Fracture Mechanics of Concrete and Concrete Structures High Performance, Fiber Reinforced Concrete, Special Loadings and Structural Applications- B. H. Oh, et al. (eds) ⓒ 2010 Korea Concrete Institute, ISBN 978-89-5708-182-2 Fiber reinforced concrete characterization through round panel test - Part II: analytical and numerical study F. Minelli & G.A. Plizzari University of Brescia, Italy ABSTRACT: The round determinate panel according to ASTM was found to be a reliable, consistent and repeatable test method for the measurement of the energy absorption in Fiber Reinforced Concrete (FRC) composites. A smaller panel was proposed and experimentally investigated by the authors in the Part I of the present paper. The results of several tests on about 100 round panels (ASTM and small panels) evidenced a lower scatter, as in the larger ASTM panels, with significant advantages. In fact, small round panels are easier to place and handle and their weight is only 40 kg, if compared to the 91 kg of the ASTM panel. Given this broad experimental database, an analytical approach is herein reported toward the definition of a suitable simplified cohesive stress-crack width constitutive law for FRC, determined from round panel tests according to the requirements of the main structural codes. To this aim, crack development was measured during the tests. In addition, a kinematic approach was proposed to determine the constitutive laws from the load point displacement of the slab. 1 INTRODUCTION A standardized Round Determinate Panel (RDP) test is nowadays available and published by ASTM (2004) for the measurements of the energy absorption at 40 mm displacement, for characterizing Fiber Reinforced Concrete (FRC) elements with special emphasis on sprayed concrete in tunneling applications. It is a statically determinate test, with round shape slab having a diameter (φ) of 800 mm and a thickness of 75 mm, supported in three points at 120 degrees. The standard test is rather straightforward and only requires load and displacement measurement. The specimen weight is 91 kg. In the first part of this investigation, the authors demonstrated that a smaller round panel with a diameter of 600 mm and a thickness of 60 mm is characterized by a similar scatter in results, which is much lower compared to the classical tests on small notched beams (Minelli & Plizzari 2007 and 2009). Moreover, the three crack measurements could be also included in the test, as the crack pattern is repeatable and predictable; therefore, the post-cracking material properties can be adequately determined. In addition, handling and placing such a specimen is easier as compared to the classical panel since its weight is only 40 kg. Finally, standard servocontrolled loading machines generally fit with the geometry of the small panel, allowing for a proper crack controlled tests with a close-loop system. In order to use this test procedure for characterizing FRC, which means determining fracture proper- ties such as toughness indexes, residual post cracking strengths and equivalent post-cracking stresses, one should be able to find sufficient information from the experiments. The procedures adopted in many standards for beam tests (UNI 2003, RILEM 2003 & CEN 2005) are based on the determination of a stress-crack width curve, in which: -the stress can be derived from theory of elasticity, i.e. the flexural stress is just the moment over the resistance modulus. This is a rather rough simplification but it allows for the definition of suitable postcracking strengths or toughness indexes without any non-linear analysis, which is difficult to perform; -the crack width is measured and monitored (Crack Tip Opening Displacement – CTOD), especially while dealing with notched beams. Stresses causing cracks (i.e. normal stresses along the crack line) and crack width records are therefore needed if the procedure well recognized for beams is to be transferred to round panels. The virtual energy-based yield line method (Johansen 1972) in which the uniaxial flexural capacity of the material upon cracking is used together with an assumed pattern of failure to predict the point load capacity, might be also used to determine a simple crack width as a function of the point load displacement (Bernard 2000, 2002 and 2006). However, the yield line method was originally developed for nominally plastic materials; therefore, its application for the prediction of load capacity in structures made of lightly reinforced concrete exhibiting brittle behavior might be questionable. =The − D (present h, T )∇h investigation focuses on the applica(1) bility of round panel tests in defining a simplified and easy-to-use constitutive coefficient law for FRC material. NuThe proportionality D(h,T) is called merical elastic analyses and yield line method will be moisture permeability and it is a nonlinear function both this aim.hIn the Tlatter apof theutilized relativetohumidity andparticular, temperature (Bažant proach will be examined and evaluated as far as the & Najjar 1972). The moisture mass balance requires prediction of cracking is concerned and compared that the variation in time of the water mass per unit against experimental results. volumethe of concrete (water content w) be equal to the divergence of the moisture flux J 2 ∂ANALYTICAL STUDY w − ∂ t = ∇•J we (h α c α s ) = , , ⎡ G1 (α c , α s )⎢⎢1 − ⎢ ⎣ ∞ (g α c e ∞ − α )h ⎡ (g α c c − ⎢ K (α c α s ) e ⎢ 10 10 (2) isotherm (also called moisture capacity). The governing equation (Equation 3) must be completed P⋅D by appropriate boundary and initial conditions. (1) σ t = 0.001816 2 t The relation between the amount of evaporable water and relative humidity is called ‘‘adsorption isotherm” if measured P ⋅ D 3 with increasing relativity ηhumidity 0 . 