Integral Manifolds

Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds
Product Overview
Integral manifolds are those uniquely connected to the transmitter of a specific
manufacturer’s model and cannot be used
on a different transmitter brand. This section is presently characterized by
manifolds designed specifically for
Rosemount® Transmitter Models 3051,
2024 and 3095.
The manifold/transmitter assembly has
the advantage of small size, lightweight
and may be either 2-inch pipestand or
wall mounted. Plugged or valved vent/test
ports are standard for field calibration
checks.
MC5
MC2
MC3
This section has two parts:
1. Integral manifolds for industrial plants.
2. Integral manifolds for ASME B31.1
fossil fuel power plants.
Coplanar™ Compatible
All the Anderson Greenwood Integral
Manifolds are designed and thoroughly
tested to be compatible with the
Rosemount® coplanar™ pressure transmitters including the Model 3051C, Model
3051P, Model 2024 and the Model 3095
Multivariable transmitters.
MT3
MT2
Coplanar™ Style Transmitters
Rosemount®’s unique coplanar™ design
(sense diaphragms are on the same
plane) has allowed Anderson Greenwood
to develop a new series of process instrument manifolds specifically designed to
‘integrate’ the manifold to the transmitter.
This innovative package is fully assembled, calibrated and leak tested at
Rosemount®’s factories, worldwide.
Bonnet Assembly Feature
• Ball End Stem eliminates seat galling,
provides bubble-tight shutoff and long
life. The hardened, non-rotating ball
ensures perfect alignment closure after
closure.
• Packing Below threads prevents lubricant washout, thread corrosion, and
keeps solids from entering the thread
area which can cause galling. Also prevents process contamination.
• Adjustable Packing adjusts easily;
loosen jam nut, tighten bushing slightly,
then retighten jam nut. Decreases packing replacement downtime and
increases valve life.
• Dust Cover prevents lubricant washout
and keeps contaminants (dirt, rain, etc.)
out of bonnet assembly.
• Safety Back Seating prevents stem
blowout or accidental removal while in
operation. Also provides a metal-tometal secondary stem seal while in the
full open position.
• Chrome Plating of 316 SS Stem prevents galling or freezing of thread when
similar metals mate.Rolled Threads provides additional thread strength. The
stem, bonnet, and male NPT threads
are rolled, not cut.
• Mirror Stem Finish burnished to a 16
RMS finish in the packing area. Enables
smooth stem operation and extends
packing life.
• Body-Bonnet Seal is in constant compression, below the bonnet threads.
This prevents thread corrosion, eliminates possible tensile breakage of
bonnet and gives a reliable seal point.
• Bonnet Lock Pin is another safety feature, which prevents the accidental
separation of the bonnet from the body.
However, normal valve maintenance
and repair are still easily accomplished.
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
105
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MC2 Two-Valve Manifold for
Static Pressure
Dimensions, inches [mm]
Instrument
Vent/Test
Vent Slot
B
Max.
Open
Block/Isolate
B
LO
C
K
VENT
Process
1.626
[41.30]
2.50
[63.5]
Dimensions, inches [mm]
Valve1
Teflon® Packed
2.126
[54.0]
GRAFOIL® and
4.31 [109.5]
ø 0.47 [12.0]
Mounting Holes
4 Places
A Max. Open
0.375 - 16UNC - 2B x 0.58
[14.7] Deep 2 Places
1/4 - 18 NPT
Vent Connection
0.50 [12.7]
1.03 [26.2]
1.33
[33.8]
1/4 - 18 NPT
or 1/2 - 14 NPT
Process Connection
2 Places
3.06 [77.7]
5.10
[129.5]
7.49
5.75
[190.2]
[146.1]
Notes
1. Approximate valve weight: 4.1 lb [1.9 kg].
0.156-inch [4.0 mm] diameter orifice.
Valve Cv 0.36 maximum.
4. SG (Sour Gas) meets the requirements of
NACE MR0175-latest revision.
3.35 [85.1]
Standard Materials
Packing
SS
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®/
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
SG4
6.85
[174.0]
3. Body face is slotted to assure atmospheric
vent when a differential transmitter is used.
Valve
SG4
Graphite Packed
B
2. See page 114 for ordering information.
Pressure and Temperature Ratings
SS
Low Emissions
A
Ratings
Valve
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®/
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
106
SS
SG4
Body and
Bonnet
Stem and
Ball
A479-316
316
A276-316
316
A479-316
Monel® 400
316
Monel® K500
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MC3 Three-Valve Manifold with
Optional Externally Valved Test Ports
Dimensions, inches [mm]
Instrument
Vent/Test
Vent/Test
B
Max.
