fibres of the rayon type and of stearic acid are also sources of biomass and are not evaluated in this case. → Given these limitations, trying to assess the biomass fraction by determining the concentration in natural rubber using this standard cannot be considered to be a reliable method. Aliapur thus preferred another approach, directly analysing the carbon concentration of biomass origin (by disregarding the molecule from which the carbon biomass originated), that is, the ASTM D6866-08 method – method B focusing on the biomass carbon12 assay, for this reason considered to be more accurate. Whilst waiting for finalisation of the method to determine the biomass, which will be standardised at the European level, Aliapur has chosen to use the ASTM D6866-08 method that is recognised in the United States, and has determined the % of carbon biomass at the level of the 12 samples taken in 2007 and 2008 by the BETA laboratory, ISO 17025 certified. This method has in addition been standardised by Aliapur on model mixtures (of known composition). → Aliapur thus recommends using the ASTM method for measuring the carbon14, adapted to all phases (elastomer and textile). 12 Determining by mass spectrometry the C14/C12 ratio producing the “modern carbon” fraction in relation to the “fossil carbon” fraction. Fossil carbon does not contain radioactive carbon as its age is considerably greater than the half-life (5,730 years) of C14. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 18 of 26 III.Appendices Appendix I: Bibliographical sources → Préparation et analyse de 7 lots de broyats primaires de PUNR – LRCCP pour le compte d’ALIAPUR – novembre 2007 → Analyses complémentaires de 4 lots de broyats primaires de PUNR – LRCCP pour le compte d’ALIAPUR – avril 2008 → Echantillonnage et caractérisation de granulats de PUNR – BRGM pour le compte d’ALIAPUR – juillet 2006 → ASTM D6866-2008 Standard Test Methods for Determining Biobased Content of Solid, Liquid and Gaseous Samples Using Radiocarbon Analysis → Projet XP T47-756 du 31 janvier 2008 – norme expérimentale publiée par AFNOR sur l’échantillonnage et le prélèvement de produits issus de broyage primaire → Service R&D d’Aliapur 2008 – Caractérisation de broyats de pneus usagés – Composition Elémentaire → STRATENE – Etude sur les broyats de PUNR en fours Cimentiers – 17 octobre 2006 → Les combustibles utilisés par l’industrie cimentière – Rapport provisoire BRGM/RP – septembre 2008 → Résultats d’analyses de la teneur en carbone biomasse réalisées sur 12 échantillons par le laboratoire BETA accredité ISO 17025 Appendix II: Excerpt from the circular dated 01 July 2008 from the MEEDDAT – dispensation granted for evaluating the biomass fraction of tyres Excerpt from the circular dated 01 July 2008 – General dispensation awarded for determining the biomass fraction of used tyres. The circular specifies that the method to be considered for taking into account this biomass fraction of ELT when calculating CO2 emissions and the value of the emission factors (t CO2/T ELT) is: Emissions CO2 non-biomass ELT = Qty total ELT * EF total ELT * [1-0.146*(EF biomass ELT / EF total ELT)] Qty total ELT = total mass of tyres (t) EF total ELT = global emission factor for the tyres (t CO2/t total ELT) 0.146 = mass fraction for natural rubber EF biomass ELT = emission factor for natural rubber (t CO2/T rubber) Or Emissions CO2 non-biomass ELT = Qty total ELT * 2.21 * [1-0.146*(3.23 / 2.21)] Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 19 of 26 Appendix III: Detailed analysis methods for the different phases Mainly rubber phase: Methods in respect of projected European standards Elements analysed Carbon (C), hydrogen (H) and nitrogen (N) content General principle Complete oxidation of the sample at 1,000°C in oxygen. Analysis of the combustion gases after being in a reduction furnace (chromatographic column, thermal conductivity detector (TCD)). Mass of Uncertainties the test regarding the sample measurements 1 to from 0.1% to 2 mg ± 0.2% 0.7 mg ± 0.1% prCEN/TS 15407 Oxygen (O) Pyrolysis of the sample at 1,050°C in a nitrogen flow, then on a lining of amorphous