PROCESSING AND PRODUCTS Texture and Microstructure Properties of Frozen Chicken Breasts Pretreated with Salt and Phosphate Solutions1 K. S. Yoon2 Department of Human Ecology, University of Maryland Eastern Shore, Princess Anne, Maryland 21853 ABSTRACT This study investigated the effects of 10% NaCl, trisodium phosphate (TSP), sodium tripolyphosphate (STPP), and tetrapotassium pyrophosphate (TKPP) treatments on textural and microstructural properties of chicken breasts during 10 mo of frozen storage at −20 C. Fresh chicken breasts were treated for 10 min with 10% NaCl and various phosphate solutions, including TSP, STPP, and TKPP, and stored in a −20 C freezer for 10 mo. Frozen chicken breasts were completely thawed at 4 C and oven-baked at 177 C for 20 min. Shear force, drip loss, and cooking loss were measured. In addition, ice crystal formation and structure changes of frozen chicken breasts during storage were evaluated using transmission electron microscopy (TEM). Treating chicken breasts with 10% TSP and STPP solution significantly reduced drip and cooking losses as well as minimized ice crystal formation and freeze-induced shrinkage of myofibrils. No significant texture toughening was observed in frozen chicken breasts regardless of treatments. These results suggest that the perceived quality losses of frozen chicken breast were not associated with texture toughening. The water-binding ability of chicken meat was the most important factor in maintaining the quality of chicken breast during extended frozen storage, which can be accomplished by treating chicken breasts with 10% TSP and STPP solutions before frozen storage. (Key words: texture, microstructure, water-binding ability, phosphates, frozen chicken breast) 2002 Poultry Science 81:1910–1915 INTRODUCTION Freezing has been widely used as the safest and most economical preservation method for red meat, poultry, and fish. Despite its well-known positive effects, such as preventing microbial spoilage and minimizing the rate of biochemical reaction in muscle, the quality changes of frozen poultry meat, namely, texture toughening, bone darkening, and off-flavors (Addis, 1986) become a significant barrier for the U.S. poultry industry that competes in foreign markets. As freezing poultry products becomes a common storage practice in today’s poultry market, the poultry industry faces a new challenge to maintain quality and safety of poultry products for extended frozen storage. Freezing is used in the household as a common storage practice for raw poultry between purchasing and cooking as well as for precooked and ready-to-eat frozen chicken dinner packages. However, undesirable quality changes do occur during frozen storage, making chicken less tender and juicy. 2002 Poultry Science Association, Inc. Received for publication October 12, 2001. Accepted for publication June 22, 2002. 1 Published in 2001 IFT Annual Meeting Book of Abstracts, Number 97-7. 2 To whom correspondence should be addressed: ksyoon@ mail.umes.edu. Phosphate has been used in poultry products for many years to improve the quality of finished poultry products and to provide greater processing flexibility. It not only improves water binding, texture, color, and flavor (Steinhauer, 1983), but controls microbial contamination and growth (Tompkin, 1983). In frozen fish and fish products, it minimizes freezing damage and protein denaturation (Buttkus, 1970; Park and Lanier, 1987; Yoon, 1990). In 1992, the USDA approved the use of trisodium phosphate (TSP) as a post-chill antimicrobial treatment of raw poultry to control Salmonella and to reduce total microbial contamination during poultry processing (Giese, 1993). Along with the superior antimicrobial effect of TSP on chicken carcasses (Bender