000429 (2) = RPS and ‘‘desorption isotherm” in the opposite E ⋅t3 case. Neglecting their difference (Xi et al. 1994), in the following, ‘‘sorptionload isotherm” will be(aused with where P is the external in the center unit load reference to both sorption and desorption conditions. of 10 kN was applied), D is the diameter of the panel By the way, if the hysteresis of inthethemoisture measured from the supports (550 mm case of isotherm would be taken account, two(60 different small round panel), t is theinto panel thickness mm), relation, evaporable vs relativemodulus humidity, E and ν are Young’swater and Poisson’s of must conbe used according to signareofdefined the variation of the crete, respectively. Allthe units according to relativity humidity. The shape of the sorption SI unit system. isotherm for HPC is influenced many The elastic analysis was alsobyable to parameters, predict the especially those that influence extent and of the the distribution of radial and tangential stressesrate along chemical reactions and, in turn, determine pore line of crack formation (i.e., the radial bisector bestructure andpair poreofsize distribution tween each pivot supports),(water-to-cement as depicted in ratio, cement chemical composition, content, Figure 3. Note that the elastic solution isSF an easy-tocuring time and method, temperature, mix additives, use tool that allows a simplified calculation of the etc.). In thepost-cracking literature various formulations can for be equivalent strength being feasible found to describe the sorption isotherm of normal practical and design applications, in the same way as (Xi beam et al.tests. 1994). However, in the present itconcrete is done for paper the semi-empirical by The results show that theexpression peak tensileproposed stresses ocNorling Mjornell (1997) is adopted because cur near the loading point and a broad area ofit ⎤ ⎥ − α c )h ⎥⎥ ⎦ 1 1 1 1 , As diffusely reported in Part I of this paper, more thanThe 100water experiments round panels were carried content woncan beUniversity expressed as Brescia. the sum out in the last 4 years at the of of the evaporable water we (capillary water, water Based on broad water) experimentation, an analytical vapor, was andthis adsorbed and the of: non-evaporable model then developed to the aim (chemically local bound) water opening wn (Mills 1966, -determining stress-crack cohesive law Pantazopoulo & Mills 1995). It isprocedure reasonable to from round panels, similarly to the well assume that the evaporable water is a function of acknowledged for beams; relative humidity, h, degree of hydration, αc, and -defining suitable equivalent post-cracking strength degree of silica fume reaction, α s, i.e. we=we(h,αc,αs) directly from panel tests, in the same way as for beam = age-dependent sorption/desorption isotherm tests. (Norling Mjonell 1997). Under thisrelations, assumption and First of all, appropriate general accordby tosubstituting Equation 1 into Equation 2 one ing the thin plate theory, were determined for deobtains scribing the maximum tangential stress (as well as the radial and tangential stress pattern, as shown in Fig. 1 ∂w ∂w ∂h and Fig. 2) and the displacement the+ load point. e α& + ∂wate α& w&the + ∇ • ( D ∇h ) = − e (3) c s n An ∂elastic com∂αthrough h ∂t finite helement∂αanalysis, c s mercial software STRAUS7 (2004) with two dimensional elements (plates) was performed with the folwhere ∂w e/∂h is the slope of the sorption/desorption lowing results: Proceedings of FraMCoS-7, May 23-28, 2010 explicitly accounts for the evolution of hydration reaction and SF content. This sorption isotherm reads ⎣ + (4) ⎤ 1⎥ ⎥ ⎦ where 1.theradial firststresses term σ(gel isotherm) represents the Figure r on a small round panel, elastic physically bound (adsorbed) water and the second analysis with FE program Straus7 (2004). term (capillary isotherm) represents the capillary water. This expression is valid only for low content of SF. The coefficient G1 represents the amount of water per unit volume held in the gel pores at 100% relative humidity, and it can be expressed (Norling Mjornell 1997) as c α c+ ks α s G (α c α s ) = k vg c vg s (5) , 1 where kcvg and ksvg are material parameters. From the maximum amount of water per unit volume that can fill all pores (both capillary pores and gel pores), one can calculate K1 as one obtains g αc αc h ⎡ ⎛ ⎞ ⎤ ∞ 10⎜ − ⎟ ⎥ ⎢ 1 ⎝ ⎠ elastic Figure 2. tangential round panel, − 0.188stresses + 0.22 t on− a small ⎥ ⎢1 − 0 1 ⎥ ⎢ analysis with FE program Straus7 (2004). ⎦ ⎣ ( , )= 1 ⎛ ⎞ ∞ 1.2 10⎜ − ⎟ Comparison distribution σ r(r)/σ -σt(r)/σt,max, ⎝ 1 ⎠ −r,max 1 w σα s G α s c s K αc α s e e (6) g αc αc h Small Round Panel The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to Serie1 s (r) free0.8 (evaporable) water content in concrete at s (r) Serie1 various ages (Di Luzio & Cusatis 2009b). 1.0 Stress σ r /σ r,max and σ t/σ t,max [MPa] J t t r x r 0.6 y Support Point 2.2 Temperature evolution 0.4 that, at early age, since the chemical reactions Note associated with cement hydration and SF reaction are0.2exothermic, the temperature field is not uniform for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be 0.0 described in50concrete, at 150 least for200temperature not 0 100 250 300 exceeding 100°C Radial (Bažant & Kaplan 1996), by Coordinate r [mm] Figure 3. Elastic radial and tangential stresses along the line Fourier’s law, which reads of crack formation (radial coordinate). q = − λ ∇T z (7) heightened tensile stress arose along the crack line. While the radial and tangential stresses have the same where q isat the the center, heat flux, T is thetoward absolute magnitude they diverge the temperature, and λ is the heat conductivity; in this edge of the panel along each radial bisector, the ra- dial stress dropping to zero for meeting the boundary condition at the edge (see also Bernard 2006). By using the above equations for the determination