Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds Product Overview Integral manifolds are those uniquely connected to the transmitter of a specific manufacturer’s model and cannot be used on a different transmitter brand. This section is presently characterized by manifolds designed specifically for Rosemount® Transmitter Models 3051, 2024 and 3095. The manifold/transmitter assembly has the advantage of small size, lightweight and may be either 2-inch pipestand or wall mounted. Plugged or valved vent/test ports are standard for field calibration checks. MC5 MC2 MC3 This section has two parts: 1. Integral manifolds for industrial plants. 2. Integral manifolds for ASME B31.1 fossil fuel power plants. Coplanar™ Compatible All the Anderson Greenwood Integral Manifolds are designed and thoroughly tested to be compatible with the Rosemount® coplanar™ pressure transmitters including the Model 3051C, Model 3051P, Model 2024 and the Model 3095 Multivariable transmitters. MT3 MT2 Coplanar™ Style Transmitters Rosemount®’s unique coplanar™ design (sense diaphragms are on the same plane) has allowed Anderson Greenwood to develop a new series of process instrument manifolds specifically designed to ‘integrate’ the manifold to the transmitter. This innovative package is fully assembled, calibrated and leak tested at Rosemount®’s factories, worldwide. Bonnet Assembly Feature • Ball End Stem eliminates seat galling, provides bubble-tight shutoff and long life. The hardened, non-rotating ball ensures perfect alignment closure after closure. • Packing Below threads prevents lubricant washout, thread corrosion, and keeps solids from entering the thread area which can cause galling. Also prevents process contamination. • Adjustable Packing adjusts easily; loosen jam nut, tighten bushing slightly, then retighten jam nut. Decreases packing replacement downtime and increases valve life. • Dust Cover prevents lubricant washout and keeps contaminants (dirt, rain, etc.) out of bonnet assembly. • Safety Back Seating prevents stem blowout or accidental removal while in operation. Also provides a metal-tometal secondary stem seal while in the full open position. • Chrome Plating of 316 SS Stem prevents galling or freezing of thread when similar metals mate.Rolled Threads provides additional thread strength. The stem, bonnet, and male NPT threads are rolled, not cut. • Mirror Stem Finish burnished to a 16 RMS finish in the packing area. Enables smooth stem operation and extends packing life. • Body-Bonnet Seal is in constant compression, below the bonnet threads. This prevents thread corrosion, eliminates possible tensile breakage of bonnet and gives a reliable seal point. • Bonnet Lock Pin is another safety feature, which prevents the accidental separation of the bonnet from the body. However, normal valve maintenance and repair are still easily accomplished. © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 105 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MC2 Two-Valve Manifold for Static Pressure Dimensions, inches [mm] Instrument Vent/Test Vent Slot B Max. Open Block/Isolate B LO C K VENT Process 1.626 [41.30] 2.50 [63.5] Dimensions, inches [mm] Valve1 Teflon® Packed 2.126 [54.0] GRAFOIL® and 4.31 [109.5] ø 0.47 [12.0] Mounting Holes 4 Places A Max. Open 0.375 - 16UNC - 2B x 0.58 [14.7] Deep 2 Places 1/4 - 18 NPT Vent Connection 0.50 [12.7] 1.03 [26.2] 1.33 [33.8] 1/4 - 18 NPT or 1/2 - 14 NPT Process Connection 2 Places 3.06 [77.7] 5.10 [129.5] 7.49 5.75 [190.2] [146.1] Notes 1. Approximate valve weight: 4.1 lb [1.9 kg]. 0.156-inch [4.0 mm] diameter orifice. Valve Cv 0.36 maximum. 4. SG (Sour Gas) meets the requirements of NACE MR0175-latest revision. 