and Brotsky, 1991; Kim et al., 1994; Li et al., 1997; Wang et al., 1997), an increase in consumer acceptability of raw carcasses treated with TSP over untreated carcasses has also been reported (Hollender et al., 1993; Hathcox et al., 1995). In addition, sodium tripolyphosphate (STPP) has been used to treat fresh poultry meat to improve the quality, including color, cooking loss, and texture (Lyon and Hamm, 1986; Young and Lyon, 1997; Young et al., 1996, 1999). However, no study has been published on the effects of phosphate on changes in Abbreviation Key: HMP = hexameta phosphate; PO = propylene oxide; PP = pyrophosphate; STPP = sodium tripolyphosphate; TEM = transmission electron microscopy; TKPP = tetrapotassium pyrophosphate; TPP = tripolyphosphate; TSP = trisodium phosphate. 1910 TEXTURE OF FROZEN CHICKEN BREAST PRETREATED WITH SALT AND PHOSPHATES microstructure during frozen storage and the relationship between those microstructure changes and the texture of chicken breast meat. The objective of the present study was to investigate the effects of 10% (wt/vol) NaCl, TSP, STPP, and tetrapotassium pyrophosphate (TKPP) on textural and microstructure properties of chicken breasts during 10 mo of frozen storage at −20 C. MATERIALS AND METHODS Materials Food-grade TSP, STPP, and TKPP were obtained from the FMC Corporation.3 Salt was purchased from a local supermarket.4 Fresh, boneless chicken breasts were purchased from a local poultry processing plant 5 on the day of slaughter. Chicken breasts were placed in sample bags in a cooler containing crushed ice for transport to the food preparation laboratory in the Department of Human Ecology at the University of Maryland Eastern Shore. Treatment with NaCl and Phosphate Solutions At levels of 10% (wt/vol), NaCl, TSP, STPP, and TKPP were prepared by adding 1,000 g of each chemical to 10 L water in each plastic tank and stored in a walk-in refrigerator (4 C) until used. The pH values of NaCl, TSP, STPP, and TKPP solutions were 7.32, 13.11, 10.36, and 10.53, respectively. Control samples received the same treatment except that plain water was used instead of phosphate solution. Fresh chicken breasts were dipped into each solution (4 C) for 10 min at 100 rpm using a heavy duty stirrer6 before frozen storage. Chicken breasts were removed from each solution and allowed to drain on a stainless steel wire mesh screen for 15 min. Chicken breasts were placed in moisture-impermeable, plastic-sealed bags; stored at a constant temperature (−20 C); and tested at 0 (unfrozen), 1, 2, 3, 4, 5, 6, 7, 8, and 10 mo of frozen storage for texture and at 0 (unfrozen), 3, 6, and 10 mo for microstructure properties. Evaluation of Texture To measure the firmness of chicken breasts after frozen storage, chicken breasts were completely thawed at 4 C overnight, oven-baked to an internal temperature of 74 C in a conventional oven set at 177 C for 20 min, and cooled to room temperature (22 C) for 1 h in storage plastic bags before measuring the weight of the cooked chicken breast. The differences in weight of the chicken breast (n = 3) before and after frozen storage or cooking were calculated 3 Philadelphia, PA. Food Lion, Princess Anne, MD. 5 Perdue Farms Inc., Milford, DE. 6 VWR Scientific Inc., Bridgeport, NJ. 7 Stable Micro System, Surrey, UK. 8 IQ Scientific Instruments Inc., San Diego, CA. 4 1911 as drip loss or cooking loss, respectively. Shear force was measured using a TA.XT2 texture analyzer7 by shearing the sample across the muscle fibers with a standard knife blade (TA-42) (68 mm wide × 72 mm long × 3 mm thick). Three chicken breasts per treatment were sheared. Three shear force values were recorded for each breast. All tests were carried out after samples were equilibrated to 22 