of the local tangential maximum tensile stress along the yield line, it is possible to come up with a σ-w cohesive law and compare it with those determined from beam tests, whereby w defines the experimental measured crack widths. As an alternative, without direct measurement of the crack width, a kinematic approach based on the yield line theory (more properly defined as virtual energy-based yield line method, Johansen 1972) could be adopted to calculate the crack width, as also done by Bernard (2002), Tran et al. (2001) and Lambrechts (2004). In a yield line analysis of a round panel, the governing mode of failure is taken to comprise three symmetrical yield lines-cracks emanating from the center of the face opposite the point load and running radially to the edge while bisecting each sector between adjacent pivot supports. Hinge Line Zero Displacement B Yeld Line Q C Central Load Point P Support Pivot with r =275 mm. J = − D ( h, T )∇h The rotation at the support αP is equal to: The proportionality coefficient δ Q = α P ⋅ PQ (5) D(h,T) moisture permeability and it is a nonlinea theand relative h and temperature δq onehumidity can obtain: By substitutingofPQ & Najjar 1972). The moisture mass balanc BQ ⎛ η RPS ⎞ water mas BQ ⋅ ⎜ ⋅ the variation in time of the(6) ⎟ = α Pthat 3 of concrete (water content w) be eq volume ⎝ 2r ⎠ divergence of the moisture flux J The rotation at the support P therefore yields: 3 η RPS − ∂w = ∇ • J (7) αP = ∂t 2 r The water content w can be expressed a The rotation in the point water of experimental of Q, theatbe evaporable we (capillary wa crack measurement, can derived as: vapor, and adsorbed water) and the non-e η ϕ RPS = 2 ⋅ α P = (chemically 3 ⋅ RPS bound) water (8) wn (Mil r Pantazopoulo & Mills 1995). It is reas assume that the evaporable water is a fu The corresponding bottom crack opening relative humidity, h, degree(Fig. of 5) hydration is therefore given degree by: of silica fume reaction, αs, i.e. we=w ⎛ 3 η RPS ⎞ sorption/desorption ⎛ ϕ =⎞ age-dependent ⎜ ⎟ wm = 2t ⋅ tg ⎜ RPS(Norling ⎟ = 2t ⋅ tgMjonell Under (9) this assum ⎜ 2 r 1997). ⎟ ⎝ 2 by ⎠ substituting ⎝ ⎠ Equation 1 into Equati obtains where r is the radius (r = 275 mm) and t is the panel thickness (t = 60 mm). It is worth noticing the crack opening ob∂w ∂w ∂w ∂that h e e α& + w e & α + ( ) + ∇ • ∇ = − D h tained using Equation 9 is constant along the radius, c s h ∂α ∂α ∂h ∂t for a given value of panel displacement. However, ins c the actual case, the crack width will increase from the external surface towhere the load /∂h is the slope of the sorption/ ∂wepoint. isotherm (also called moisture capac governing equation (Equation 3) must be by appropriate boundary and initial conditi The relation between the amount of e water and relative humidity is called ‘‘ isotherm” if measured with increasing humidity and ‘‘desorption isotherm” in th case. Neglecting their difference (Xi et al. the following, ‘‘sorption isotherm” will be reference to both sorption and desorption c Figure 5. 3D representation the failure mode of a roundof the By the ofway, if the hysteresis panel (a) (Bernard, isotherm 2006). Crack width, bottom surface of a would be taken into account, two round panel (b). relation, evaporable water vs relative humi be used according to the sign of the varia Figure 6 shows the comparison between experirelativity humidity. The shape of the mental and analytical crack width: the experimental isotherm for HPC is influenced by many p curve was calculated from a linear regression of all especially those that influence extent and test results available. It is a bilinear curve, with a first chemical reactions and, in turn, determ constant line with zero crack representing the unstructure and pore size distribution (watercracked phase, in which the vertical displacement inratio, cement chemical composition, SF creases prior to cracking (up to a value of around curing time and method, temperature, mix η0=0.54-0.63 mm, in which the lowest value is apetc.). In the literature various formulatio propriate for normal strength concretes while the found to describe the sorption isotherm highest is more suitable for high strength concretes), concrete (Xi et al. 1994). However, in th and a second linear branch, showing a quite good fitpaper the semi-empirical expression pro ting of the experiments (R2=0.99). The difference beNorling Mjornell (1997) is adopted b tween the two curves (with the experimental showing /2 Pivot Lines t Figure 4. Yield Line Approach for the determination of crack width. 2t tg( /2) The crack width was experimentally measured at a distance from the point load of 120 mm (point Q in Fig. 4). Based on geometry consideration, it can be written that: BC η RPS = BQ (3) δQ where CQ=120 mm (in the present experiments) whereas B is the zero displacement point, ηRPS and δQ are the vertical displacements at points C and Q, respectively. From trigonometry, one can derive that: 2r η RPS = BQ δQ ⇒ δ Q = BQ ⋅ ⎛⎜ η RPS ⎞⎟ ⎝ 2r ⎠ (4) Proceedings of FraMCoS-7, May 23-28, 2010 J = − Dcracks ( h, T )∇hfor the same vertical displacement) is larger (1) probably due to the fact that a little elastic deformationThe is always measuredcoefficient by the LVDTs exproportionality D(h,T)inisthecalled periments (150 mm gauge length) and, most impormoisture permeability and it is a nonlinear function tantly, their location 120 mm from Tthe load of the relative humidityis hatand temperature (Bažant point, while the yield line theory would match better & Najjar 1972). The moisture mass balance requires with a measurement at r/2offrom the load point that the variation in time the water mass per(i.e., unit 137.5 mm). volume of concrete (water content w) be equal to the divergence of the moisture flux J explicitly accounts of ashydration states (crack widths for fromthe0.6evolution to 3 mm), follows reaction (Fig. 9): and SF content. This sorption isotherm reads we (h α c α s ) = , , ⎡ G1 (α c , α s )⎢⎢1 − ⎢ ⎣ 1 ∞ (g α c e ∞ − α )h ⎡ (g α c c − ⎢ K (α c α s ) e ⎢ 10 10 (2) w t The water content w can be expressed as the sum of the evaporable water we (capillary water, water vapor, and adsorbed water) and the non-evaporable (chemically bound) water wn (Mills 1966, Pantazopoulo & Mills 1995). It is reasonable to assume that the evaporable water is a function of relative humidity, h, degree of hydration, αc, and degree of silica fume reaction, αs, i.e. we=we(h,αc,αs) = age-dependent sorption/desorption isotherm (Norling Mjonell 1997). Under this assumption and by substituting Equation 1 into Equation 2 one obtains s &+ & stitutive cohesive σ-w law based on round panel experiments. From a linear of experimental is the sloperegression of the sorption/desorption where ∂we/∂h results, an analytical relation between the crackThe tip isotherm (also called moisture capacity). opening displacement (CTOD) and the vertical disgoverning equation (Equation 3) must be completed placement at midspan of and a beam 7), according by appropriate boundary initial(Fig. conditions. to UNI, was derived as follows: The relation between the amount of evaporable water and relative humidity is called ‘‘adsorption CTOD m = 1if.03measured ⋅η B (10) isotherm” with increasing relativity humidity and ‘‘desorption isotherm” in the opposite case. Neglecting theirmodel difference et al. 1994), in From a kinematic shown(Xi in Figure 8, it was the following, obtained that: ‘‘sorption isotherm” will be used with reference 4 ⋅ ηtoB both sorption and desorption conditions. ϕ ByB =the way, if the hysteresis of the moisture (11) l isotherm would be taken into account, two different relation, evaporable⎛ ϕwater ⎞ vs relative humidity, ⎛ 2 ⋅η B ⎞ must wm = 2 ⋅ (h − a 0 ) ⋅ tg ⎜ B ⎟ = 2 ⋅ (h − a 0 ) ⋅ tg ⎜ ⎟ (12) be used according⎝to2 the sign of the variation ⎠ ⎝ l ⎠ of the relativity humidity. The shape of the sorption isotherm for HPC is influenced many parameters, Note that the same approachbyfor calculating the especially those that influence extent and the rotation and crack width can be followedrate for of beam chemical reactions and, in turn, determine pore according to CEN (2005), provided that a notch structure andmm, porerather size distribution (water-to-cement than 45 mm, is used. Figure depth a0=25 chemical content, 8ratio, wouldcement also apply for the composition, CEN beam testSF (2005). curing time and method, temperature, mix additives, The Italian Standard UNI 11039 (2003) defines etc.). In the equivalent literature various formulations canfeq(0be two different post-cracking strengths, found to describe the sorption isotherm of normal 0.6) and f eq(0.6-3), which represent the toughness given concrete (Xi by et fibers al. 1994). However, inserviceability the present to the matrix in a conventional paper the semi-empirical expression proposed by (crack width from 0 to 0.6 mm) and ultimate limit Norling Mjornell (1997) is adopted because it Proceedings of FraMCoS-7, May 23-28, 2010 (4) ⎤ 1⎥ ⎥ ⎦ where the first term (gel isotherm) represents the physically bound (adsorbed) water and the second term (capillary isotherm) represents the capillary water. This expression is valid only for low content the amount of of SF.7.The G1 represents Figure Crackcoefficient width at bottom surface of a small round panwater per unit volume held in the gel pores at 100% el. relative humidity, and it can be expressed (Norling Load Points Mjornell 1997) as c α c+ ks α s G (α c α s ) = k vg c vg s (5) , 1 where kcvg and ksvg are material parameters. From the maximum amount of water per unit volume that can fill all pores (both capillary pores and gel pores), one can calculate K1 as one obtains B c &+ ⎣ + B Figure 6. Crack width at bottom surface of a small round panel. ∂w ∂w ∂h e α ∂we α w + ∇ • ( D ∇h ) = − e (3) n h allows ∂αfor cthe ∂definition α s ∂h ∂tprocedure This of a con- 1 1 1 , − ∂ = ∇•J ∂ ⎤ ⎥ − α c )h ⎥⎥ ⎦ Figure 8. Kinematic model for 4 point bending tests UNI ⎡ ⎛ ⎞ ⎤ ∞ beams. 10⎜ g α − α ⎟h ⎥ ⎢ w 0 K (α c α s ) = , 1 α s + 0.22α s − G − 0.188 c s ⎛ 10⎜ ⎝ e 1 ⎢1 − ⎢ ⎣ e g αc − αc h − ∞ 1 ⎞ ⎟ ⎠ ⎝ 1 c c⎠ ⎥ ⎥ ⎦ (6) 1 The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 2.2 Temperature evolution Note that, at earlyofage, since the chemicalstresses reactions Figure 9. Definition equivalent post-cracking according to UNI Standard (2003). associated with cement hydration and SF reaction are exothermic, the temperature field is not uniform l U1 for systems if the environmental (13) f non-adiabatic = ⋅ even eq, (0 − 0.6) isb(constant. 2 temperature Heat conduction can be 0 . 6 h − a0 ) described in concrete, at least for temperature not exceeding 100°C l(BažantU 2& Kaplan 1996), by (14) f = Fourier’s reads⋅ eq, (0.6 −law, 3) which b(h − a0 )2 2.4 q = − λ ∇T (7) By using Equations 11 and 12, it is possible to correlate ranges vertical ηB where qcrack is the heatwithflux, T displacements is the absolute ϕ of beams. and rotations B temperature, and λ is the heat conductivity; in this For round panels, it was experimentally found that (Fig. 6): wm = 0.67 ⋅ η RPS − 0.32 = − D (the h, T )P-w ∇h experimental graph U2 is the area Junder calculated in the crack range from w0 + w1 to w0 + w2 (Fig. 10); The proportionality coefficient D(h,T) z k2 = 0.001816 moisture mm-1 is the constant already permeability and it calcuis a nonlinea lated throughoutof the elastic humidity analysis hpreviously the relative and temperature shown. & Najjar 1972). The moisture mass balanc z that the variation in time of the water mas volume of concrete (water content w) be eq divergence of the moisture flux J Load C aric Table 1. Midspan displacements and rotations corresponding to the CTODm defined by the UNI standard 11039 (2003). ηB CTODm ϕB [mm] [mm] 