3.35 [85.1] Standard Materials Packing SS Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL®/ 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] SG4 6.85 [174.0] 3. Body face is slotted to assure atmospheric vent when a differential transmitter is used. Valve SG4 Graphite Packed B 2. See page 114 for ordering information. Pressure and Temperature Ratings SS Low Emissions A Ratings Valve Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL®/ 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 106 SS SG4 Body and Bonnet Stem and Ball A479-316 316 A276-316 316 A479-316 Monel® 400 316 Monel® K500 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MC3 Three-Valve Manifold with Optional Externally Valved Test Ports Dimensions, inches [mm] Instrument Vent/Test Vent/Test B Max. Open Equalize EQUALIZE Block/Isolate Block/Isolate B LO C K CK O BL Process 1.626 [41.3] 2.50 [63.5] Dimensions, inches [mm] Valve1 Teflon® Packed GRAFOIL® and Low Emissions Graphite Packed A B 9.60 [243.8] 5.10 [129.5] 10.98 [278.9] Vent/Test Valve (optional) 2.126 [54.00] ø 0.47 [12.0] Mounting Holes 4 Places 4.63 [117.6] 5.75 [146.1] A Max. Open 0.375 – 16UNC – 2B x 0.58 [14.7] Deep, 2 Places 1.03 [26.2] Notes 1.33 [33.8] 1. Approximate valve weight: 5.0 lb [2.3 kg] for MC3VI [ ]-2-H5, 4.4 lb [2.0 kg] for MC3VI [ ]-2 0.156-inch [4.0 mm] diameter orifice. Valve Cv 0.36 maximum. 2.126 [54.0] 3.35 [85.1] 2. See page 114 for ordering information. 1/4 - 18 NPT or 1/2 - 14 NPT Process Connection 2 Places 3. Optional test port valves are H5VDS-22, convertible soft-to-metal seat. 4. SG (Sour Gas) meets the requirements of NACE MR0175-latest revision. Standard Materials 3 Valve SS SG4 Pressure and Temperature Ratings Body and Bonnet Stem and Ball A479-316 316 A276-316 316 A479-316 Monel® 316 Monel® K500 400 Valve Packing Ratings SS Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL® 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL® 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] SS SG4 SG4 © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 107 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MC5G Five-Valve Manifold for Gas Service (Patent Protected) Dimensions, inches [mm] Instrument ø 0.47 [12.0] Mounting Holes, 4 Places Equalize 4.86 [123.4] Max. Open Equalize BL O CK BL O CK Block/ Isolate 2.50 [63.5] Vent Block/ Isolate Process 2.126 [54.0] 1.626 [41.3] 5.25 [133.4] 9.38 [238.2] Max. Open 0.375 – 16UNC – x 0.58 Deep Mounting Holes, 2 Places 1.03 [26.2] 1.33 [33.8] 2.126 [54.0] 1/4 - 18 NPT Plug Static Ports, 2 Places 3.35 [85.1] 1/4 - 18 NPT Vent Connection 1/2 - 14 NPT Process Connection, 2 Places 4.125 [104.8] Notes Standard Materials Valve1 Body and Bonnet Stem and Ball Packing SS A479-316 316 A276-316 316 Teflon® A479-316 Monel® 400 316/Monel® Monel® K500 SG3 1. Approximate valve weight: 4.8 lb [2.2 kg]. 0.136-inch [3.5 mm] diameter orifice. Valve Cv 0.24 maximum. 2. See page 114 for ordering information. 3. SG (Sour Gas) meets the requirements of NACE MR0175-latest revision. Teflon® Pressure and Temperature Ratings Valve Ratings SS, SG3 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 108 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MC5P Five-Valve Manifold with Two Integral Test Valves (Patent Protected) Dimensions, inches [mm] Instrument Vent/Test Vent/Test Equalize Block/Isolate B Max. Open EQUALIZE Block/Isolate BL CK O BL O CK 2.50 [63.5] Process 1.626 [41.3] VENT VENT Dimensions, inches [mm] Teflon® Packed GRAFOIL® or Low Emissions B 5.75 [146.1] 10.95 [278.1] 5.10 [129.5] A Max. Open 12.40 5.75 [315.0] [146.1] 0.375 – 16UNC – x 0.58 Deep, 2 Places 2.126 [54.0] 1 /2 - 14 NPT Process Connection 2 Places Notes 1. Approximate valve weight: 5.3 lb [2.4 kg]. 0.156-inch [4.0 mm] diameter orifice. Valve Cv 0.36 maximum. 1.33 [33.8] 1 /4 - 18 NPT Vent Connection 3.35 [85.1] 4.13 [104.8] Standard Materials Valve Body and Bonnet Stem and Ball Packing SS A479-316 316 A276-316 316 Teflon® 2. See page 114 for ordering information. 3. SG (Sour Gas) meets the requirements of NACE MR0175-latest revision. 