C, room temperature. Texture Expert for the WINDOWS Operation System was used to analyze the data. Moisture was determined by drying samples in an oven at 110 C for 18 h. The pH of cooked chicken breasts was measured at each sampling interval using an IQ 240 pH meter with nonglass probe.8 Evaluation of Structure The effects of 10% NaCl, TSP, STPP, and TKPP solution on microstructure of chicken breasts during frozen storage were evaluated using transmission electron microscopy (TEM) after freeze-substitution technique (Martino and Zaritzky, 1986; Yoon et al., 1991). To eliminate the positional effects, six blocks of tissue, each measuring 2 × 2 × 1 mm, were cut from the subsurface (depth < 5 mm) of the anterior end of the frozen muscle, which had been previously treated with water, 10% NaCl, TSP, STPP, or TKPP solutions and stored in a −20 C freezer. Specimens were immediately immersed in 5 mL cold freeze substitution fluid (methanol containing 1% OsO4 and 0.05% glutaraldehyde) and fixed at −20 C for 2 d. Specimens were then transferred into 100% methanol (−20 C), kept 6 h in a freezer (−20 C), stored overnight in a refrigerator, and transferred to room temperature (22 C) for 2 h. Fixed specimens were washed twice for 15 min each, consecutively in two changes each of methanol and propylene oxide (PO). To prepare control specimens, an unfrozen chicken breast was cut into pieces (2 mm × 2 mm × 1 mm) and fixed in 1% OsO4 and 0.05% glutaraldehyde in 0.1 M cacodylate buffer for 2 h at 22 C. The fixed specimens were washed three times with 0.1 M cacodylate buffer for 1 h and dehydrated by immersion in increased concentrations (35, 50, 70, and 95%) of ethanol for 20 min each. This was followed by washing for 15 min each, consecutively in two changes each of 100% ethanol and 50%:50% ethanol:PO and 100% PO. All steps in the preparation of control specimens were at room temperature (22 C). Both fresh and frozen specimens were then transferred into a vial containing PO:Epon 812 (50%:50%) and agitated in a rotator overnight. The solution was then replaced with PO:Epon 812 (25%:75%) and again agitated overnight. Steps following PO were at room temperature (22 C). Resulting specimens were transferred into 100% Epon 812 in an embedding dish and held at 60 C for 24 h. Ultrathin microtome sections were mounted on grids and stained with 8% uranyl acetate at 60 C for 20 min. They were then stained with lead citrate for 5 min at room temperature and rinsed with carbonated free 0.02 N NaOH and distilled water. Specimens were examined with a Joel 1912 YOON TABLE 1. Effects of NaCl and phosphate treatments1 on the drip loss of the chicken breasts2 during frozen storage Drip loss 10% Storage 1 2 3 4 5 6 7 9 10 mo mo mo mo mo mo mo mo mo Water 7.82 8.69 8.4 7.6 8.39 7.15 9.11 10.57 10.88 ± ± ± ± ± ± ± ± ± 10% NaCl a 0.90 0.39a 0.42a 0.84a 0.25a 1.11a 0.29a 1.04a 0.49a 0.24 0.42 0.53 0.23 0.26 0.26 1.05 1.05 1.84 ± ± ± ± ± ± ± ± ± 10% TSP c 0.06 0.16b 0.14b 0.03d 0.02d 0.02d 0.41b 0.33c 0.34d 0.19 0.46 0.48 0.2 0.18 0.2 0.46 0.3 0.48 ± ± ± ± ± ± ± ± ± 10% STPP c 0.04 0.04b 0.17b 0.01d 0.01e 0.08d 0.18e 0.16d 0.15e 0.3 0.42 0.27 0.58 0.58 0.61 0.79 1.16 2.34 ± ± ± ± ± ± ± ± ± 10% TKPP c 0.02 0.21b 0.07b 0.10c 0.02c 0.14c 0.47c 0.64c 0.08c 1.3 0.36 0.19 1.12 0.72 0.95 0.51 1.59 2.41 ± ± ± ± ± ± ± ± ± 0.03b 0.12c 0.01b 0.34b 0.13b 0.11b 0.09d 0.23b 0.11b Means ± SEM in the same row with different superscripts are significantly different (P < 0.001). TSP = trisodium phosphate, STPP = sodium tripolyphosphate, and TKPP = tetrapotassium pyrophosphate. 