0.6 0.58 0.052 3 2.91 0.0259 (15) k2 ⋅ D U1 ⋅ w1 t2 (16) f eq 2 = k2 ⋅ D U2 ⋅ 2 w2 − w1 t (17) where: z f eq,1 is the equivalent post-cracking strength relevant for serviceability limit states, corresponding to feq(0-0.6) of UNI beams; z f eq,2 is the equivalent post-cracking strength relevant for serviceability limit states, corresponding to feq(0.6-3) of UNI beams; z U1 is the area under the P-w experimental graph calculated in the crack range from w0 to w0 + w1 (Fig. 10); The water content w can be expressed a of the evaporable water we (capillary wa U vapor, U and adsorbed water) and the non-e (chemically bound) water wn (Mil Pantazopoulo & Mills 1995). It is reas w wassume +w w +w w is a fu that the evaporable water Figure 10. Load-crack width curve for small round panels relative humidity, h, degree of dehydration picting areas U1 and degree U2. of silica fume reaction, αs, i.e. we=w = age-dependent sorption/desorption This approach(Norling can be used to determine average Mjonell 1997). Under this assum values, standard deviations and characteristic values by substituting Equation 1 into Equati of the toughness parameters obtains defined, taking a signifi1 2 1 m f eq1 = t 0 Therefore one can define two crack width ranges and determine the corresponding equivalent postcracking strengths, which are: z f eq,1 from w0 to w0 + w1; z f eq,2 from w0 + w1 to w0 + w2. being w0 the crack width at first cracking, w1=0.55 mm and w2=2.75 mm (Table 2). The two equivalent post-cracking strengths can therefore be defined as: w 0 Table 2. Vertical displacement and crack width values corresponding to the same yield line rotation between panels and beams. ηRPS wm ϕRPS=ϕB [mm] [mm] 0.0052 0.82 0.55 0.0259 4.11 2.75 − ∂ = ∇•J ∂ 0 By imposing the rotation of round panels to be equal to the one of beams, according to the yield line theory, using Equation 8 one can first determine the vertical displacement at the point load ηRPS, and then the crack width corresponding to the rotation given (Equation 15). The crack width values then define two ranges that allow the definition of two equivalent post-cracking strengths, relevant for serviceability and ultimate limit states, respectively. The results of this procedure are reported in Table 2. 2 cant advantage from the lower scatter of panel tests over beams (see Conti and Flelli 2009). ∂w ∂w ∂w − e ∂h + ∇ • ( D ∇h) = e h ∂α ∂h ∂t α&c + e α&s + w ∂α c s where ∂we/∂h is the slope of the sorption/ isotherm (also called moisture capac governing equation (Equation 3) must be by appropriate boundary and initial conditi The relation between the amount of e water and relative humidity is called ‘‘ isotherm” if measured with increasing humidity and ‘‘desorption isotherm” in th case. Neglecting their difference (Xi et al. the following, ‘‘sorption isotherm” will be reference to both sorption and desorption c Figure 11. Typical Load-w curve for a small round panel dethe way, if the hysteresis of the fining areas E1 and EBy 2. isotherm would be taken into account, two relation, vs relative A similar approach canevaporable be derivedwater starting from humi be used according to the sign of the varia the load-displacement curve of panels (Fig. 11), nerelativity humidity. The shape glecting the crack width measurements (often not of the isotherm for HPC isone influenced by many p provided). In such circumstances, can define especially those that influence extent suitable displacement ranges for the definition of feq1 and chemical reactions and, in turn, ranges, calculated from determ and feq2. The displacement structure and pore size distribution Equation 14, are incorporated into the definition of (watercement chemical composition, SF the two equivalentratio, post-cracking strengths as: curing time and method, temperature, mix k ⋅ D E etc.). In the literature various formulatio f eq1 = 2 2 ⋅ 1 found to describe the sorption(18) isotherm η1 concrete (Xi et al. 1994). However, in th t k ⋅D Epaper the semi-empirical expression pro 2 f eq 2 = 2 2 ⋅ Norling (19) Mjornell (1997) is adopted b t η 2 − η1 Proceedings of FraMCoS-7, May 23-28, 2010 f w t (20) (2) ⎡ ⎤ wu f FtuThe = k ⋅water ⋅ ( f Ftsw−can 0.5 ⋅be f eq 2expressed + 0.2 ⋅ f eq1 )as 0 (21) sum ⎢ f Fts −content ⎥ ≥ the wi 2 ⎣ ⎦ of the evaporable water we (capillary water, water vapor, and adsorbed water) and the non-evaporable where: (chemically bound) water wn (Mills 1966, z k is a coefficient equal to 0.7 for uncracked secPantazopoulo & Mills 1995). It is reasonable to tions under and equal water to 1 inisthe other cases assume thattension the evaporable a function of k=1 in this case; relative humidity, h, degree of hydration, αc, and z wi2 is the average of the crack width values for degree of silica fume reaction, αs, i.e. we=we(h,αc,αs) In this case wi2=1.8 mm (avwhich feq2 is calculated.sorption/desorption = age-dependent isotherm erage value between 0.6 and 3 mm according to UNI (Norling Mjonell 1997). Under this assumption and 11039); by substituting Equation 1 into Equation 2 one z wu is the greatest value of the crack range for obtains which feq2 is calculated. In this case wu=3 mm (according to UNI 11039);∂w ∂w ∂w ∂h e α& linear e constitutive e a typical law α&s + w&n ( D ∇h ) = ∇ •depicts − Figure +12 (3) c + h ∂ α ∂ α ∂ ∂ h t obtained from the equivalent post-cracking stresses c s calculated from beam test. where ∂we/∂h is the slope of the sorption/desorption isotherm σ t (also called moisture capacity). The governing equation (Equation 3) must be completed by appropriate boundary and initial conditions. The relation between the amount of evaporable water and relative humidity is called ‘‘adsorption isotherm” if measured with increasing relativity fFts humidity and ‘‘desorption isotherm” in the opposite case. Neglecting their difference (Xieq1et al. 1994), in 0.5f eq2-0.2f the following, ‘‘sorption