1.03 [26.2] VENT Graphite Packed ø 0.47 [12.0] thru 4 Places A VE N T Valve1 2.126 [54.0] SG3 A479-316 Monel® 400 316/Monel® Monel® K500 Teflon® Pressure and Temperature Ratings Valve Ratings SS, SG3 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] See Page 110 or 111 for additional ratings. © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 109 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MT2 Two-Valve Manifold for Static Pressure Dimensions, inches [mm] A Max. Open B Max. Open 3.36 [85.3] Bracket Flange 3.46 [87.9] ø 0.47 [12.0] Mounting Holes 4 Places Vent Slot Transmitter Face VENT 1.626 [41.30] 1.72 [43.7] ROCESS 1.38 [35.0] 1/4 - 18 NPT Process Connection Instrument 2.126 [54.0] 0.91 [23.1] Teflon® Packed GRAFOIL® and Block/Isolate Notes Dimensions, inches [mm] Valve1 Vent/Test 1/4 - 18 NPT Vent Connection 1.15 [29.2] Low Emissions Graphite Packed A B 6.79 [172.5] 4.04 [102.6] 7.44 [188.9] 4.69 [119.1] 1. Approximate valve weight: 4.6 lb [2.09 kg]. 0.156-inch [4.0 mm] diameter orifice. Valve Cv 0.36 maximum. 2. See page 115 for ordering information. 3. Body face is slotted to assure atmospheric vent when a differential transmitter is used. 4. SG (Sour Gas) meets the requirements of NACE MR0175-latest revision. Process Standard Materials Pressure and Temperature Ratings Valve Packing SS Teflon® SS SG4 SG4 Valve Ratings 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL®/ 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL®/ 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 110 SS SG4 Body and Bonnet Stem and Ball A351-CF8M SS 316 A276-316 316 A351-CF8M SS Monel® 400 316 Monel® K500 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MT3 Three-Valve Manifold With Test Ports Dimensions, inches [mm] A Max. Open 3.36 [85.3] 1/4 - 18 NPT Vent/Test Connection 2.126 [54.0] Bracket Flange 0.61 [15.5] ø 0.47 [12.0] Mounting Holes 4 Places 0.95 [24.1] Transmitter Face EQUALIZE 3.46 [87.9] B Max. Open BLOCK 1.626 [41.3] 1.72 [43.7] ROCESS 1.15 [29.2] 0.91 [23.1] 2.126 [54.0] 1.38 [35.0] 1/4 - 18 NPT Process Connection 2 Places 1.18 [30.0] Valve1 Vent/ Test Vent/ Test Equalize Block/Isolate Standard Materials3 Valve SS SG4 A Teflon® Packed GRAFOIL® Block/Isolate Notes Dimensions, inches [mm] Instrument 9.72 [246.9] B 4.04 [102.6] 2. See page 115 for ordering information. and Low Emissions 1. Approximate valve weight: 4.9 lb [2.22 kg]. 0.156-inch [4.0 mm] diameter orifice. Valve Cv 0.36 maximum. 11.02 [279.9] 4.69 [119.1] Graphite Packed 3. Monel® and Hastelloy® are also available. 4. SG (Sour Gas) meets the requirements of NACE MR0175-latest revision. Pressure and Temperature Ratings Body and Bonnet Stem and Ball A351-CF8M SS 316 A276-316 316 A351-CF8M SS Monel® 316 Monel® K500 400 Valve Body and Bonnet SS Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL® 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] Teflon® 6000 psig @ 200°F 4000 psig @ 500°F [414 barg @ 93°C] [276 barg @ 260°C] GRAFOIL® 6000 psig @ 200°F [414 barg @ 93°C] Low Emissions Graphite 1500 psig @ 1000°F [103 barg @ 538°C] SS SG4 SG4 Ratings © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 111 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds Pressure psig [barg] Pressure vs. Temperature 6000 [414] GRAFOIL® or Low Emmissions packed Teflon® packed 5000 [345] Denotes intersecting data 4000 [276] 3000 [207] 2000 [138] 1000 [69] 0 0 [-18] 100 [38] 200 [93] 300 [149] 400 500 [204] [260] 600 [316] 700 [371] 800 [427] 900 [482] 1000 [538] Temperature °F [°C] © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 112 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds MC/MT AGCO Mount Kits Manifold Style Kit Part No. Material MT 02.1639.971 CS1 MT 02.1639.972 SS MC 06.1662.502 CS1 MC 06.1662.501 SS 3.0 [76.2] 3.0 [76.2] Note 1. Zinc cobalt plated. Rain Cap Rain Cap (2-inch pipe stand shown for refernce only) (2-inch