Open
Equalize
EQUALIZE
Block/Isolate
Block/Isolate
B
LO
C
K
CK
O
BL
Process
1.626 [41.3]
2.50
[63.5]
Dimensions, inches [mm]
Valve1
Teflon® Packed
GRAFOIL® and
Low Emissions
Graphite Packed
A
B
9.60
[243.8]
5.10
[129.5]
10.98
[278.9]
Vent/Test
Valve
(optional)
2.126
[54.00]
ø 0.47 [12.0]
Mounting Holes
4 Places
4.63 [117.6]
5.75
[146.1]
A Max. Open
0.375 – 16UNC – 2B x 0.58 [14.7]
Deep, 2 Places
1.03 [26.2]
Notes
1.33
[33.8]
1. Approximate valve weight:
5.0 lb [2.3 kg] for MC3VI [ ]-2-H5,
4.4 lb [2.0 kg] for MC3VI [ ]-2
0.156-inch [4.0 mm] diameter orifice.
Valve Cv 0.36 maximum.
2.126 [54.0]
3.35 [85.1]
2. See page 114 for ordering information.
1/4
- 18 NPT
or 1/2 - 14 NPT
Process Connection
2 Places
3. Optional test port valves are H5VDS-22,
convertible soft-to-metal seat.
4. SG (Sour Gas) meets the requirements of
NACE MR0175-latest revision.
Standard Materials
3
Valve
SS
SG4
Pressure and Temperature Ratings
Body and
Bonnet
Stem and
Ball
A479-316
316
A276-316
316
A479-316
Monel®
316
Monel® K500
400
Valve
Packing
Ratings
SS
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
SS
SG4
SG4
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
107
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MC5G Five-Valve Manifold for
Gas Service (Patent Protected)
Dimensions, inches [mm]
Instrument
ø 0.47 [12.0] Mounting Holes,
4 Places
Equalize
4.86
[123.4]
Max.
Open
Equalize
BL
O
CK
BL
O
CK
Block/
Isolate
2.50
[63.5]
Vent
Block/
Isolate
Process
2.126
[54.0]
1.626
[41.3]
5.25 [133.4]
9.38 [238.2] Max. Open
0.375 – 16UNC – x 0.58 Deep
Mounting Holes, 2 Places
1.03 [26.2]
1.33
[33.8]
2.126 [54.0]
1/4 - 18 NPT Plug
Static Ports, 2 Places
3.35 [85.1]
1/4 - 18 NPT
Vent Connection
1/2 - 14 NPT
Process Connection, 2 Places
4.125 [104.8]
Notes
Standard Materials
Valve1
Body and Bonnet
Stem and Ball
Packing
SS
A479-316
316
A276-316
316
Teflon®
A479-316
Monel® 400
316/Monel®
Monel® K500
SG3
1. Approximate valve weight: 4.8 lb [2.2 kg].
0.136-inch [3.5 mm] diameter orifice.
Valve Cv 0.24 maximum.
2. See page 114 for ordering information.
3. SG (Sour Gas) meets the requirements of
NACE MR0175-latest revision.
Teflon®
Pressure and Temperature Ratings
Valve
Ratings
SS, SG3
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
108
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MC5P Five-Valve Manifold with
Two Integral Test Valves (Patent Protected)
Dimensions, inches [mm]
Instrument
Vent/Test
Vent/Test
Equalize
Block/Isolate
B
Max.
Open
EQUALIZE
Block/Isolate
BL
CK
O
BL
O
CK
2.50 [63.5]
Process
1.626 [41.3]
VENT
VENT
Dimensions, inches [mm]
Teflon® Packed
GRAFOIL®
or
Low Emissions
B
5.75 [146.1]
10.95
[278.1]
5.10
[129.5]
A Max. Open
12.40
5.75
[315.0]
[146.1]
0.375 – 16UNC – x 0.58
Deep, 2 Places
2.126 [54.0]
1 /2
- 14 NPT
Process Connection
2 Places
Notes
1. Approximate valve weight: 5.3 lb [2.4 kg].
0.156-inch [4.0 mm] diameter orifice.
Valve Cv 0.36 maximum.
1.33
[33.8]
1 /4
- 18 NPT
Vent Connection
3.35 [85.1]
4.13 [104.8]
Standard Materials
Valve
Body and Bonnet
Stem and Ball
Packing
SS
A479-316
316
A276-316
316
Teflon®
2. See page 114 for ordering information.
3. SG (Sour Gas) meets the requirements of
NACE MR0175-latest revision.