coal at 1,120°C, then on a garniture of copper oxide at 550°C and assay of the CO2 formed in an electrolysis cell. (SGS method) Sulphur (S), chlorine (Cl), fluorine (F) and bromine (Br) content Content in 10 major elements (Ca, Cu, Fe, K, Mg, Na, P, Si, Ti and Zn) Combustion in a bomb containing pressurised oxygen. Dissolution in an absorption solution (water or a solution of KOH), then analysis carried out with chromatography 1 mg prCEN/TS 154 08 and EN ISO 10304 Digestion method (mineralisation and solubilisation of the mineraliser) without nitric acid: microwave digestion with a mixture of hydrofluoric and hydrochloric acids, then assay of the elements by means of inductive coupling plasma – mass spectrometry (ICP-MS). 500 mg prCEN/TS 15410 and NF EN 13656 Content in 16 minor elements (Al, As, Ba, Be, Cd, Co, Cr, Hg, Mo, Mn, Ni, Pb, Sb, Se, Tl and V) Digestion method (mineralisation and solubilisation of the mineraliser) without nitric acid: microwave digestion with a mixture of hydrofluoric and hydrochloric acids, then assay of the elements by means of inductive coupling plasma – mass spectrometry (ICP-MS). prCEN/TS 15410 and NF EN 13656 from ± 4% to ± 11% from ± 5% to ± 23% 300 to from ± 5% to 500 mg ± 22% Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 20 of 26 In relation to the standard projects, it should be noted that given the nature of ELT, aluminium was considered to be a minor element and zinc a major element. Phase based mainly on textile fibres: Methods in respect of projected European standards Elements analysed Carbon (C), hydrogen (H) and nitrogen (N) content General principle Complete oxidation of the sample at 1,000°C in oxygen. Analysis of the combustion gases after being in a reduction furnace (chromatographic column, thermal conductivity detector (TCD)). Mass of the test sample Uncertainties regarding the measurements 1 to from 0.1% to 2 mg ± 0.2% 0.7 mg ± 0.1% prCEN/TS 15407 Oxygen (O) Pyrolysis of the sample at 1,050°C in a nitrogen flow, then on a lining of amorphous carbon at 1,120°C, then on a lining of copper oxide at 550°C and assay of the CO2 formed in an electrolysis cell. (SGS method) Sulphur (S), chlorine (Cl), fluorine (F) and bromine (Br) content Content in 10 major elements (Ca, Cu, Fe, K, Mg, Na, P, Si, Ti and Zn) Combustion in a bomb containing pressurised oxygen. Dissolution in an absorption solution (water or a solution of KOH), then analysis carried out with chromatography 500 mg from ± 4% to ± 11% prCEN/TS 154 08 and EN ISO 10304 Digestion method (mineralisation and solubilisation of the mineraliser) without nitric acid: microwave digestion with a mixture of hydrofluoric and hydrochloric acids, then assay of the elements by means of inductive coupling plasma – mass spectrometry (ICP-MS). 500 mg from ± 5% to ± 23% prCEN/TS 15410 and NF EN 13656 Content in 16 minor elements (Al, As, Ba, Be, Cd, Co, Cr, Hg, Mo, Mn, Ni, Pb, Sb, Se, Tl and V) Digestion method (mineralisation and solubilisation of the mineraliser) without nitric acid: microwave digestion with a mixture of hydrofluoric and hydrochloric acids, then assay of the elements by means of inductive coupling plasma – mass spectrometry (ICP-MS). 300 to 500 mg from ± 5% to ± 22% prCEN/Ts 15410 and NF EN 13656 Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 21 of 26 Mainly metal phase: Elements analysed Carbon (C) content Hydrogen (H) content Nitrogen (N) content General principle The sample undergoes combustion in a flow of pure oxygen in an induction furnace at 1,600°C. The carbon is transformed into CO2 and is carried by the oxygen current to the infrared detector. Mass of the test sample Uncertainties regarding the measurements 0.5 g ISO 15350: Steel and iron – Determination of total carbon and sulphur content – Infrared absorption method after combustion in an induction furnace There is no standard at present. This is the internal laboratory procedure. Method using thermal conductivity after fusion in an inert gas flow. The sample undergoes reductive fusion in a pure nitrogen flow in an induction furnace at 1,800°C. These conditions lead to the decomposition of the hydrogenated compounds present in the alloy and induce hydrogen degassing. The hydrogen is carried by the nitrogen flow until the thermal conductibility detector. The sample undergoes reductive fusion in a pure helium flow in an induction furnace at 1,800°C. These conditions lead to the decomposition of the nitrogenated compounds present in the alloy and induce nitrogen degassing. The nitrogen is carried by the helium flow to the thermal conductibility detector. 