pipe stand shown for refernce only) MC Steam Block Option Kit Manifold Style Part No. Material MC 02.1639.901 SS 1.06 [26.9] Steam Block Rain Cap (2-inch pipe stand shown for refernce only) © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 113 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MC (Rosemount® Coplanar™ only) Specifications Ordering Information MC 3 V I S –4 – SG Style MC – Coplanar™ Type 2 3 5G 5P – – – – Two Valve (static pressure) Three Valve (∆P) Five Valve (gas) (∆P) Five Valve (power) (∆P) Packing V – Teflon® (patent protected) H – GRAFOIL® (not available for MC5G) E – Low Emissions Graphite (not available for MC5G) Seat I – Integral (body material) Material S – 316 SS End Connection 2 – 4 – 1/4-inch 1/2-inch FNPT (use if futbol mounting to inlet) FNPT Options –AL –AM –BL –CB –CL –OC –HD –SG –ST –SP –SB –H5 –1H5 –PS Arctic Lubricant (low temperature service). Not available for CS valves. AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113) Bonnet Lock Device (patent protected) (standard on power plant manifolds) Ceramic Ball Ended Stem Cleaned for Chlorine Service. Cleaned for Oxygen Service. Hydrostatic Testing Sour Gas meets the requirements of NACE MR0175-latest revision. Stellite Ball Ended Stem Special Requirements - please consult factory Steam Block (MC only) H5VDS-22 Vent Valve (2) (MC3 only) H5VDS-22 Vent Valve (1) (MC2, MC3 only) For M5G Static Test Ports only © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 114 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MT (Rosemount® Coplanar™ only) Specifications Ordering Information MT 3 V I S –4 – SG Style MT – Traditional (double flanged) Type 2 3 – Two Valve (static pressure) – Three Valve (∆P) Packing V – Teflon® (patent protected) H – GRAFOIL® E – Low Emissions Graphite Seat I – Integral (body material) Material S – 316 SS End Connection 2 – 1/4-inch FNPT (use if futbol mounting to inlet) Options –AL –AM –BL –CB –CL –OC –HD –SG –ST –SP Arctic Lubricant (low temperature service). Not available for CS valves. AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113) Bonnet Lock Device (patent protected) (standard on power plant manifolds) Ceramic Ball Ended Stem Cleaned for Chlorine Service. Cleaned for Oxygen Service. Hydrostatic Testing Sour Gas meets the requirements of NACE MR0175-latest revision. Stellite Ball Ended Stem Special Requirements - please consult factory © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 115 Anderson Greenwood Manifolds Catalog Flow, Static Pressure, and Liquid Level Manifolds Integral Manifolds – MC and MT ASME B31.1 Specifications MC ASME B31.1 Ordering Information – Power Industry Applications1 MC 3HP S –4 –XP – SP Style 6000 psig @ 100°F 2915 psig @ 1000°F [414 barg @ 38°C] [201 barg @ 538°C] Type 2HP – Two Valve (static pressure) 3HP – Three Valve (∆P) 5HP – Five Valve (power) (∆P) 3. See page 148 for Code Requirements. Material S – 316 SS End Connection 1/4-inch 1/2-inch FNPT (use if futbol mounting to inlet) FNPT Options –AM –SP AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113) Special Requirements - please consult factory MT ASME B31.1 Ordering Information – Power Industry Applications1 MT 3HP S –4 –XP – SP Style MT – Traditional (double flanged) Type 2HP – Two Valve (static pressure) 3HP – Three Valve (∆P) Material S – 316 SS End Connection 2 – 1/4-inch FNPT (use if futbol mounting to inlet) Options –AM –SP 1. All Manifolds come standard with GRAFOIL® packing, integral seats, bonnet locks, and are subjected to hydrostatic testing. 2. Manifold ratings: MC – Coplanar™ 2 – 4 – Notes AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113) Special Requirements - please consult factory © 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the right to change product designs and specifications without notice. 116
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