isotherm” will be used with reference to both sorption and desorption f Ftuconditions. By the way, if the hysteresis of the moisture isotherm would be taken into account, different w i2 wtwo w u relation, evaporable water vs relative humidity, must Figure 12. Typical σ-w simplified cohesive constitutive law be used according to the sign of the variation of the according to CNR DT 204/2006. relativity humidity. The shape of the sorption isotherm fornotice HPC that, is influenced byofmany parameters, One can to the aim coming up with especially those that influence extent and rate the a simplified and easy-to-use constitutive law,of the chemical reactions and, in turn, determine pore standard neglects the first branch from the tensile structure toandthepore sizefFts distribution (water-to-cement . Moreover, the σ-w indistrength value ratio, incement chemical SF content, cated the picture refers composition, to a strain-softening matecuring time and method, temperature, mix additives, rial under tension. etc.). In the literature formulations can the be Figure 13 and Figure various 14 report, as an example, found to describe the sorption isotherm of normal characteristic values of equivalent post-cracking concretecalculated (Xi et al.by1994). in theproposed present stresses using However, the procedure paper the expression proposed by herein for semi-empirical small round panels and the classical Norling Mjornell (1997) is adopted because method included in UNI 11039 (2003) for beams.it Proceedings of FraMCoS-7, May 23-28, 2010 c α Comparison s s feq(0-0.6),k - feq1,k G (α4 c α s ) = k vg + kSteel NSC c cProperties vg α sFibres; determined at SLS (5) , 1 3.31 cfeq,RPS / feq,B s vg= 1.22 vg2.91 where k and k are material parameters. From the 3 maximum amount of water per unit volume that can fill all pores (both capillary pores and gel pores), one can2calculate K1 as one obtains feq,RPS / feq,B = 1.58 2.38 2.09 [MPa] = 0.45 ⋅ f eq1 −Fts∂ = ∇ • J ∂ explicitly accounts refers for theto evolution of hydration The exemplification a normal strength conreaction content. This of sorption isotherm crete withand twoSF different contents steel fibers, 30 reads60 kg/m3, according to Conti and Flelli (2009). and The advantage concerns the significantly smaller dispersion of experimental ⎡ results that means ⎤ higher 1 characteristic values and, an improved ⎢ therefore, ⎥ we (h, α c , α s ) =width G1 (α c ,cohesive α s )⎢1 − + in ⎥ stress-crack law, as depicted ∞ α )h ⎥ 10(g α ⎢ c −area c under Figure 15. The fracture energy, the e as1 the ⎣ ⎦ (4) σ-w diagram, is around 25% larger in the two round ⎡ 10(g α ∞ − α )h ⎤ panel diagrams plotted, which refer to cthe character1 c ⎢ K1 (αin − 1⎥14. The istic values shown c , αFigure s )⎢e 13 and Figure ⎥ ⎣ Beam 1, in the plot, ⎦ constitutive law related to has the only advantage to show the best performance for wherecrack the widths, first term (gel isotherm) represents the high exceeding all other laws depicted. physically bound (adsorbed) water second This evidence comes from the factand thatthethe two term (capillary isotherm)post-cracking represents the capillary equivalent characteristic stresses are water. similar This expression only for low rather and then, is in valid the calculation the content subtrathe would amountalso of of SF.would The be coefficient G1 represents hend lower (Equation 21). This water perthat unitthere volume gel pores at 100% suggest is aheld needintothefurther corroborate relative humidity, and it can be expressed and validate the proposal included in CNR(Norling (2006) Mjornella broader 1997) asset of experimental data. against w 1 0 K (α c α s ) = ⎡ ⎛ 10⎜ ⎢ ⎝ − ⎢1 − 1 UNI ⎢ ⎣ α s + 0.22α s G − 0.188 UNI c RPS , s ⎛ 10⎜ ⎝ 1 0 30 kg/m3 e e g αc − αc h − ⎞ ⎟ ⎠ ∞ 1 g α c∞ − α c ⎞⎟h ⎤⎥ ⎠ 1 RPS ⎥ ⎥ ⎦ (6) 1 60 kg/m3 c equivalent s Figure Analytical calculationkof post-cracking The13.material parameters vg and k vg and g1 can stresses from experiments. NSC beams and panels from identibe concrete calibrated by(Conti fitting cal batch andexperimental Flelli, 2009). data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 4 Comparison f -f eq(0.6-3),k eq2,k Steel Fibres; NSC Properties determined at ULS 2.2 Temperature evolution 3 Note that, at early age, sincef the/ f chemical reactions = associatedf with cement hydration and SF reaction 1.32 /f = 1.14 the temperature field is not uniform are exothermic, 2 for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be described in concrete, at least for temperature not 1 exceeding 100°C (Bažant & Kaplan 1996), by Fourier’s law, which reads eq,RPS eq,RPS = −0 λ∇T 1.93 1.62 UNI q 2.56 eq,B eq,B 1.86 [MPa] J = −D , T )∇h mm and η =4.11 mm (Table 2). being η(1h=0.82 2 (1) According to the Italian Guidelines for the Design, Construction and Production Control of Fibre ReinThe proportionality coefficient D(h,T) is called forced Concrete Structures (CNR, 2006), once suitmoisture permeability and it is a nonlinear function able testshumidity are performed the corresponding of thebeam relative h and and temperature T (Bažant and f (also indicated as f and values of f eq1 eq2 eq(0-0.6) & Najjar 1972). The moisture mass balance requires if the aforementioned UNI test is considered), fthat eq(0.6-3) the variation in time of the water mass per unit itvolume is possible to define a simplified of concrete (water content stress-crack w) be equal width to the constitutive cohesive law asflux follows: divergence of the moisture J RPS 30 kg/m3 UNI RPS 60 kg/m 3 (7) Figure 14. Analytical calculation of equivalent post-cracking where from q experiments. is the heatNSCflux, thefrom absolute stresses beams T andis panels identitemperature, and λ isandtheFlelli, heat2009). conductivity; in this cal concrete batch (Conti 3.00 = −the D (h,pivot T )∇h support might affect stress disturbanceJof the record. - The 