1.03 [26.2]
VENT
Graphite Packed
ø 0.47 [12.0] thru
4 Places
A
VE N T
Valve1
2.126
[54.0]
SG3
A479-316
Monel® 400
316/Monel®
Monel® K500
Teflon®
Pressure and Temperature Ratings
Valve
Ratings
SS, SG3
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
See Page 110 or 111 for additional ratings.
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
109
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MT2 Two-Valve Manifold for Static
Pressure
Dimensions, inches [mm]
A
Max. Open
B
Max. Open
3.36 [85.3]
Bracket
Flange
3.46
[87.9]
ø 0.47 [12.0]
Mounting Holes
4 Places
Vent Slot
Transmitter
Face
VENT
1.626
[41.30]
1.72
[43.7]
ROCESS
1.38 [35.0]
1/4 - 18 NPT
Process Connection
Instrument
2.126
[54.0]
0.91 [23.1]
Teflon® Packed
GRAFOIL® and
Block/Isolate
Notes
Dimensions, inches [mm]
Valve1
Vent/Test
1/4 - 18 NPT
Vent Connection
1.15 [29.2]
Low Emissions
Graphite Packed
A
B
6.79
[172.5]
4.04
[102.6]
7.44
[188.9]
4.69
[119.1]
1. Approximate valve weight: 4.6 lb [2.09 kg].
0.156-inch [4.0 mm] diameter orifice.
Valve Cv 0.36 maximum.
2. See page 115 for ordering information.
3. Body face is slotted to assure atmospheric
vent when a differential transmitter is used.
4. SG (Sour Gas) meets the requirements of
NACE MR0175-latest revision.
Process
Standard Materials
Pressure and Temperature Ratings
Valve
Packing
SS
Teflon®
SS
SG4
SG4
Valve
Ratings
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®/
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®/
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
110
SS
SG4
Body and
Bonnet
Stem and
Ball
A351-CF8M SS
316
A276-316
316
A351-CF8M SS
Monel® 400
316
Monel® K500
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MT3 Three-Valve Manifold With
Test Ports
Dimensions, inches [mm]
A Max. Open
3.36 [85.3]
1/4
- 18 NPT
Vent/Test Connection
2.126
[54.0]
Bracket
Flange
0.61 [15.5]
ø 0.47 [12.0]
Mounting Holes
4 Places
0.95 [24.1]
Transmitter
Face
EQUALIZE
3.46
[87.9]
B Max. Open
BLOCK
1.626
[41.3]
1.72
[43.7]
ROCESS
1.15 [29.2] 0.91 [23.1]
2.126
[54.0]
1.38 [35.0]
1/4
- 18 NPT
Process Connection
2 Places
1.18 [30.0]
Valve1
Vent/
Test
Vent/
Test
Equalize
Block/Isolate
Standard Materials3
Valve
SS
SG4
A
Teflon® Packed
GRAFOIL®
Block/Isolate
Notes
Dimensions, inches [mm]
Instrument
9.72 [246.9]
B
4.04 [102.6]
2. See page 115 for ordering information.
and
Low Emissions
1. Approximate valve weight: 4.9 lb [2.22 kg].
0.156-inch [4.0 mm] diameter orifice.
Valve Cv 0.36 maximum.
11.02 [279.9]
4.69 [119.1]
Graphite Packed
3. Monel® and Hastelloy® are also available.
4. SG (Sour Gas) meets the requirements of
NACE MR0175-latest revision.
Pressure and Temperature Ratings
Body and
Bonnet
Stem and
Ball
A351-CF8M SS
316
A276-316
316
A351-CF8M SS
Monel®
316
Monel® K500
400
Valve
Body and Bonnet
SS
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
Teflon®
6000 psig @ 200°F
4000 psig @ 500°F
[414 barg @ 93°C]
[276 barg @ 260°C]
GRAFOIL®
6000 psig @ 200°F
[414 barg @ 93°C]
Low Emissions Graphite
1500 psig @ 1000°F
[103 barg @ 538°C]
SS
SG4
SG4
Ratings
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
111
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds
Pressure psig [barg]
Pressure vs. Temperature
6000
[414]
GRAFOIL® or
Low Emmissions
packed
Teflon® packed
5000
[345]
Denotes
intersecting data
4000
[276]
3000
[207]
2000
[138]
1000
[69]
0
0
[-18]
100
[38]
200
[93]
300
[149]
400
500
[204] [260]
600
[316]
700
[371]
800
[427]
900
[482]
1000
[538]
Temperature °F [°C]
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
112
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds
MC/MT AGCO Mount Kits
Manifold
Style
Kit
Part No.