0.5 g 0.5 g ISO 10720: Steel and iron. Nitrogen assay. Method using thermal conductibility after fusion in an inert gas flow Oxygen (O) content The sample undergoes reductive fusion in a pure helium flow in an induction furnace at 1,800°C. These conditions lead to the decomposition of the oxygenated compounds present in the alloy and induce oxygen degassing. The oxygen is carried by the helium flow to the infrared detector. 0.5 g NF EN 10276-2: Chemical analysis of ferrous materials – Determination of the oxygen content of steel and iron – Part 2: infrared method after fusion under inert gas Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 22 of 26 Element analysed Sulphur (S) content General principle The sample undergoes combustion in a pure oxygen flow in an induction furnace at 1,600°C. The sulphur is transformed into SO2 and is carried by the oxygen flow to the infrared detector. Mass of the test sample Uncertainties regarding the measurements 0.5 g ISO 15350: Steel and iron - Determination of total carbon and sulphur content – Infrared absorption method after combustion in an induction furnace Chlorine (Cl) content Fluorine (F) content There is no standard at present. This is the internal laboratory procedure. The sample is mineralised in a nitric acid solution and then the chlorine contained in the solution is dosed by means of potentiometry. 0.5 g There is currently no standard Bromine (Br) content The sample is mineralised in a royal water solution (mixture of 2/3 hydrochloric acid and 1/3 nitric acid), and the mineral elements are quantified by induced coupling plasma atomic emission spectrometry (ICP-AES). Content in 10 major elements (Ca, Cu, Fe, K, Mg, Na, P, Si, Ti and Zn) 1g ISO 10278 – Steel. Determination of manganese content. Inductively coupled plasma atomic emission spectrometric method ISO 13898: Steel and iron – Determination of nickel, copper and cobalt contents – Inductively coupled plasma atomic emission spectrometric method ISO 13899: Steel – Determination of Mo, Nb and W contents in alloyed steel. Inductively coupled plasma atomic emission spectrometric method ISO/TR 17055: Steel – determination of silicon content - inductively coupled plasma atomic emission spectrometric method Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 23 of 26 Elements analysed General principle Mass of the test sample Uncertainties regarding the measurements The sample is mineralised in a royal water solution (mixture of 2/3 hydrochloric acid and 1/3 nitric acid), and the mineral elements are quantified by atomic emission spectrometry with induced plasma (ICPAES). Content in 16 minor elements (Al, As, Ba, Be, Cd, Co, Cr, Hg, Mo, Mn, Ni, Pb, Sb, Se, Tl and V) ISO 10278 – Steel. Determination of manganese content. Inductively coupled plasma atomic emission spectrometric method ISO 13898: Steel and iron – Determination of nickel, copper and cobalt contents – Inductively coupled plasma atomic emission spectrometric method ISO 13899: Steel – Determination of Mo, Nb and W contents in alloyed steel. Inductively coupled plasma atomic emission spectrometric method ISO/TR 17055: Steel – determination of silicon content - inductively coupled plasma atomic emission spectrometric method 1g Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 24 of 26 Appendix IV: Results of analyses methods on the elementary composition of Passenger car and Truck ELT Trace elements (< 0.06%) Passenger cars Trucks Aluminium (Al) 0.04 to 0.05 % 0.01 to 0.02 % Arsenic (As) 0.0001 to 0.0007 % 0.0004 to 0.0005 % Barium (Ba) 0.001 to 0.002 % 0.001 to 0.005 % Bromine (Br) 0.02 to 0.03 % 0.04 to 0.06 % Chlorine (Cl) 0.02 to 0.03 % 0.01 to 0.04 % Chromium (Cr) 