2 Each value represents a mean of three replicates. a–e 1 100CX II TEM operated at 80Kv.9 Photomicrographs were taken at magnification of 10,000×. Statistical Analysis Data were analyzed by one-way ANOVA using SAS, version 8.10 When the ANOVA indicated a significant effect of treatment (P < 0.05), means were compared using Duncan’s multiple range test. RESULTS AND DISCUSSION Effects of NaCl and Phosphate Treatment on Water-Binding Ability Phosphates, including pyrophosphate (PP), tripolyphosphate (TPP), and hexametaphosphate (HMP) have been used in marinade solution to improve cooking yields and sensory properties of poultry meat (Froning and Sackett, 1985; Xiong and Kupski, 1999). Previous studies also reported that soaking or injecting carcasses with salt and phosphate improved water-binding ability (Lyon and Hamm, 1986; Young and Lyon, 1997; Xiong and Kupski, 1999). In the present study, soaking the chicken breasts in 10% NaCl, TSP, STPP, or TKPP solutions reduced drip loss when compared with the control (water) during all 10 mo of frozen storage (P < 0.001) (Table 1). In addition, a significant increase in drip loss was observed in the control after 6 mo of storage. These results indicate that washing chicken breast with water did not improve water-binding ability of frozen chicken breast during long-term storage. Treating chicken breasts with 10% NaCl, TSP, STPP, or TKPP solutions reduced cooking loss before and during frozen storage (P < 0.001) (Table 2). The amounts of cooking loss in chicken breasts treated with NaCl, TSP, STPP, or TKPP did not change throughout 10 mo of frozen storage, but cooking loss of the control significantly increased at 1 mo of storage, but did not increase further. No significant 9 JOEL Inc., Peabody, MA. SAS Institute Inc., Cary, NC. 10 differences in the amounts of cooking loss were noticed among chicken breasts treated with NaCl, TSP, STPP, or TKPP. Overall, superior moisture-binding properties of treated chicken breasts with NaCl and various phosphate solutions have been demonstrated in the present study. These data clearly indicate that 10-min treatment before storage improved the water-binding ability of chicken breast meat. Offer and Trinick (1983) explained that increased moisture retention ability by NaCl and phosphates is due to muscle fiber expansion (swelling) caused by electrostatic repulsion, which allows more water to be immobilized in the myofibril lattices. Effects of NaCl and Phosphates on Textural Properties of Frozen Chicken Breasts Table 3 shows the effects of 10% NaCl and phosphate solutions on the shear force of the cooked chicken breasts during frozen storage, which were baked at 177 C for 20 min. There were no significant differences in the shear forces among all samples tested at 0 d. As the frozen storage was extended from 0 to 2 mo, shear forces of cooked chicken breasts treated with phosphates increased significantly (TSP, 56% increase; STPP, 33% increase; TKPP, 47% increase) compared with those treated with water or NaCl (water, 24% increase; NaCl, 10% increase). After 2 mo of storage, shear forces of chicken breasts treated with TSP, STPP, or TKPP did not increase further, but shear forces of chicken breasts treated with water or NaCl gradually increased. After 10 mo of storage, the shear force of chicken breast treated with NaCl was significantly lower than that of chicken breasts treated with water or phosphates (P < 0.05). However, no differences were observed in shear forces between water and phosphate treatment, suggesting that treating chicken breasts with TSP, STPP, or TKPP did not significantly affect the shear force of the frozen chicken breast. Overall, no significant texture toughening, in terms of shear force, was noticed in frozen chicken breasts regardless of treatments after 10 mo of storage, indicating that toughening is not a determining factor that decreases the quality of chicken breast during long-term frozen storage. TEXTURE