60 mm thickness of the small round panel D(h,T) The proportionality coefficient should be well evaluated especially with longer fibers moisture permeability and it is a nonlinea (longer than 50 mm). be of theSuitable relative limitations humidity h should and temperature defined concerning maximum allowable fiber length & Najjar 1972). The moisture mass balanc for which the small panel test thatround the variation in can timebeof considthe water mas ered significant. Similar limitation, however, shouldw) be eq volume of concrete (water content be defined also for classical round panels, where divergence of the moisture flux Jthe thickness is only slightly higher (75 mm). - The thin plate geometry cause a 2D orienta∂w = ∇ •might Jevaluated and compared tion, which should− ∂be well t with that of beam tests and samples taken directly from the field structural Theapplication. water content w can be expressed a Cohesive σ-w constitutive Law Beams vs. Round Panels 2.50 BEAM 1 Stress [Mpa] 2.00 ROUND PANEL 1 BEAM 2 ROUND PANEL 2 1.50 1.00 0.50 0.00 0 0.5 1 1.5 2 Crack Width [mm] 2.5 3 Figure 15. σ-w laws according to CNR DT 204/2006. Beam test v. Panel test. NSC beams and panels from identical concrete batch (Conti & Flelli, 2009). 3 CONCLUDING REMARKS In the present paper, numerical elastic and the yield line approach were adopted to come up with simplified cohesive constitutive laws from round panel small tests. Panel test is quite appropriate for representing the actual behaviour of FRC materials. It can be considered as a complete test for the characterization of FRC: suitable range of crack widths were defined and the corresponding equivalent (or residual) postcracking strengths were derived (from σ-w plots) following the same procedure as done for beam tests. The kinematic approach for calculating crack width turned out to be simple, effective and rather accurate if compared against experiments. Panel test can become a very promising test method for the characterization of FRC composites, as it is relatively easy to perform and it is not expensive, it might require only one vertical displacement transducer and, last but not least, it is characterized by a very low scatter. Further studies are actually going on at the University of Brescia for supplementary refine and validate the proposed calculation. Among the open issues for further studies, the following key-points should be kept in mind: - the position of the crack measurements: the crack width varies along the crack line, and changes in a different way before and after cracking. Moreover, we should also recall that tangential stresses have to be considered with radial stresses, which are non zero for a length of 2/3 of the crack line. One should think at measuring crack close to the pivot support, where radial stresses are negligible, but then the crack width would be lower and, more notably, the of the evaporable water we (capillary wa vapor, and adsorbed water) and the non-e 4 ACKNOWLEDGMENTS (chemically bound) water wn (Mil Pantazopoulo & Mills 1995). It is reas The authors would like tothat sincerely thank Engineers assume the evaporable water is a fu Moira Conti, Giovanni Flelli & Nicola Vezzoli for relative humidity,and h, degree of hydration their assistance indegree data processing in performing of silica fume reaction, αs, i.e. we=w numerical and analytical studies. = age-dependent sorption/desorption (Norling Mjonell 1997). Under this assum by substituting Equation 1 into Equati REFERENCES obtains ASTM C1550-04, “Standard test method for flexural tough∂w ∂w ∂w ∂concrete ness of fiber reinforced (using centrally e α loaded eα w e h round panel), pp. −9, 2004. + ∇ • ( Dh ∇h) = c s ∂α ∂α ∂h ∂t Bernard, E.S. 2000 Behaviour of round steel fibrec reinforceds concrete panels under point loads, Materials and Structures/Matériaux et Constructions, Vol. 33, April 2000, pp where ∂we/∂h is the slope of the sorption/ 181-188 isotherm (also called ofmoisture Bernard, E.S. 2002 Correlations in the behaviour fibre rein- capac governing equation (Equation must be forced shotcrete beam and panel specimens, Materials3)and Structures/Matériaux et Constructions, Vol.and 35,initial April conditi by appropriate boundary 2002, pp 156-164 The relation between the amount of e Bernard, E.S. 2006 water Influence on the Apparent andof Toughness relative humidity is called ‘‘ Cracking Load of Fiber-Reinforced Concrete Slabs, Journal isotherm” if measured with increasing of Structural Engineering, Vol. 132, No. 12, December 1, humidity and ‘‘desorption isotherm” in th 2006. Neglecting difference (Xi et al. CEN 2005 “Precast case. Concrete Products – their Test method for metallic fibre concrete – Measuring the flexural tensilewill be the following, ‘‘sorption isotherm” strength”, Europ.reference Standard EN pp.18. and desorption c to 14651, both sorption CNR DT 204/2006. By 2006.the “Guidelines for the hysteresis Design, Con-of the way, if the struction and Production Control of Fibre Reinforced Conwould be takenof into crete Structures",isotherm National Research Council Italy. account, two relation, water vs relative Conti, M. & Flelli, G. evaporable 2009 “Caratterizzazione del humi be used according the sign of the varia calcestruzzo fibrorinforzato attraversotoprove su piastre sottili”, M.Sc. Thesis, Department DICATA; University relativity humidity. The shape of of the Brescia, March 2009, only in Italian. isotherm for HPC is influenced by many p Johansen, K.W. 1972. Yield line theory, Cement and Concrete especially those that influence extent and Association, U.K. chemical and, in turn, Lambrechts, A.N., “The variationreactions of steel fibre concrete char- determ structure and pore size distribution acteristics. Study on toughness results 2002-2003”, Pro- (waterceeding of the International Workshop “Fiber composition, Reinforced ratio, cement chemical SF Concrete. From curing theory totime practice”, Bergamo,temperature, September mix and method, 24-25, 2004, pp. etc.). 