Material
MT
02.1639.971
CS1
MT
02.1639.972
SS
MC
06.1662.502
CS1
MC
06.1662.501
SS
3.0
[76.2]
3.0
[76.2]
Note
1. Zinc cobalt plated.
Rain Cap
Rain
Cap
(2-inch pipe stand
shown for refernce only)
(2-inch pipe stand
shown for refernce only)
MC Steam Block Option Kit
Manifold
Style
Part No.
Material
MC
02.1639.901
SS
1.06
[26.9]
Steam Block
Rain Cap
(2-inch pipe stand shown
for refernce only)
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
113
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MC (Rosemount® Coplanar™ only)
Specifications
Ordering Information
MC
3
V
I
S
–4
– SG
Style
MC – Coplanar™
Type
2
3
5G
5P
–
–
–
–
Two Valve (static pressure)
Three Valve (∆P)
Five Valve (gas) (∆P)
Five Valve (power) (∆P)
Packing
V – Teflon® (patent protected)
H – GRAFOIL® (not available for MC5G)
E – Low Emissions Graphite (not available for MC5G)
Seat
I – Integral (body material)
Material
S – 316 SS
End Connection
2 –
4 –
1/4-inch
1/2-inch
FNPT (use if futbol mounting to inlet)
FNPT
Options
–AL
–AM
–BL
–CB
–CL
–OC
–HD
–SG
–ST
–SP
–SB
–H5
–1H5
–PS
Arctic Lubricant (low temperature service). Not available for CS valves.
AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113)
Bonnet Lock Device (patent protected) (standard on power plant manifolds)
Ceramic Ball Ended Stem
Cleaned for Chlorine Service.
Cleaned for Oxygen Service.
Hydrostatic Testing
Sour Gas meets the requirements of NACE MR0175-latest revision.
Stellite Ball Ended Stem
Special Requirements - please consult factory
Steam Block (MC only)
H5VDS-22 Vent Valve (2) (MC3 only)
H5VDS-22 Vent Valve (1) (MC2, MC3 only)
For M5G Static Test Ports only
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
114
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MT (Rosemount® Coplanar™ only)
Specifications
Ordering Information
MT
3
V
I
S
–4
– SG
Style
MT – Traditional (double flanged)
Type
2
3
– Two Valve (static pressure)
– Three Valve (∆P)
Packing
V – Teflon® (patent protected)
H – GRAFOIL®
E – Low Emissions Graphite
Seat
I – Integral (body material)
Material
S – 316 SS
End Connection
2 –
1/4-inch
FNPT (use if futbol mounting to inlet)
Options
–AL
–AM
–BL
–CB
–CL
–OC
–HD
–SG
–ST
–SP
Arctic Lubricant (low temperature service). Not available for CS valves.
AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113)
Bonnet Lock Device (patent protected) (standard on power plant manifolds)
Ceramic Ball Ended Stem
Cleaned for Chlorine Service.
Cleaned for Oxygen Service.
Hydrostatic Testing
Sour Gas meets the requirements of NACE MR0175-latest revision.
Stellite Ball Ended Stem
Special Requirements - please consult factory
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
115
Anderson Greenwood Manifolds Catalog
Flow, Static Pressure, and Liquid Level Manifolds
Integral Manifolds – MC and MT ASME B31.1
Specifications
MC ASME B31.1 Ordering Information – Power Industry Applications1
MC
3HP
S
–4
–XP
– SP
Style
6000 psig @ 100°F
2915 psig @ 1000°F
[414 barg @ 38°C]
[201 barg @ 538°C]
Type
2HP – Two Valve (static pressure)
3HP – Three Valve (∆P)
5HP – Five Valve (power) (∆P)
3. See page 148 for Code Requirements.
Material
S – 316 SS
End Connection
1/4-inch
1/2-inch
FNPT (use if futbol mounting to inlet)
FNPT
Options
–AM
–SP
AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113)
Special Requirements - please consult factory
MT ASME B31.1 Ordering Information – Power Industry Applications1
MT
3HP
S
–4
–XP
– SP
Style
MT – Traditional (double flanged)
Type
2HP – Two Valve (static pressure)
3HP – Three Valve (∆P)
Material
S – 316 SS
End Connection
2 –
1/4-inch
FNPT (use if futbol mounting to inlet)
Options
–AM
–SP
1. All Manifolds come standard with
GRAFOIL® packing, integral seats, bonnet
locks, and are subjected to hydrostatic testing.
2. Manifold ratings:
MC – Coplanar™
2 –
4 –
Notes
AGCO Mount Kit for 2-inch Pipestand Mounting. (page 113)
Special Requirements - please consult factory
© 1998, Rev. 1999 Anderson Greenwood Instrumentation Products reserves the
right to change product designs and specifications without notice.
116