OF FROZEN CHICKEN BREAST PRETREATED WITH SALT AND PHOSPHATES 1913 1 TABLE 2. Effects of NaCl and phosphate treatments on the cooking loss of the chicken breasts2 during frozen storage Cooking loss 10% Storage 0 1 2 3 4 5 6 7 8 10 d mo mo mo mo mo mo mo mo mo Water 15.05 18.59 23.16 23.66 23.46 21.69 19.55 24.47 21.57 18.3 ± ± ± ± ± ± ± ± ± ± 10% NaCl a 0.60 10.15a 1.30a 1.96a 0.42a 0.54a 0.36a 2.96a 2.87a 0.61a 14.03 8.47 11.49 12.37 12.78 9.09 12.99 14.68 14.13 12.88 ± ± ± ± ± ± ± ± ± ± 10% TSP a 0.45 0.95b 0.11b 0.64b 0.56c 1.07e 0.63b 1.71b 1.94b 0.17ab 8.83 9.69 10.33 10.4 10.68 11.1 11.44 14.32 12.70 13.25 ± ± ± ± ± ± ± ± ± ± 10% STPP c 0.98 0.36b 0.33d 1.00b 0.87cd 0.65b 0.69d 1.97b 0.69b 0.76ab 11.86 7.33 9.63 10.23 15.21 9.49 11.09 11.37 10.27 11.63 ± ± ± ± ± ± ± ± ± ± 10% TKPP b 0.75 0.45b 1.32e 1.19b 1.20b 1.02d 0.39e 1.04b 1.11b 2.34b 9.97 7.07 10.49 10.34 9.88 10.35 12.02 15.73 11.53 8.74 ± ± ± ± ± ± ± ± ± ± 0.36c 0.43b 0.44c 0.30b 0.48d 0.58c 0.89c 1.74b 1.09b 0.43b Means ± SEM in the same row with different superscripts are significantly different (P < 0.001). TSP = trisodium phosphate, STPP = sodium tripolyphosphate, and TKPP = tetrapotassium pyrophosphate. 2 Each value represents a mean of three replicates. a–e 1 Young and Lyon (1997) studied the effect of STPP on textural properties of the breast meat after various postchill aging periods and found that immediately after chilling STPP-treated meat had 60% higher shear values than control meat. One possible explanation for this toughening effect was the pH-elevating effect of STPP. Those researchers suggested that the toughness problem with phosphate treatment could be avoided by aging the chicken at least 2 h post-chill before treating with polyphosphates. On the other hand, polyphosphate treatment did not show any significant effect on shear values (Young et al., 1996; Young and Buhr, 2000). These contrary results in previous studies indicate that the ultimate quality of poultry meat products is affected by interactions between polyphosphates and processing parameters, such as stunning time, electrical stimulation, and time post-mortem at which the polyphosphates were applied. Chicken breasts in the present study were in a post-rigor state. No significant differences in shear forces among all samples tested were noticed in the present study (Table 3). Slightly higher pH values of the cooked chicken breasts washed with TSP (7.48), STPP (6.75), or TKPP (7.66) were observed when compared with breasts washed with water (6.22) or NaCl (6.2). However, no significant impact of different pH values on the shear forces of chicken breasts was noticed in this study. Structure Observation by TEM In Figure 1a, the ultrastructure of the fresh chicken breast shows the intact myofibril units (sarcomeres) including A and I bands and M and Z lines. The structure changes of chicken breasts treated with water, NaCl, TSP, STPP, or TKPP after 10 mo of frozen storage were compared in Figures 1b through f. In the control (Figure 1b), large ice crystals distorted the structure of myofibrils of breast meat with sarcomere units shrunk, but M and Z lines were still visible. These observations suggest that ice crystal formation in muscle did play a role in the quality changes in the frozen chicken breast. Figure 1c shows the ultrastructure of frozen chicken breast that was treated with 10% NaCl solution after 10 mo. Salt did not prevent ice crystal formation and freeze-induced shrinkage of myofibrils. Despite greater reduction in both width and length of sarcomere unit in frozen chicken breast treated with NaCl, A and I bands and Z lines were still visible. However, this TEM TABLE 3. Effects of NaCl and phosphate treatments1 on the shear force of the cooked chicken