135-148. In the literature various formulatio Marinoni, Y. et al.: “Prove di frattura su calcestruzzi found to describe the sorption isotherm fibrorinforzati in accordo con le principali normative concrete Report, (Xi et University al. 1994).ofHowever, internazionali”, Technical Brescia, in th paper2007. the semi-empirical expression pro Department DICATA, Minelli, F. & Plizzari, G.A. (2007), “Fibre(1997) Reinforced Norling Mjornell is Conadopted b crete characterization: Round Panel vs. beam test toward a &+ Proceedings of FraMCoS-7, May 23-28, 2010 &+ J =harmonization”, − D (h, T )∇h Proceedings of the 3rd Central European (1) Congress on Concrete Engineering CCC 2007 – Visegrád, Hungary, 17-18 September 2007. G.L. Balázs & S.G. The proportionality D(h,T) University is called Nehme (eds), Publishing coefficient Company of Budapest moisture permeability and it pp. is a213-220. nonlinear function of Technology and Economics, Minelli, F. & Plizzari, G. A. 2009 panel vs.Tbeam tests of the relative humidity h and“Round temperature (Bažant toward a comprehensive and harmonic characterization of & Najjar 1972). The moisture mass balance requires FRC materials”, Proceedings of the BMC-9 Conference, thatWarsaw, the variation in time of the water mass per unit Poland, 25-28 October 2009, A.M. Brandt et al. volume of concrete (eds.), pp. 23-32. (water content w) be equal to the divergence the moisture flux J RILEM Final of Recommendation TC-162-TDF, “Test and Design Methods for Steel Fibre Reinforced Concrete; σ−ε Design Method”, Materials and Structures, Vol 36, October w (2) − ∂2003, = ∇pp. • J560-567. ∂t Straus7. 2004. Finite Element Analysis System, www.strand7.com www.straus7.com. The water w applica-tion can be expressed theTheory sum Tran, V.G. et al.content 2001. The of Yield as Line Determinate Panels, De(capillaryEngineering water, water of totheRound evaporable water we Shotcrete: velopments, Bernard (ed.), pp 245-254, Swets & Zeitlinvapor, and adsorbed water) and the non-evaporable ger, Lisse. 1966, (chemically bound) water wn (Mills UNI 11039, “Steel Fiber Reinforced Concrete - Part I: DefiniPantazopoulo & Mills 1995). It is reasonable to tions, Classification Specification and Conformity - Part II: assume that the evaporable water is a function of Test Method for Measuring First Crack Strength and Ducrelative humidity, h, Board degree of hydration, 2003. αc, and tility Indexes”, Italian for Standardization, degree of silica fume reaction, αs, i.e. we=we(h,αc,αs) = age-dependent sorption/desorption isotherm (Norling Mjonell 1997). Under this assumption and by substituting Equation 1 into Equation 2 one obtains − ∂w ∂h e + ∇ • ( D ∇h) = ∂we h ∂α ∂h ∂t ∂w α&c + e α&s + w&n ∂α c s (3) where ∂we/∂h is the slope of the sorption/desorption isotherm (also called moisture capacity). The governing equation (Equation 3) must be completed by appropriate boundary and initial conditions. The relation between the amount of evaporable water and relative humidity is called ‘‘adsorption isotherm” if measured with increasing relativity humidity and ‘‘desorption isotherm” in the opposite case. Neglecting their difference (Xi et al. 1994), in the following, ‘‘sorption isotherm” will be used with reference to both sorption and desorption conditions. By the way, if the hysteresis of the moisture isotherm would be taken into account, two different relation, evaporable water vs relative humidity, must be used according to the sign of the variation of the relativity humidity. The shape of the sorption isotherm for HPC is influenced by many parameters, especially those that influence extent and rate of the chemical reactions and, in turn, determine pore structure and pore size distribution (water-to-cement ratio, cement chemical composition, SF content, curing time and method, temperature, mix additives, etc.). In the literature various formulations can be found to describe the sorption isotherm of normal concrete (Xi et al. 1994). However, in the present paper the semi-empirical expression proposed by Norling Mjornell (1997) is adopted because it Proceedings of FraMCoS-7, May 23-28, 2010 explicitly accounts for the evolution of hydration reaction and SF content. This sorption isotherm reads we (h α c α s ) = , , ⎡ G1 (α c , α s )⎢⎢1 − ⎢ ⎣ 1 ⎤ ⎥ − α c )h ⎥⎥ ⎦ ∞ (g α c e ∞ − α )h ⎡ (g α c c − ⎢ K (α c α s ) e ⎢ 10 10 , 1 1 1 ⎣ + (4) ⎤ 1⎥ ⎥ ⎦ where the first term (gel isotherm) represents the physically bound (adsorbed) water and the second term (capillary isotherm) represents the capillary water. This expression is valid only for low content of SF. The coefficient G1 represents the amount of water per unit volume held in the gel pores at 100% relative humidity, and it can be expressed (Norling Mjornell 1997) as c α c+ ks α s G (α c α s ) = k vg c vg s (5) , 1 where kcvg and ksvg are material parameters. From the maximum amount of water per unit volume that can fill all pores (both capillary pores and gel pores), one can calculate K1 as one obtains w 0 K (α c α s ) = , 1 ⎡ ⎢ − ⎢1 − 1 ⎢ ⎣ α s + 0.22α s G − 0.188 c s ⎛ 10⎜ ⎝ e ⎛ 10⎜ e g αc − αc h − ∞ 1 ⎞ ⎟ ⎠ ⎝ g α c∞ − α c ⎞⎟h ⎤⎥ 1 ⎠ ⎥ ⎥ ⎦ (6) 1 The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 2.2 Temperature evolution Note that, at early age, since the chemical reactions associated with cement hydration and SF reaction are exothermic, the temperature field is not uniform for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be described in concrete, at least for temperature not exceeding 100°C (Bažant & Kaplan 1996), by Fourier’s law, which reads q = − λ ∇T (7) where q is the heat flux, T is the absolute temperature, and λ is the heat conductivity; in this
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