0.002 % 0.003 to 0.004 % Cobalt (Co) 0.01 % 0.02 to 0.03 % Copper (Cu) 0.02 % 0.02 to 0.04 % Magnesium (Mg) 0.02 to 0.03 % 0.02 to 0.04 % Molybdenum (Mb) 0.0002 to 0.0008 % 0.0002 to 0.0003 % Nickel (Ni) 0.002 % 0.002 to 0.003 % Phosphorus (P) 0.01 % 0.01 to 0.02 % Lead (Pb) 0.001 to 0.002 % 0.001 to 0.003 % Potassium (K) 0.03 to 0.03 % 0.02 to 0.03 % Sodium (Na) 0.03 to 0.06 % 0.01 to 0.02 % Titanium (Ti) 0.006 to 0.01 % 0.004 to 0.005 % Trace elements (< 0.001 %), for which certain values are at the Quantification Limit QL at 0.0009 %: Selenium (Se) QL at 0.0007 %: Antimony (Sb), Beryllium (Be), Vanadium (V) QL at 0.0003 %: Mercury (Hg) Trace elements (< 0.002 %), for which certain values are at the Quantification Limit QL at 0.002 %: Fluorine (F) QL at 0.0003 %: Cadmium (Cd), Thallium (Tl) Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 25 of 26 Appendix V: Detailed analysis results for 10 batches of shredded used tyres Characterisations of 12 reference batches sampled and analysed in 2007 and 2008 SHREDDED ELT of the Passenger Car type Global mass balance Large A_SGS_076560_EUREC Large A_SGS_076557_GRANUL ATEX Small_A_Rorichmoor from Ecoval Medium A_Antora from Norvalo Medium A_Ewald from Caux Broyage Large A Gilles Henry – VL2 Large A Trigone – VL3 Large A Eurec Environnement – VL5 Average Reference Values Min Max Sampling conditions Combustible characteristics NCV Rubber MetalTextile BIOMASS %S %C MJ/kg 80.90 12.16 6.93 17% 29.9 1.39 68.5 18 kg taken by SGS for 5 production days (250 tonnes) April-08 24 kg taken by SGS for 2 production weeks (250 tonnes) June-08 82.54 10.05 7.41 18.9% 30.6 1.43 70.1 138 kg taken by SGS during loading of a 2,306 tonne barge August-07 82.30 13.15 4.55 17.0% 29.9 1.29 68.2 160 kg taken by SGS during loading of a 2,500 tonne barge November07 80.30 13.57 6.13 18.4% 29.5 1.34 67.5 55.4 kg taken by SGS during loading of a 1,550 tonne barge December07 83.59 10.77 5.64 20.3% 30.6 1.36 69.9 May-07 83.08 84.54 84.03 11.25 5.68 12.58 2.89 12.28 3.68 18.1% 17.3% 19.4% 30.4 30.3 30.3 1.36 1.24 1.27 69.5 69.0 69.1 25.6 kg taken from the shredder outlet during production of 50 tonnes June-07 82.7 12.0 5.4 18.3% 30.2 1.3 69.0 17.4 kg taken from the shredder outlet during production of 25 tonnes 80.3 84.5 10.1 13.6 2.9 7.4 17.0% 20.3% 29.5 30.6 1.2 1.4 67.5 70.1 22 kg taken from the shredder outlet during production of 25 tonnes June-07 Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009 Page 26 of 26 SHREDDED ELT of the Truck type Global mass balance Rubber Large B Trigone – PL0 Sampling conditions Combustible characteristics MetalTextile BIOMASS NCV MJ/kg %S %C 27.8 kg taken from the shredder outlet during a one-week production (60 tonnes). The chemical analysis revealed a certain “weakness” in this sample March-07 29.8 kg taken from the shredder outlet during one ½-day production (20 tonnes). The chemical analysis revealed a certain “weakness” in this sample May-07 78.74 21.26 0.00 30.7% 28.35 1.11 65.51 Large B Gilles Henry – PL1 79.67 20.33 0.00 31.4% 28.68 1.12 66.29 Large B Trigone – PL4 73.66 25.50 0.84 29.7% 26.71 1.22 62.56 Large B Eurec – PL6 72.55 27.45 0.00 28.6% 26.12 1.60 59.70 Average Reference Values 73.1 26.5 0.42 29.1% 26.4 1.4 61.1 33.4 kg taken from production of 5 tonnes June-07 Min 72.5 25.5 0.00 28.6% 26.1 1.2 59.7 119.1 kg taken from production of 5 tonnes June-07 Max 73.7 27.5 0.84 29.7% 26.7 1.6 62.6 Comments on the presentation of the results tables 1) 2) 3) 4) 5) All the samples were prepared by mini-shredding until separation into the three phases, rubber, metal and textile The weighting between phases was brought up to 100% (excluding losses and waste) The NCV, sulphur and carbon content, and the biomass % were the result of the weighted average for the NCV, S, C and biomass C for each of the phases The NCV, C and sulphur in each phase were analysed on VL2, VL3, VL5, PL4 and PL6 The C biomass was analysed in each of the phases for all the samples. Using used tyres as sources of fuel – reference values and characterisation protocols © Copyright Aliapur – R&D – July 2009
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