breasts2 during frozen storage Shear force (kg) Storage 0 1 2 3 4 5 6 7 8 10 d mo mo mo mo mo mo mo mo mo Water 4.23 4.27 5.23 6.81 5.63 5.43 5.74 7.45 4.85 6.40 ± ± ± ± ± ± ± ± ± ± 0.29ab 0.62c 0.42d 0.11b 0.73abc 0.36ab 0.47ab 0.26a 0.12b 0.12a 10% NaCl 4.32 5.95 4.76 5.13 5.35 4.93 5.35 3.64 4.66 3.86 ± ± ± ± ± ± ± ± ± ± 0.1ab 0.18b 0.23e 0.11c 0.15bc 0.13b 0.36b 0.35e 0.25b 0.14b 10% TSP 4.80 7.04 7.49 7.40 7.20 5.94 7.26 6.68 6.74 6.48 ± ± ± ± ± ± ± ± ± ± 0.17a 0.43a 0.4a 0.36a 0.35a 0.3ab 0.35a 0.28c 0.63a 0.12a 10% STPP 4.77 7.43 7.17 6.29 4.74 5.02 6.40 6.14 6.04 6.13 ± ± ± ± ± ± ± ± ± ± 0.19a 0.52a 0.16c 0.6b 0.31c 0.45b 0.47ab 0.30d 0.06ab 0.11a 10% TKPP 4.02 8.34 7.42 7.00 6.70 6.55 6.34 7.34 5.07 6.87 ± ± ± ± ± ± ± ± ± ± 0.1b 0.1a 0.65b 1.27b 0.24ab 0.98a 0.7ab 0.14b 0.21b 0.19a Means ± SEM in the same row with different superscripts are significantly different (P < 0.05). TSP = trisodium phosphate, STPP = sodium tripolyphosphate, and TKPP = tetrapotassium pyrophosphate. 2 Samples were baked at 177 C for 20 min; each value represents a mean of four replicates. a–e 1 1914 YOON FIGURE 1. Electron micrographs of a longitudinal section of skeletal muscle of chicken breasts pretreated with NaCl and phosphates after 10 mo of frozen storage at −20 C. a = unfrozen, b = control (washed with water, frozen), c = NaCl, d = trisodium phosphate, e = sodium tripolyphosphate, f = tetrapotassium pyrophosphate. Bar = 500 nm. A = A band, H = H band, I = I band, Z = Z line, M = M line, and S = Sarcomere. TEXTURE OF FROZEN CHICKEN BREAST PRETREATED WITH SALT AND PHOSPHATES could not explain the texture softening of chicken breast as treated with NaCl and frozen for 10 mo (Table 3). The structural changes in the frozen chicken breast treated with TSP, STPP, or TKPP are compared in Figures 1d, e, and f, respectively. Although NaCl and all phosphate treatments significantly reduced drip and cooking losses after 10 mo of frozen storage, only TSP and STPP prevented the ice crystal formation (Figures 1d and e). Well-preserved sarcomeres were shown in both frozen chicken breasts washed with TSP and STPP, which suggests that stabilizing the myofibrillar protein organization without ice crystal formation during frozen storage is a key to maintaining the quality of frozen chicken breast after extended frozen storage. The present study clearly shows that this result can be accomplished by treating chicken breast with TSP or STPP before storage. Although no significant differences in shear force, drip, and cooking losses were noticed among the tested phosphates after 10 mo frozen storage (Table 3), TKPP did not stabilize the myofibrillar protein, thus leading to freeze-induced shrinkage of myofibrils with ice crystal formation (Figure 1f). In frozen fish products, the development of texture toughening appears to be related to the freeze-induced shrinkage of the sarcomeres (Yoon et al., 1991). King et al. (1986) also suggested that lower water-binding ability of frozen cooked patties could be explained as a structure change of myofibrillar proteins of turkey muscle. In the present study, texture toughening of frozen chicken breast was not always related to the freeze-induced shrinkage of myofibrils of muscle, which did not decrease waterbinding ability. In conclusion, no significant texture toughening was observed in frozen chicken breasts after 10 mo storage at −20 C regardless of treatments, suggesting that toughening is not a determinant factor in the quality loss of frozen chicken breast. Instead, improving water-binding ability of chicken meat without the ice crystal formation during frozen storage is most important for preserving the eating quality of frozen chicken breast. 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